Defect detection device for glass container

By designing an automated glass container detection device, using components such as motors, rotating frames and cylinders, the problem of traditional slow manual inspection speed is solved, high-speed and continuous inspection is achieved, and production efficiency and quality management are improved.

CN222965229UActive Publication Date: 2025-06-10河南东福新材料股份有限公司
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Patent Information

Application Number
CN202421603966.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-06-10
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

Traditional manual glass containers are slow to meet the needs of high-speed production lines, resulting in low production efficiency and high misjudgment rates.

Method used

A detection device including a motor, a rotating frame, a cylinder and a transmission rod is designed to continuously detect the glass container through an automated process to ensure the continuity and consistency of the detection process.

Benefits of technology

High-speed and continuous glass container inspection is realized, production efficiency is improved, misjudgment rate is reduced, and quality management is strengthened by automatic separation of qualified and unqualified products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industrial automatic detection, and discloses a defect detection device for a glass container, which comprises a base, a motor I is fixedly connected in the base, the output end of the motor I is fixedly connected with a rotating frame, and a connecting disc is slidably connected in the rotating frame. A second motor is fixedly connected into the connecting disc, a shell is fixedly connected to the output end of the second motor, an air cylinder is fixedly connected into the shell, a push block is fixedly connected to the output end of the air cylinder, transmission rods are slidably connected to the two sides of the outer wall of the push block, and a conveying assembly is arranged on one side of the outer wall of the base. According to the utility model, the effects of continuous detection and no influence of fatigue, rest and other factors of workers are achieved, the problems that the traditional manual detection speed is relatively slow, the requirements of a high-speed production line cannot be met and the overall production efficiency is influenced are solved, and the continuity and consistency of the detection process are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial automation detection, in particular to a defect detection device for glass containers. Background Technique

[0002] The defect detection device for glass containers stems from the continuous pursuit of product quality and safety. With the development of industrial technology and the intensification of market competition, the manufacturing industry is facing increasingly high quality standards and consumer demands. In this context, accurate and efficient defect detection of products such as glass containers has become an indispensable part of the production process. Therefore, the defect detection device for glass containers has emerged as the times require.

[0003] In the traditional production of glass containers, workers usually conduct defect detection manually. This process begins with the workers preparing the glass containers and corresponding detection devices required for detection. Such a device is generally a detection workbench with a light source. After the detection is completed, the workers will record the detection results and take corresponding measures as needed.

[0004] However, the traditional manual detection is relatively slow and cannot meet the requirements of high-speed production lines. Moreover, workers may make misjudgments in a fatigued state, so it is easy to become a bottleneck in the production process, affecting the overall production efficiency and having a relatively high misjudgment rate. Therefore, a defect detection device for glass containers is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a defect detection device for glass containers, aiming to improve the problem that the traditional manual detection in the existing technology is relatively slow and cannot meet the requirements of high-speed production lines, affecting the overall production efficiency.

[0006] To achieve the above object, the utility model adopts the following technical scheme: A defect detection device for glass containers, including a base, a first motor is fixedly connected inside the base, a rotating frame is fixedly connected to the output end of the first motor, a connecting disk is slidably connected inside the rotating frame, a second motor is fixedly connected inside the connecting disk, a housing is fixedly connected to the output end of the second motor, a cylinder is fixedly connected inside the housing, a push block is fixedly connected to the output end of the cylinder, transmission rods are slidably connected to both sides of the outer wall of the push block, springs are fixedly connected to one side of the outer walls of the transmission rods, clamping blocks are fixedly connected to one side of the outer walls of the transmission rods, a detection workbench is fixedly connected to the top of the base, and a transportation component is arranged on one side of the outer wall of the base;

[0007] As a further description of the above technical solution: The transportation component includes a bearing seat and a first conveyor belt. The bottom of the first conveyor belt is arranged on the top of the bearing seat, and both sides of the outer wall of the bearing seat are fixedly connected to both sides of the outer wall of the base.

[0008] As a further description of the above technical solution: Both sides of the other outer wall of the base are fixedly connected to both sides of the outer wall of the bearing seat, and a second conveyor belt is arranged on the top of the bearing seat.

[0009] As a further description of the above technical solution: A collection table is fixedly connected to one side of the outer wall of the base.

[0010] As a further description of the above technical solution: A third motor is fixedly connected inside the rotating frame, and a gear is fixedly connected to the output end of the third motor.

[0011] As a further description of the above technical solution: A driving plate is slidably connected inside the rotating frame, a first chute is opened inside the rotating frame, and the outer walls of the driving plate are all slidably connected inside the first chute.

[0012] As a further description of the above technical solution: A toothed plate is fixedly connected inside the driving plate, and the toothed plate is meshed with the gear.

