Cement mortar impermeability testing device
By designing a cement sand impermeability test device with an automatic fixing mechanism, the problem of manual operation of the fixing of the pilot molding plate and the test mold pallet in the prior art is solved, and a more efficient and accurate test process is achieved.
Patent Information
- Application Number
- CN202421853180.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing cement sand seepage resistance test device relies on manual operation in the separation and fixation of the test molding plate and the test molding pallet, resulting in an increase in operating time, an extension of the test cycle, a decrease in operating flexibility, and may reduce accuracy and accuracy due to personnel fatigue.
A cement glue sand permeability test device including a control box main body, a workbench, a chassis, a mold test body, a support plate and a fixing mechanism is designed. The fixing mechanism consists of a dual-axis motor, worm, worm gear, bidirectional screw, mobile slider and articulation rod. The dual-axis motor drives the worm gear and bidirectional screw to rotate, realizing automatic fixation of the test mold body.
Through the automated fixing mechanism, manual operation is significantly reduced, test accuracy and continuity are improved, test cycles are shortened, operation flexibility and efficiency are improved, and errors caused by personnel fatigue are avoided.
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Figure CN222965083U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of mortar, specifically a cement mortar impermeability test device. Background Technique
[0002] A cement mortar impermeability test device is an experimental equipment used to evaluate the anti-permeability performance of cement mortar materials, which consists of a box body, a workbench, and a pressure supply system. This device has a wide range of applications in the fields of materials science, civil engineering, and building materials.
[0003] For example, Chinese Patent (Publication No.: CN212059818U) discloses a mortar impermeability tester, including a box body, a workbench fixedly arranged on the box body, a water storage tank fixedly arranged on the workbench, a sealing ring fixedly arranged on the inner wall of the water storage tank, a water supply pressure system and a pressure control system arranged in the box body for delivering water into the water storage tank. A test mold tray is detachably arranged on the water storage tank, and a test mold pressing plate for placing test blocks is detachably arranged on the test mold tray. The utility model has a simple structure, convenient replacement due to detachable connection, good sealing performance, and high automation degree.
[0004] The above technical solution still has the following defects. Although the mortar impermeability tester has a simple structure, convenient replacement due to detachable connection, good sealing performance, and high automation degree, in actual operation, the separation and fixation of the test mold pressing plate and the test mold tray still rely on manual operation, including the disassembly and assembly of threaded connections. This not only increases the operation time, especially when continuously performing multiple tests, significantly prolongs the test cycle, reduces the operation flexibility, and repeated manual operations may cause operator fatigue. Especially in the case of long-term and large-scale tests, it may reduce the operation accuracy and cause incomplete threaded connections due to negligence, affecting the test accuracy and repeatability. Based on this, a cement mortar impermeability test device is proposed to solve the above problems. Summary of the Utility Model
[0005] In view of the deficiencies of the prior art, this application provides a cement mortar impermeability test device, which has the advantages of improving operation flexibility, etc., and solves the problem that the separation and fixation of the test mold pressing plate and the test mold tray rely on manual operation, especially when continuously performing multiple tests, significantly prolonging the test cycle and reducing the operation flexibility.
[0006] To achieve the above object, this application provides the following technical solution: A cement mortar impermeability test device, including a control box main body, a workbench is fixed on the upper surface of the control box main body, a plurality of chassis are fixed on the upper surface of the workbench, a test mold main body is attached to the inner side of the chassis, a support plate is fixed on the upper surface of the workbench, and a fixing mechanism is arranged on the support plate;
[0007] The fixing mechanism includes a starting component, a fixing component, and a guiding component;
[0008] The starting component includes a biaxial motor fixed in the middle of the inner top wall of the support plate, two worm gears, two worm wheels, two bidirectional screws, two groups of moving sliders and two groups of hinge rods. The output shaft of the biaxial motor is fixed to one end of the worm gear, the worm gear meshes with the worm wheel, the inner wall of the center of the worm wheel is fixed to the middle of the outer surface of the bidirectional screw rotatably connected to the left and right sides of the inner cavity of the support plate through bearings at both ends, the two moving sliders are threadedly connected to the left and right sides of the outer surface of the bidirectional screw, and the top of the hinge rod is hinged to the bottom of the moving slider.
