Cotton straw harvesting and packing machine
By designing a cotton straw harvesting and baling machine driven by disc cutter and gear transmission, the problems of low efficiency of existing equipment and mixed film are solved, efficient harvesting and compaction packing are achieved, and the utilization value of straw is improved.
Patent Information
- Application Number
- CN202422069723.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing cotton straw harvesting equipment is inefficient and difficult to directly compact and pack during the harvesting process. The cutting machine driving structure is complex and easy to damage, the harvesting effect is not ideal, and the mulch film is easily mixed into the straw.
A cotton straw harvesting and baling machine is designed, using a disc cutter and gear transmission drive method to rotate the cutting blade and the aggregate roller separately to achieve efficient harvesting. The straw is transferred to the roller packaging power box through the knife roller shaft and the twister in the transmission box for compaction and packaging, to avoid mixing the plastic film.
The harvesting efficiency of cotton straw is improved, and the direct compaction and packaging is realized during the harvesting process is reduced, the power output and structural complexity of the equipment is reduced, and the mixing of plastic film is avoided, and the utilization value of straw is improved.
Smart Images

Figure CN222967449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cotton straw harvesting and baling machine, belonging to the technical field of agricultural machinery. Background Art
[0002] Cotton is an important cash crop. As a by-product of cotton production, cotton straw has a huge annual output. Cotton straw has different uses in aspects such as soil improvement, livestock feed, cultivation substrate, and additive materials. The existing treatment method of cotton straw is that first, a forage harvester cuts the cotton straw and transports it to a following vehicle, and then the cotton straw is transported to a baling site for baling or transported to a power plant as fuel, or directly burned. However, during the process of harvesting cotton straw, first, the following vehicle needs to transport the cotton straw back and forth for baling work, which reduces the harvesting efficiency of cotton straw. Currently, there is no device that can directly compact and bale cotton straw during the harvesting process. Second, most of the cutters of forage harvesters are driven by a complex sprocket and chain drive structure. This drive structure of the cutter has a large power output, a complex structure, and is easy to damage. Third, the cutter and the drum of the cutter rotate at the same speed, which results in an unsatisfactory harvesting effect of cotton straw. It cannot completely transport the cotton straw to the following vehicle. When the speed is relatively fast, not all cotton straw will enter the conveying device. In addition, since the forage harvester rolls the plastic film and the cotton straw together during cutting, the plastic film is mixed into the cotton straw, so that the cotton straw cannot be used as feed and loses its use as feed. Content of the Utility Model
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a cotton straw harvesting and baling machine. This device can compact and bale cotton straw during the harvesting process, effectively improving the harvesting efficiency of cotton straw. It uses a gear drive method to separately rotate the cutter and the drum of the cutter, which can more centrally and effectively harvest cotton straw, and also effectively avoids the plastic film being mixed into the cotton straw during harvesting.
[0004] The technical solution adopted by the present utility model to solve its technical problems is as follows: A cotton straw harvesting and baling machine, comprising a lower mounting frame of a disc cutter, a roller baling power box, a front steering frame, a rear steering frame, a left support arm, a right support arm, a gearbox mounting plate, a disc cutter and a baling device. The lower mounting frame of the disc cutter is arranged on the front side of the roller baling power box. There are several rollers arranged in a circumferential direction in the roller baling power box. On the inner and outer sides of the side wall plates on both sides of the bale chamber in the roller baling power box, there are several sprockets and chains. The driving structure of the rollers is a structure in which the sprockets and chains drive each other. The baling device is installed on the top of the roller baling power box. A gearbox mounting plate is fixed on the lower mounting frame of the disc cutter. Several evenly spaced disc cutters are installed on the bottom plate of the lower mounting frame of the disc cutter. The left support arm and the right support arm are symmetrically arranged and are respectively fixed above the middle position of the gearbox mounting plate through inclined reinforcing square tubes. The rear ends of the left support arm and the right support arm are fixedly connected to the support arm mounting plates arranged at the front end in the roller baling power box. The front ends of the left support arm and the right support arm are fixedly connected to the rear steering frame. An input shaft is provided in each of the front steering frame and the rear steering frame. The two input shafts are connected by an intermediate plug-in hinge. The cotton straw harvesting and baling machine further includes a first gearbox, a cutter drive box a, a cutter drive box b, a cutter transmission box and a transmission box. The first gearbox is installed between the left support arm and the right support arm. The inside of the first gearbox is a transmission structure in which upper and lower gears mesh. There are two spline shafts serving as gear shafts in the first gearbox. One end of the upper spline shaft is connected to the input shaft in the rear steering frame. The other end of the upper spline shaft is connected to the protruding shaft at the front end of the main input box arranged in the roller baling power box through a wide-angle cross spline coupling. The protruding shafts on both sides of the main input box pass through the side wall plates on both sides of the bale chamber in the roller baling power box. Main sprockets are installed at both ends of the protruding shafts on both sides of the main input box.