[0013] As a further description of the above technical solution: A sliding column is slidably connected inside the rotating frame, a second chute is opened inside the rotating frame, and the outer walls of the sliding column are all slidably connected inside the second chute.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, through the cooperation among the first motor, the rotating frame, the connecting disc, the second motor, the outer shell, the cylinder, the pushing block, the transmission rod, the spring and the clamping block, the effect of continuously detecting without being affected by factors such as the fatigue and rest of the staff is achieved, the problem that the traditional manual detection speed is relatively slow, cannot meet the requirements of the high-speed production line and affects the overall production efficiency is solved, and the continuity and consistency of the detection process are ensured.

[0016] 2. In the utility model, through the cooperation among the third motor, the gear, the driving plate and the toothed plate, the effect of transporting the unqualified glass containers to the collection table for the convenience of the staff to handle when detecting unqualified glass containers is achieved, the problem of recall caused by the unqualified products flowing into the market due to the failure to pick out the unqualified products in time is solved, and the quality management is strengthened. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of a defective detection device for glass containers proposed by the utility model.

[0018] Figure 2 Schematic diagram of the structure of the transmission rod of a defect detection device for glass containers proposed by the present utility model;

[0019] Figure 3 Schematic diagram of the structure of the driving plate of a defect detection device for glass containers proposed by the present utility model.

[0020] Legend:

[0021] 1. Base; 2. Motor 1; 3. Rotating frame; 4. Connecting disk; 5. Motor 2; 6. Outer shell; 7. Cylinder; 8. Pusher block; 9. Transmission rod; 10. Spring; 11. Clamping block; 12. Detection workbench; 13. Bearing seat; 14. Conveyor belt 1; 15. Conveyor belt 2; 16. Collection table; 17. Motor 3; 18. Gear; 19. Driving plate; 20. First chute; 21. Rack; 22. Slide post; 23. Second chute. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Referring to Figure 1 - Figure 3 , an embodiment provided by the present utility model: A defect detection device for glass containers includes a base 1, a motor 1 is fixedly connected inside the base 1, the output end of the motor 1 is fixedly connected with a rotating frame 3, a connecting disk 4 is slidably connected inside the rotating frame 3, a motor 2 is fixedly connected inside the connecting disk 4, the output end of the motor 2 is fixedly connected with an outer shell 6, a cylinder 7 is fixedly connected inside the outer shell 6, the output end of the cylinder 7 is fixedly connected with a pusher block 8, both sides of the outer wall of the pusher block 8 are slidably connected with a transmission rod 9, a spring 10 is fixedly connected to one side of the outer wall of each transmission rod 9, a clamping block 11 is fixedly connected to one side of the outer wall of each transmission rod 9, a detection workbench 12 is fixedly connected to the top of the base 1, and a transportation assembly is arranged on one side of the outer wall of the base 1;

[0024] Specifically, when using the defective detection device for glass containers, when the conveyor belt 14 transports the glass container between the two clamping blocks 11, first start the air cylinder 7, and then the air cylinder 7 pushes the push block 8 downward. Then, the push block 8 squeezes the two transmission rods 9, causing the transmission rods 9 to drive the clamping blocks 11 to clamp the glass container. Subsequently, start the first motor 2, and then the first motor 2 drives the clamping component to move through the rotating frame 3, causing the clamping component to drive the glass container to move until it reaches the detection workbench 12. Then, stop the first motor 2 and start the second motor 5, causing the second motor 5 to drive the glass container to rotate, allowing the detection workbench 12 to conduct a comprehensive inspection on it. After the inspection is completed, start the first motor 2, transport the qualified glass container above the conveyor belt 15 slightly lower than the bottom of the glass container, and then start the air cylinder 7 to contract to release the glass container, enabling it to enter the next process. This mechanism enables the device to perform defective detection on glass containers at high speed, far exceeding the speed of manual detection, improving production efficiency, and further enhancing the overall production capacity of the production line.

[0025] Refer to Figure 1 - Figure 3 , the transport component includes a bearing seat 13 and a conveyor belt 14. The bottom of the conveyor belt 14 is arranged on the top of the bearing seat 13, and both sides of the outer wall of the bearing seat 13 are fixedly connected to both sides of the outer wall of the base 1;

[0026] Specifically, when using the defective detection device for glass containers, the conveyor belt 14 can transport the glass container between the two clamping blocks 11, facilitating its clamping. By cooperating with multiple clamping components on the rotating frame 3, the detection efficiency is improved.