[0009] Beneficial effects of adopting the further technical solution: Driving the worm wheel and the bidirectional screw to rotate through the biaxial motor facilitates the subsequent adjustment of the fixing component.
[0010] Furthermore, a threaded strip is fixed on the outer surface of the worm gear, and one end of the worm gear away from the biaxial motor is rotatably connected to the inner side wall of the support plate through a bearing.
[0011] Beneficial effects of adopting the further technical solution: It increases the stability and reliability of the worm gear during rotation, ensuring the stability of the device during long-term operation.
[0012] Furthermore, the fixing component includes an adjusting plate hinged to the bottoms of the four hinge rods, a plurality of fixing blocks, and a connecting block fixed to the outer surface of the test die body.
[0013] Beneficial effects of adopting the further technical solution: It facilitates the further stable fixation of the test die body, which is beneficial to the subsequent detection of the device.
[0014] Furthermore, a plurality of communication holes slidably connected to the chassis are formed on the adjusting plate.
[0015] Beneficial effects of adopting the further technical solution: It enables the adjusting plate to be slidably connected to a plurality of test die bodies, facilitating the subsequent fixation of the positions of the test die bodies.
[0016] Furthermore, a fixing groove is formed on the upper surface of the connecting block, and the fixing groove is slidably connected to the connecting block.
[0017] Beneficial effects of adopting the further technical solution: It enables the test die body to be firmly installed on the device, and at the same time facilitates the quick installation and disassembly of the test die body.
[0018] Furthermore, a sealing ring is fixed to the lower surface of the connecting block, and the sealing ring is attached to the upper surface of the chassis.
[0019] Beneficial effects of adopting the further technical solution: The sealing ring ensures the sealing performance of the device during operation, further preventing the intrusion of moisture and impurities.
[0020] Furthermore, the guiding component includes guiding slide rails fixed to the left and right sides inside the support plate, and guiding sliders are slidably connected to the inner walls of the guiding slide rails.
[0021] Beneficial effects of adopting the further technical solution: It is convenient for the guiding slider to move along the guiding slide rail when moving, making the movement of the guiding slider more stable.
[0022] Furthermore, T-shaped sliding grooves adapted to the guiding sliders are formed in the inner walls of the guiding slide rails, and the left and right sides of the adjusting plate are respectively fixed to the opposite sides of the two guiding sliders.
[0023] Beneficial effects of adopting the further technical solution: It ensures the accuracy of the movement path of the adjusting plate and improves the overall precision of the device.
[0024] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0025] For this cement mortar impermeability test device, first move the test mold body containing the mortar specimen to fit with the chassis, then start the double-shaft motor to drive the worm and the worm gear to rotate, and further push the moving slider, the articulated rod and the adjusting plate to move accordingly. The stable movement of the adjusting plate drives the fixing block into the fixing groove and fits with its inner wall, and the fixing of multiple test mold bodies containing mortar specimens can be automatically completed, effectively avoiding errors caused by negligence due to personnel fatigue, reducing manual operations, effectively improving the test accuracy and continuity, and improving the test efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic structural diagram of this application;
[0027] Figure 2 It is a top view structural diagram of the fixing mechanism of this application;
[0028] Figure 3 It is a front view structural diagram of the starting component of this application;
[0029] Figure 4 It is for this application Figure 1 The enlarged structural diagram at A in;
[0030] Figure 5 It is for this application Figure 1 The enlarged structural diagram at B in;
[0031] Figure 6 It is a connection structural diagram of the guiding slider and the adjusting plate of this application.
[0032] In the figure: 1. Control box main body; 2. Workbench; 3. Chassis; 4. 4; 5. Support plate; 6. Fixing mechanism; 601. Biaxial motor; 602. Worm; 603. Worm gear; 604. Bidirectional screw; 605. Moving slider; 606. Hinge rod; 607. Adjusting plate; 608. Fixed block; 609. Connecting block; 610. Fixed groove; 611. Guide slide rail; 612. Guide slider. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0034] Please refer to Figure 1 , the cement mortar impermeability test device in this embodiment includes a control box main body 1. A workbench 2 is fixed on the upper surface of the control box main body 1. A plurality of chassis 3 are fixed on the upper surface of the workbench 2. A test mold main body 4 is attached to the inner side of the chassis 3. A support plate 5 is fixed on the upper surface of the workbench 2. A fixing mechanism 6 is provided on the support plate 5.