[0005] Several evenly spaced cutter transmission boxes are installed on the gearbox mounting plate. The lower ends of the cutter transmission boxes are respectively connected to the corresponding disc cutters in the lower mounting frame of the disc cutter. A cutter drive box a is installed at the middle position on the rear side of the gearbox mounting plate. On both sides of the cutter drive box a, several evenly spaced cutter drive boxes b are installed on the rear side of the gearbox mounting plate. The inside of both the cutter drive box a and the cutter drive box b is a transmission structure in which two bevel gears mesh. The protruding shafts on both sides of the cutter drive box a are connected to the protruding shafts on one side of the adjacent cutter drive box b through sliding shaft tube joints. Two adjacent cutter drive boxes b are connected through the protruding shafts on their respective sides and sliding shaft tube joints. The protruding shaft at the front end of the cutter drive box a is connected to the lower spline shaft in the first gearbox. The protruding shaft at the front end of the cutter drive box b is connected to the main drive shaft of the corresponding cutter transmission box.
[0006] The transmission box is fixed between the lower mounting frame of the disc cutter and the roller packing power box and is located below the front end of the roller packing power box. The front side of the transmission box communicates with the lower mounting frame of the disc cutter, and the rear side of the transmission box communicates with the roller packing power box. A crushing drive box is installed on one side of the transmission box, and a gear transmission box is installed on the other side of the transmission box.
[0007] A small cutter roller shaft is installed on the front side in the transmission box, and a number of evenly spaced front cutter roller blades are fixed on the shaft body of the small cutter roller shaft. A auger is installed on the rear side in the transmission box. Between the auger and the small cutter roller shaft, a crushing cutter shaft is installed in the transmission box, and a number of groups of evenly spaced crushing cutter blades are installed on the shaft body of the crushing cutter shaft.
[0008] A crushing drive sprocket and two drive sprockets a are provided in the crushing drive box. The two drive sprockets a are respectively installed at one ends of the crushing cutter shaft and the auger, and the crushing drive sprocket is located above the two drive sprockets a; on this side of the crushing drive box, two drive sprockets b arranged side by side are provided on the transmission box, and the drive sprockets b are coaxial with the crushing drive sprocket; the two drive sprockets b are respectively connected to two coaxial main sprockets on the same side of the roller packing power box through two drive chains.
[0009] A gear A, a gear B and two intermediate gears II are provided in the gear transmission box. The gear A is installed at the other end of the small cutter roller shaft, the gear B is installed at the other end of the crushing cutter shaft, and the two intermediate gears II are arranged between the gear A and the gear B.
[0010] The cutter transmission box includes a gearbox I, a gearbox II and a right-angle box. The right-angle box is located at the top of the gearbox II, and the gearbox I is located on one side of the gearbox II and the right-angle box; at the upper end inside the gearbox I, a driving input shaft serving as a main driving shaft is installed, and a cylindrical gear a is installed on the driving input shaft. At the lower end inside the gearbox I, a cylindrical gear b is installed. An intermediate gear I is meshed and connected between the cylindrical gear b and the cylindrical gear a; one end of the driving input shaft is exposed outside the gearbox I and is connected to the protruding shaft at the front end of the corresponding cutter drive box b. The other end of the driving input shaft is installed with a driving input bevel gear. The driving input bevel gear is located in the right-angle box. A bearing seat is installed at the connection between the right-angle box and the gearbox II. A vertically arranged connecting sleeve shaft is installed in the bearing seat, and a cutter head driving bevel gear is installed at the top end of the connecting sleeve shaft. The cutter head driving bevel gear is located in the right-angle box and is meshed and connected with the driving input bevel gear.