[0027] Refer to Figure 1 - Figure 3 , both sides of the other outer wall of the base 1 are fixedly connected to both sides of the outer wall of the bearing seat 13. A conveyor belt 15 is arranged on the top of the bearing seat 13. A collection table 16 is fixedly connected to one side of the outer wall of the base 1. A third motor 17 is fixedly connected inside the rotating frame 3. The output end of the third motor 17 is fixedly connected to a gear 18. A driving plate 19 is slidably connected inside the rotating frame 3. A first chute 20 is formed inside the rotating frame 3. The outer walls of the driving plate 19 are all slidably connected inside the first chute 20. A toothed plate 21 is fixedly connected inside the driving plate 19. The toothed plate 21 meshes with the gear 18. A sliding column 22 is slidably connected inside the rotating frame 3. A second chute 23 is formed inside the rotating frame 3. The outer walls of the sliding column 22 are all slidably connected inside the second chute 23;

[0028] Specifically, when using the defective detection device for glass containers, when an unqualified glass container is detected, instead of starting the first motor 2, the third motor 17 is started. At this time, the third motor 17 drives the gear 18 to rotate, and the rotation of the gear 18, through its cooperation with the toothed plate 21, causes the driving plate 19 to be stressed, driving the connecting disk 4 to move to the left. When it reaches the collection table 16 slightly below the bottom of the glass container, the cylinder 7 is started to contract, releasing the glass container and placing it on the collection table 16 for the staff to handle. This mechanism can separate the qualified glass containers from the unqualified ones, and singling out the unqualified products helps to establish a perfect quality management system, trace the reasons for defective products, timely adjust the production process, reduce the incidence of product quality problems, and improve the quality management level.

[0029] Working principle: When using the defective detection device for glass containers, when the conveyor belt 14 transports the glass container between the two clamping blocks 11, the cylinder 7 is started. Then, the cylinder 7 pushes the push block 8 downward, and then the push block 8 pushes the two transmission rods 9. At this time, the ends of the two transmission rods 9 in contact with the push block 8 move closer to each other, and the other ends drive the clamping blocks 11 to move closer to each other to clamp the glass container. At this time, the first motor 2 is started, and the first motor 2 drives the rotating frame 3 to rotate. The rotating frame 3 drives the glass container to rotate through the clamping component. When the glass container reaches the detection workbench 12, the second motor 5 is started, and the second motor 5 drives the housing 6 to rotate slowly, thereby driving the glass container to rotate slowly through the clamping component, enabling the detection workbench 12 to detect the entire glass container. After the detection is completed, the qualified glass container will be driven by the rotation of the first motor 2 to the conveyor belt 15, allowing the glass container to enter the next process. When an unqualified glass container is detected, the first motor 2 is not started to rotate, but the third motor 17 is started. The third motor 17 drives the gear 18 to rotate. Through its cooperation with the toothed plate 21, it drives the driving plate 19 to move to the left, so that the connecting disk 4 drives the glass container to move to the left until it reaches the collection table 16. Then, the cylinder 7 is contracted to release the glass container and place it on the collection table 16 for the staff to handle.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A defect detection device for glass containers, comprising a base (1), characterized in that: The base (1) is fixedly connected with a motor 1 (2) inside, the output end of the motor 1 (2) is fixedly connected with a rotating frame (3), the rotating frame (3) is slidably connected with a connecting plate (4), the connecting plate (4) is fixedly connected with a motor 2 (5), the output end of the motor 2 (5) is fixedly connected with a housing (6), the housing (6) is fixedly connected with a cylinder (7), the output end of the cylinder (7) is fixedly connected with a push block (8), both sides of the outer wall of the push block (8) are slidably connected with a transmission rod (9), one side of the outer wall of the transmission rod (9) is fixedly connected with a spring (10), and one side of the outer wall of the transmission rod (9) is fixedly connected with a clamping block (11), the top of the base (1) is fixedly connected with a detection workbench (12), and one side of the outer wall of the base (1) is provided with a transport component.

2. A defect detection device for glass containers according to claim 1, characterized in that: The transport assembly comprises a bearing seat (13) and a transport belt (14); the bottom of the transport belt (14) is arranged on the top of the bearing seat (13); and both sides of the outer wall of the bearing seat (13) are fixedly connected to both sides of the outer wall of the base (1).

3. A defect detection device for glass containers according to claim 2, characterized in that: The other two sides of the outer wall of the base (1) are fixedly connected to the two sides of the outer wall of the bearing seat (13), and a second conveyor belt (15) is arranged on the top of the bearing seat (13).

4. A defect detection device for glass containers according to claim 3, characterized in that: A collecting platform (16) is fixedly connected to one side of the outer wall of the base (1).

5. A defect detection device for glass containers according to claim 4, characterized in that: A third motor (17) is fixedly connected inside the rotating frame (3), and a gear (18) is fixedly connected to the output end of the third motor (17).

6. A defect detection device for glass containers according to claim 5, characterized in that: A driving plate (19) is slidably connected inside the rotating frame (3), a slide groove (20) is provided inside the rotating frame (3), and the outer wall of the driving plate (19) is slidably connected inside the slide groove (20).

7. A defect detection device for glass containers according to claim 6, characterized in that: A tooth plate (21) is fixedly connected inside the driving plate (19), and the tooth plate (21) is meshed with the gear (18).

8. A defect detection device for glass containers according to claim 7, characterized in that: A sliding column (22) is slidably connected inside the rotating frame (3), a second sliding groove (23) is provided inside the rotating frame (3), and the outer wall of the sliding column (22) is slidably connected inside the second sliding groove (23).