[0035] It should be noted that through the fixing mechanism 6, the fixing of a plurality of test mold main bodies 4 filled with mortar specimens can be conveniently and quickly realized, effectively avoiding errors caused by negligence due to operator fatigue, reducing manual operations, effectively improving the test accuracy and continuity, and improving the test efficiency and accuracy.
[0036] Please refer to Figure 1-6, To improve the testing efficiency and accuracy of the device, the fixing mechanism 6 in this embodiment includes a starting component, a fixing component, and a guiding component. The starting component includes a double-shaft motor 601 fixed to the middle of the inner top wall of the support plate 5, two worm gears 602, two worm wheels 603, two bidirectional screws 604, two groups of moving sliders 605, and two groups of articulated rods 606. A threaded bar is fixed to the outer surface of the worm gear 602. The end of the worm gear 602 away from the double-shaft motor 601 is rotatably connected to the inner side wall of the support plate 5 through a bearing, which increases the stability and reliability of the worm gear 602 during rotation and ensures the stability of the device during long-term operation. The output shaft of the double-shaft motor 601 is fixed to one end of the worm gear 602. The worm gear 602 is engaged with the worm wheel 603. The inner wall of the center of the worm wheel 603 is fixed to the middle of the outer surface of the bidirectional screw 604 whose two ends are rotatably connected to the left and right sides of the inner cavity of the support plate 5 through bearings respectively. Two moving sliders 605 are threadedly connected to the left and right sides of the outer surface of the bidirectional screw 604. The top of the articulated rod 606 is articulated to the bottom of the moving slider 605. By driving the worm wheel 603 and the bidirectional screw 604 to rotate through the double-shaft motor 601, it is convenient to adjust the fixing component subsequently.
[0037] Among them, the fixing component includes an adjusting plate 607 articulated to the bottoms of the four articulated rods 606, a plurality of fixing blocks 608, and a connecting block 609 fixed to the outer surface of the test die body 4. A plurality of communication holes slidably connected to the chassis 3 are formed on the adjusting plate 607. A fixing groove 610 is formed on the upper surface of the connecting block 609. The fixing groove 610 is slidably connected to the connecting block 609. A sealing ring is fixed to the lower surface of the connecting block 609. The sealing ring is attached to the upper surface of the chassis 3. The sealing ring ensures the sealing performance of the device during operation and further prevents the intrusion of moisture and impurities. By driving the fixing block 608 to move and fit with the inner wall of the fixing groove 610 through the adjusting plate 607, the stable fixation of the test die body 4 is realized, which is beneficial to the subsequent detection of the device.
[0038] At the same time, the guiding component includes guiding slide rails 611 fixed to the left and right sides of the inner cavity of the support plate 5. A guiding slider 612 is slidably connected to the inner wall of the guiding slide rail 611. A T-shaped chute adapted to the guiding slider 612 is formed on the inner wall of the guiding slide rail 611. The opposite sides of the two guiding sliders 612 are respectively fixed to the left and right sides of the adjusting plate 607, which facilitates the guiding slider 612 to move along the guiding slide rail 611 during movement, makes the movement of the guiding slider 612 more stable, ensures the accuracy of the movement path of the adjusting plate 607, and improves the overall precision of the device.
[0039] In this embodiment, by using the fixing mechanism 6, the test mold bodies 4 filled with mortar specimens can be fixed efficiently and quickly, thus effectively avoiding errors caused by negligence due to personnel fatigue, reducing the manual operation links, not only improving the accuracy and continuity of the test, but also enhancing the overall test efficiency and precision.
[0040] The electrical components mentioned in the text are all electrically connected to the controller and the power supply. The control mode of the present utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming of those skilled in the art. The provision of the power supply also belongs to the common knowledge in the art. And the present utility model is mainly used to protect mechanical devices, so the control mode and circuit connection of the present utility model will not be explained in detail.