[0011] One end of the axle of the cylindrical gear b is equipped with a driven output bevel gear, and the driven output bevel gear is located in the transmission II; below the transmission II, the aggregate drum shaft tube provided in the disk cutter is fitted and connected to the shaft body of the connecting sleeve shaft. A drum drive bevel gear is installed at the top of the aggregate drum shaft tube. The drum drive bevel gear is located in the transmission II and is meshed and connected with the driven output bevel gear. The drum drive bevel gear is supported by the bottom of the transmission II. The bottom end of the connecting sleeve shaft is installed with a spherical plain bearing with a flanged circular seat, and the spherical plain bearing with a flanged circular seat is installed on the bottom plate of the lower mounting frame of the disk cutter. The cutter blade of the disk cutter is fixedly connected to the lower end of the connecting sleeve shaft through a blade mounting disc.
[0012] On the inner sides of both side wall plates of the baling chamber in the roller packing power box, an inner nylon plate is fixedly connected; stirring blades are provided at both ends of the auger. The middle position of the auger is the shaft body, and the stirring blades at both ends are symmetrically arranged; several low rollers in the same axial direction are installed at the bottom of the lower mounting frame of the disk cutter; two cross-symmetric oil cylinders are installed on the transmission mounting plate.
[0013] The beneficial effects of the present utility model are as follows: The present utility model can compact and pack cotton straw during the harvesting process, and can be directly out of the warehouse after the packing is completed, which is convenient and practical, and effectively improves the harvesting efficiency of cotton straw; the disk cutter adopts a driving method of mutual transmission between gears, separating the cutting blade of the cutter and the aggregate drum to work independently and rotate separately. When cutting, fast cutting is required, and when collecting, relatively slower speed is required for collection, so as to be able to harvest cotton straw more centrally and effectively. Then, the cotton straw is conveyed to the roller packing power box through the small knife roller shaft, the crushing knife shaft and the auger in the transmission box for compacting and packing; this driving method has stable operation, small power, reduced working torque and reduced power, saving economic costs; the use of low rollers effectively avoids the phenomenon that the plastic film is involved in the cotton straw during harvesting; the inner nylon plates fixed on the inner sides of both side wall plates of the baling chamber in the roller packing power box can prevent the phenomenon of friction ignition caused by too high temperature in the baling chamber, improving safety and avoiding economic losses. Description of the Drawings
[0014] The present utility model will be further described below in conjunction with the drawings and specific embodiments.
[0015] Figure 1 It is a structural schematic diagram of the present utility model.
[0016] Figure 2 It is a top view of the present utility model.
[0017] Figure 3 It is a right view of the present utility model.
[0018] Figure 4 It is a left view of the present utility model.
[0019] Figure 5 It is a schematic diagram of the cutter transmission box and the disc cutter of the present utility model.
[0020] Figure 6 It is a schematic diagram of the bottom of the disc cutter of the present utility model.
[0021] Figure 7 It is a schematic diagram of the internal drive of the disc cutter of the present utility model.
[0022] Figure 8 It is a schematic diagram of the bottom of the present utility model.
[0023] Figure 9 It is a schematic diagram of the inside of the gearbox of the present utility model.
[0024] Figure 10 It is a rear view schematic diagram of the present utility model.
[0025] Figure 11 It is a front view schematic diagram of the present utility model.
[0026] Figure 12 It is a schematic diagram of the inside of the crushing drive box of the present utility model.
[0027] Figure 13 It is a schematic diagram of the position of the drive sprocket b of the present utility model.
[0028] Figure 14 It is a longitudinal sectional view of the present utility model.
[0029] Figure 15 It is a transverse sectional view of the present utility model.
[0030] Figure 16 It is a schematic diagram of the inside of the cutter drive box a and the cutter drive box b of the present utility model.
[0031] Reference numerals in the figure:
[0032] 1. Lower mounting frame of disc cutter, 2. Roller packing power box, 201. Roller, 202. Arm mounting plate, 203. Main input box, 204. Main sprocket, 205. Wall panel, 206. Feeding mechanism, 3. Front bogie, 4. Rear bogie, 5. Left arm, 6. Right arm, 7. First gearbox, 8. Cutter drive box a, 9. Cutter drive box b, 10. Cutter transmission box, 11. Gearbox mounting plate, 12. Transmission box, 13. Disc cutter, 1301. Aggregate roller shaft tube, 1302. Blade, 1303. Aggregate roller web, 1304. Horizontal support frame, 1305. Inclined support pipe, 1306. Aggregate roller, 14. Crushing drive box, 15. Gear gearbox, 16. Small knife roller shaft, 17. Front knife roller blade, 18. Screw conveyor, 1801. Stirring blade, 19. Crushing knife shaft, 20. Crushing cutter, 21. Crushing transmission sprocket, 22. Transmission sprocket a, 23. Transmission sprocket b, 24. Gearbox Ⅰ, 25. Gearbox Ⅱ, 26. Right-angle box, 27. Active input shaft, 28. Cylindrical gear a, 29. Cylindrical gear b, 30. Active input bevel gear, 31. Bearing seat, 32. Connecting sleeve shaft, 33. Cutter head transmission bevel gear, 34. Driven output bevel gear, 35. Roller transmission bevel gear, 36. Gear A, 37. Gear B, 38. Intermediate gear Ⅱ, 39. Round housing with boss spherical plain bearing, 40. Inner nylon plate, 41. Intermediate gear Ⅰ, 42. Reinforced square pipe, 43. Input shaft, 44. Spline shaft, 45. Packing device, 46. Guide pipe, 47. Oil cylinder, 48. Lower roller. Detailed implementation mode
[0033] Such as Figure 1As shown in FIGS. 1 - 16, a cotton straw harvesting and baling machine includes a lower mounting frame 1 of a disc cutter, a roller baling power box 2, a front steering frame 3, a rear steering frame 4, a left support arm 5, a right support arm 6, a gearbox mounting plate 11, a disc cutter 13 and a baling device 45. The lower mounting frame 1 of the disc cutter is arranged on the front side of the roller baling power box 2. The roller baling power box 2 is provided with a number of rollers arranged in a circumferential direction. On the inner and outer sides of the two side wall plates 205 of the baling chamber in the roller baling power box 2, a number of sprockets and chains are provided. The driving structure of the rollers is a structure in which the sprockets and chains drive each other. The baling device 45 is installed on the top of the roller baling power box 2. A gearbox mounting plate 11 is fixed on the lower mounting frame 1 of the disc cutter. A number of disc cutters 13 are evenly spaced and installed on the bottom plate of the lower mounting frame 1 of the disc cutter. The left support arm 5 and the right support arm 6 are symmetrically arranged and are respectively fixed above the middle position of the gearbox mounting plate 11 through inclined reinforcing square tubes 42. The rear ends of the left support arm 5 and the right support arm 6 are fixedly connected to the support arm mounting plate 202 provided at the front end in the roller baling power box 2. The front ends of the left support arm 5 and the right support arm 6 are fixedly connected to the rear steering frame 4. An input shaft is provided in each of the front steering frame 3 and the rear steering frame 4. The two input shafts are connected by an intermediate plug-in hinge. The cotton straw harvesting and baling machine further includes a first gearbox 7, a cutter drive box a8, a cutter drive box b9, a cutter transmission box 10 and a transmission box 12. The first gearbox 7 is installed between the left support arm 5 and the right support arm 6. The inside of the first gearbox 7 is a transmission structure in which upper and lower gears mesh. Two spline shafts 44 serving as gear shafts are provided in the first gearbox 7. One end of the upper spline shaft 44 is connected to the input shaft 43 in the rear steering frame 4. The other end of the upper spline shaft 44 is connected to the protruding shaft at the front end of the main input box 203 provided in the roller baling power box 2 through a wide-angle cross spline coupling. The protruding shafts on both sides of the main input box 203 pass through the two side wall plates 205 of the baling chamber in the roller baling power box 2. Main sprockets 204 are installed at both ends of the protruding shafts on both sides of the main input box 203.