[0041] The working principle of the above embodiment is as follows:
[0042] When it is necessary to test the mortar specimen to be detected in the test mold body 4, first move the test mold body 4 and the mortar specimen to be detected in the test mold body 4 so that the test mold body 4 fits with the chassis 3. At this time, the sealing ring on the lower surface of the connecting block 609 fits with the upper surface of the chassis 3. Then start the double-shaft motor 601 to drive the worm 602 and the worm gear 603 to rotate, so that the bidirectional screw 604 can be rotated to drive the two moving sliders 605 to move, and the articulated rod 606 and the adjusting plate 607 can be moved. When the adjusting plate 607 moves, the guiding slider 612 moves along the guiding slide rail 611 as the adjusting plate 607 moves, so that the movement of the adjusting plate 607 is more supported and the movement is more stable. The movement of the adjusting plate 607 can drive the fixing block 608 to move, and as the adjusting plate 607 moves, the fixing block 608 moves into the fixing groove 610 and fits with the inner wall of the fixing groove 610. At this time, multiple test mold bodies 4 and multiple chassis 3 can be correspondingly fixed, which is convenient for subsequent impermeability tests on the mortar specimens to be detected, without repeated manual operations, improving the flexibility of the operation, and effectively avoiding incomplete thread connection caused by the negligence of the operator due to fatigue during continuous multiple tests, reducing the possibility of human error affecting the accuracy and repeatability of the test, further realizing the rapid, accurate and continuous impermeability test of the mortar specimens, and effectively improving the test efficiency and accuracy.
Claims
1. A cement mortar impermeability testing device, comprising a control box body (1), characterized in that: A workbench (2) is fixed on the upper surface of the control box body (1), a plurality of chassis (3) are fixed on the upper surface of the workbench (2), a test mold body (4) is attached to the inner side of the chassis (3), a support plate (5) is fixed on the upper surface of the workbench (2), and a fixing mechanism (6) is provided on the support plate (5); The fixing mechanism (6) comprises a starting component, a fixing component and a guiding component; The starting assembly comprises a double-axis motor (601) fixed in the middle of the inner top wall of the support plate (5), two worms (602), two worm wheels (603), two bidirectional screws (604), two groups of movable sliders (605) and two groups of hinged rods (606), wherein the output shaft of the double-axis motor (601) is fixed to one end of the worm (602), the worm (602) is meshed with the worm wheel (603), the inner wall of the axis of the worm wheel (603) is fixed to the middle of the outer surface of the bidirectional screw (604) whose two ends are rotatably connected to the left and right sides of the inner cavity of the support plate (5) through bearings, the two movable sliders (605) are threadedly connected to the left and right sides of the outer surface of the bidirectional screw (604), and the top of the hinged rod (606) is hinged to the bottom of the movable slider (605).
2. The cement mortar impermeability testing device according to claim 1, characterized in that: A threaded strip is fixed to the outer surface of the worm (602), and one end of the worm (602) away from the dual-axis motor (601) is rotatably connected to the inner side wall of the support plate (5) via a bearing.
3. The cement mortar impermeability testing device according to claim 1, characterized in that: The fixing assembly comprises an adjustment plate (607) hinged to the bottom of four hinged rods (606), a plurality of fixing blocks (608), and a connecting block (609) fixed to the outer surface of the trial mold body (4).
4. The cement mortar impermeability testing device according to claim 3, characterized in that: The adjustment plate (607) is provided with a plurality of communication holes which are slidably connected to the bottom plate (3).
5. The cement mortar impermeability testing device according to claim 3, characterized in that: A fixing groove (610) is provided on the upper surface of the connecting block (609), and the fixing groove (610) and the connecting block (609) are slidably connected.
6. The cement mortar impermeability testing device according to claim 3, characterized in that: A sealing ring is fixed to the lower surface of the connection block (609), and the sealing ring is in contact with the upper surface of the bottom plate (3).
7. The cement mortar impermeability testing device according to claim 3, characterized in that: The guide assembly comprises guide rails (611) fixed to the left and right sides of the inner cavity of the support plate (5), and the inner walls of the guide rails (611) are slidably connected to guide sliding blocks (612).
8. The cement mortar impermeability testing device according to claim 7, characterized in that: The inner wall of the guide rail (611) is provided with a T-shaped slide groove matched with the guide slider (612), and the opposite sides of the two guide sliders (612) are respectively fixed to the left and right sides of the adjustment plate (607).
Citation Information
Patent Citations
Mortar impermeability experimental instrument
CN212059818U