[0034] A number of evenly spaced cutter drive boxes 10 are installed on the transmission mounting plate 11. The lower ends of the cutter drive boxes 10 are respectively connected to the corresponding disc cutters 13 on the lower mounting frame 1 of the disc cutter. At the middle position on the rear side of the transmission mounting plate 11, a cutter drive box a8 is installed. On both sides of the cutter drive box a8, a number of evenly spaced cutter drive boxes b9 are installed on the rear side of the transmission mounting plate 11. The interiors of the cutter drive box a8 and the cutter drive box b9 both have a transmission structure with two bevel gears meshing. The protruding shafts on both sides of the cutter drive box a8 are connected to the protruding shafts on one side of the adjacent cutter drive box b9 through sliding shaft tube joints. Two adjacent cutter drive boxes b9 are connected through the protruding shafts on their respective sides and sliding shaft tube joints. The protruding shaft at the front end of the cutter drive box a8 is connected to the lower spline shaft 44 in the first transmission 7. The protruding shaft at the front end of the cutter drive box b9 is connected to the main drive shaft of the corresponding cutter drive box 10.
[0035] The transmission box 12 is fixed between the lower mounting frame 1 of the disc cutter and the roller packing power box 2 and is located at the front lower position of the roller packing power box 2. The front side of the transmission box 12 communicates with the lower mounting frame 1 of the disc cutter, and the rear side of the transmission box 12 communicates with the roller packing power box 2. A crushing drive box 14 is installed on one side of the transmission box 12, and a gear transmission box 15 is installed on the other side of the transmission box 12.
[0036] A small knife roller shaft 16 is installed on the front side in the transmission box 12. A number of evenly spaced front knife roller blades 17 are fixed on the shaft body of the knife roller shaft 16. A screw conveyor 18 is installed on the rear side in the transmission box 12. Between the screw conveyor 18 and the knife roller shaft 16, a crushing knife shaft 19 is installed in the transmission box 12. A number of groups of evenly spaced crushing cutter blades 20 are installed on the shaft body of the crushing knife shaft 19.
[0037] A crushing drive sprocket 21 and two drive sprockets a22 are provided in the crushing drive box 14. The two drive sprockets a22 are respectively installed at one ends of the crushing knife shaft 19 and the screw conveyor 18. The crushing drive sprocket 21 is located above the two drive sprockets a22. On this side of the crushing drive box 14, two drive sprockets b23 arranged side by side are provided on the transmission box 12. The drive sprockets b23 are coaxial with the crushing drive sprocket 21. The two drive sprockets b23 are respectively connected to the two coaxial main sprockets 204 on the same side of the roller packing power box 2 through two drive chains.
[0038] A gear A36, a gear B37 and two intermediate gears II38 are provided in the gear transmission box 15. The gear A36 is installed at the other end of the knife roller shaft 16. The gear B37 is installed at the other end of the crushing knife shaft 19. The two intermediate gears II38 are arranged between the gear A36 and the gear B37.
[0039] The cutter transmission case 10 includes a gearbox I 24, a gearbox II 25, and a right-angle box 26. The right-angle box 26 is located on top of the gearbox II 25, and the gearbox I 24 is located on one side of the gearbox II 25 and the right-angle box 26. At the upper end inside the gearbox I 24, a driving input shaft 27 serving as the main driving shaft is installed. A cylindrical gear a 28 is installed on the driving input shaft 27. At the lower end inside the gearbox I 24, a cylindrical gear b 29 is installed. An intermediate gear I 41 is meshed and connected between the cylindrical gear b 29 and the cylindrical gear a 28. One end of the driving input shaft 27 is exposed outside the gearbox I 24 and is connected to the protruding shaft at the front end of the corresponding cutter drive box b 9. At the other end of the driving input shaft 27, a driving input bevel gear 30 is installed. The driving input bevel gear 30 is located in the right-angle box 26. At the connection between the right-angle box 26 and the gearbox II 25, a bearing seat 31 is installed. A vertically oriented connecting sleeve shaft 32 is installed in the bearing seat 31. At the top of the connecting sleeve shaft 32, a cutter head transmission bevel gear 33 is installed. The cutter head transmission bevel gear 33 is located in the right-angle box 26 and is meshed and connected to the driving input bevel gear 30.
[0040] One end of the axle of the cylindrical gear b 29 is installed with a driven output bevel gear 34. The driven output bevel gear 34 is located in the gearbox II 25. Below the gearbox II 25, a collecting roller shaft tube 14 provided in the disk cutter 13 is fitted and connected to the shaft body of the connecting sleeve shaft 32. At the top of the collecting roller shaft tube 14, a roller transmission bevel gear 35 is installed. The roller transmission bevel gear 35 is located in the gearbox II 25 and is meshed and connected to the driven output bevel gear 34. The roller transmission bevel gear 35 is supported by the bottom of the gearbox II 25. At the bottom end of the connecting sleeve shaft 32, a spherical plain bearing with a flanged round housing 39 is installed. The spherical plain bearing with a flanged round housing 39 is installed on the bottom plate of the lower mounting frame 1 of the disk cutter. The blade 1302 of the disk cutter 13 is fixedly connected to the lower end of the connecting sleeve shaft 32 through a blade mounting disc.
[0041] On the inner sides of both side wall plates 205 of the bale pressing chamber in the roller packing power box 2, an inner nylon plate 40 is fixedly connected. At both ends of the auger 18, stirring blades 1801 are provided. The middle position of the auger 18 is the shaft body, and the stirring blades 1801 at both ends are symmetrically arranged. At the bottom of the lower mounting frame 1 of the disk cutter, a number of low rollers 48 in the same axial direction are installed. On the gearbox mounting plate 11, two cross-symmetric oil cylinders 47 are installed.
[0042] During operation, the cotton straw harvester and baler is connected to the tractor through the lower suspension device on the front bogie 3. The drive device on the tractor is connected to the input shaft 43 on the front bogie 3. The input shaft 43 in the front bogie 3 drives the input shaft 43 in the rear bogie 4 to rotate. Then, the input shaft 43 in the rear bogie 4 drives the upper and lower spline shafts 44 in the first gearbox 7 to rotate. The upper spline shaft 44 drives the main sprocket 204 to rotate through the wide-angle cross spline coupling, which drives the extending shafts on both sides of the main input box 203 of the roller baling power box 2. One of the main sprockets 204 drives the drive sprocket b23 on the transmission box 12 through the transmission chain. At the same time, it also drives all the rollers 201 to rotate through the sprocket and chain structure on the inner and outer sides of the side wall plates 205 of the baling chamber of the roller baling power box 2. The drive sprocket b23 drives the coaxial crushing drive sprocket 21 to rotate. The crushing drive sprocket 21 then drives the drive sprocket a22 mounted on the crushing cutter shaft 19 through the transmission chain. This drive sprocket a22 drives another drive sprocket a22 mounted on the auger 18 through the transmission chain. In this way, the crushing drive sprocket 21 drives the crushing cutter shaft 19 and the auger 18 to rotate under the support of the bearings. Then, the gear B37 on the crushing cutter shaft 19 drives the gear A36 on the small cutter roller shaft 16 to rotate through the intermediate gear II 38. The gear A36 can drive the small cutter roller shaft 16 to rotate under the support of the bearings.
[0043] The lower spline shaft 44 in the first gearbox 7 drives the extending shafts on both sides of the cutter drive box a8 to rotate under the support of the bearings. The extending shafts on both sides of the cutter drive box a drive the extending shafts on both sides of the adjacent cutter drive box b9 to rotate under the support of the bearings and are transmitted step by step between two adjacent cutter drive boxes b9. At the same time, the extending shafts at the front ends of the cutter drive boxes b9 start to drive the driving input shaft 27 of the cutter transmission box 10 to rotate under the action of bevel gear transmission, and the cutter transmission box 10 starts to work.
[0044] The driving input shaft 27 drives the cylindrical gear a28 and the driving input bevel gear 30 to rotate. The driving input bevel gear 30 directly drives the cutter head transmission bevel gear 33 to drive the connecting sleeve shaft 32 to rotate under the support of the spherical outer surface ball bearing 39 of the circular seat with a boss and the bearing seat 31. The connecting sleeve shaft 32 directly drives the blade 1302 of the disc cutter 13 to quickly cut the exposed bottom end of the cotton straw. The blade 1302 is 100 mm above the ground, and the rotation speed of the blade 1302 can reach 1000 - 1200 revolutions per minute. At the same time, the cylindrical gear a28 drives the cylindrical gear b29 to rotate through the intermediate gear I41. The cylindrical gear b29 drives the coaxial driven output bevel gear 34 to rotate. The driven output bevel gear 34 drives the drum transmission bevel gear 35 to drive the aggregate drum shaft tube 1301 to rotate. The aggregate drum shaft tube 1301 drives the aggregate drum 1306 of the disc cutter 13 and the small grain separating teeth, aggregate teeth, and grain guiding and conveying teeth on the aggregate drum 1306 to rotate through the fixed aggregate drum web plates 1303, transverse support frames 1304, and inclined support tubes 1305 on itself. After the cotton straw is cut by the blade 1302, the cotton straw is guided by the guide tube 46 under the bottom plate of the lower mounting frame 1 of the disc cutter, and the small grain separating teeth, aggregate teeth, and grain guiding and conveying teeth convey the cut cotton straw. In this way, through the mutual transmission between the gears, the purpose of reducing the speed of the aggregate drum 1306 is achieved. The rotation speed of the aggregate drum 1306 is relatively slow, with a speed of 500 - 600 revolutions per minute. In this way, the blade 1302 of the disc cutter 13 and the aggregate drum 1306 work separately, and both rotate independently.
[0045] Then the disc cutter 13 transfers the cut cotton straw to the transmission box 12. After the cotton straw enters the transmission box 12, first, the small knife roller shaft 16 and the front knife roller blade 17 in the transmission box 12 push and transfer the cut cotton straw to the crushing knife shaft 19. Then, the crushing knife shaft 19 drives the crushing cutter 20 to push and transfer the cotton straw towards the direction of the auger 18, and the symmetrically arranged stirring blades 1801 at both ends of the auger 18 gather the cotton straw towards the middle position. Through step-by-step transfer, finally, the feeding mechanism 206 in the roller packing power box 2 conveys the cotton straw into the roller packing power box 2. Then, the rotating roller 201 in the roller packing power box 2 compresses the gradually gathered cotton straw into bundles, and then the packing device 45 at the top of the roller packing power box 2 directly packs and discharges the cotton straw in bundles.
[0046] The inner nylon plates 40 fixed on the inner side of the wall panels 205 on both sides of the baling chamber in the roller baling power box 2 can prevent the temperature in the baling chamber from being too high and causing friction fire; the baler is tilted downward by 9.8 degrees when working, so that the low roller 48 will always be in contact with the ground film on the ground. Through the friction force of contact with the ground, the low roller 48 can press the ground film on the ground to prevent the ground film from being rolled into the cotton straw; two cross-symmetrical oil cylinders 47 are installed on the gearbox mounting plate 11, which can lift the two ends of the disc cutter lower mounting frame 1 and the disc cutter 13 and the cutter transmission box 10 contained therein and place them at 90 degrees, which is convenient for loading and transportation.
Claims
1. A cotton straw harvesting and baling machine, comprising a disc cutter lower mounting frame (1), a roller baling power box (2), a front bogie (3), a rear bogie (4), a left support arm (5), a right support arm (6), a gearbox mounting plate (11), a disc cutter (13) and a baling device (45), wherein the disc cutter lower mounting frame (1) is arranged at the front side of the roller baling power box (2), the roller baling power box (2) is provided with a plurality of rollers (201) arranged in a circumferential direction, the inner and outer sides of the wall plates (205) on both sides of the baling chamber in the roller baling power box (2) are provided with a plurality of sprocket chains, the driving structure of the roller (201) is a structure in which the sprocket chains drive each other, and the baling device (45) is installed at the top of the roller baling power box (2); A gearbox mounting plate (11) is fixed on the cutter lower mounting frame (1), and a plurality of evenly spaced disc cutters (13) are mounted on the bottom plate of the disc cutter lower mounting frame (1); the left support arm (5) and the right support arm (6) are symmetrically arranged and are respectively fixed to the upper middle position of the gearbox mounting plate (11) through inclined reinforced square tubes (42); the rear ends of the left support arm (5) and the right support arm (6) are fixedly connected to the support arm mounting plate (202) arranged at the front end of the roller packing power box (2); the front ends of the left support arm (5) and the right support arm (6) are fixedly connected to the rear bogie (4); an input shaft (43) is provided in each of the front bogie (3) and the rear bogie (4); the two input shafts (43) are hinged through an intermediate connector, and the invention is characterized in that: It also comprises a first gearbox (7), a cutter drive box a (8), a cutter drive box b (9), a cutter transmission box (10) and a transmission box (12), wherein the first gearbox (7) is installed between the left support arm (5) and the right support arm (6), the first gearbox (7) has a transmission structure with two upper and lower gears meshing inside, and the first gearbox (7) is provided with two upper and lower spline shafts (44) as gear shafts, one end of the upper spline shaft (44) is connected to the input shaft (43) in the rear bogie (4), and the other end of the upper spline shaft (44) is connected to the extension shaft at the front end of the main input box (203) provided in the roller baling power box (2) through a wide-angle cross coupling, and the extension shafts on both sides of the main input box (203) both pass through the two side wall panels (205) of the baling chamber in the roller baling power box (2), and both ends of the extension shafts on both sides of the main input box (203) are installed with main sprockets (204); A plurality of evenly spaced cutter transmission boxes (10) are mounted on a gearbox mounting plate (11), and the lower ends of the cutter transmission boxes (10) are connected to the corresponding disc cutters (13) in the lower mounting frame (1) of the disc cutter; a cutter drive box a (8) is mounted at a middle position on the rear side of the gearbox mounting plate (11), and a plurality of evenly spaced cutter drive boxes b (9) are mounted on the rear side of the gearbox mounting plate (11) on both sides of the cutter drive box a (8). The cutter drive box a (8) and the cutter drive box b (9) are connected to each other. The interior of each is a transmission structure in which two bevel gears are meshed, the extension shafts on both sides of the cutter drive box a (8) are connected to the extension shaft on one side of the adjacent cutter drive box b (9) through a sliding shaft tube fork joint, and the two adjacent cutter drive boxes b (9) are connected through the extension shafts on their respective sides and the sliding shaft tube fork joint; the extension shaft at the front end of the cutter drive box a (8) is connected to the lower end spline shaft (44) in the first gearbox (7), and the extension shaft at the front end of the cutter drive box b (9) is connected to the main drive shaft of the corresponding cutter transmission box (10); The transmission box (12) is fixed between the lower mounting frame (1) of the disc cutter and the roller baling power box (2) and is located below the front end of the roller baling power box (2). The front side of the transmission box (12) is in communication with the lower mounting frame (1) of the disc cutter, and the rear side of the transmission box (12) is in communication with the roller baling power box (2). A crushing drive box (14) is installed on one side of the transmission box (12), and a gear transmission box (15) is installed on the other side of the transmission box (12).
2. The cotton straw harvesting and baling machine according to claim 1, characterized in that: A knife roller shaft (16) is installed at the front side of the transmission box (12), and a plurality of evenly spaced front knife roller blades (17) are fixed on the shaft body of the knife roller shaft (16); an auger (18) is installed at the rear side of the transmission box (12); a crushing knife shaft (19) is installed in the transmission box (12) between the auger (18) and the knife roller shaft (16), and a plurality of evenly spaced crushing cutters (20) are installed on the shaft body of the crushing knife shaft (19); A crushing drive box (14) is provided with a crushing drive sprocket (21) and two drive sprockets a (22), the two drive sprockets a (22) being mounted on one end of the crushing blade shaft (19) and the auger (18) respectively, and the crushing drive sprocket (21) is located above the two drive sprockets a (22); on the side of the crushing drive box (14), the transmission box (12) is provided with two drive sprockets b (23) arranged side by side, the drive sprocket b (23) being coaxial with the crushing drive sprocket (21); the two drive sprockets b (23) are connected to two coaxial main sprockets (204) on the same side of the roller packaging power box (2) respectively through two drive chains; The gearbox (15) is provided with a gear A (36), a gear B (37) and two transition gears II (38), wherein the gear A (36) is mounted on the other end of the knife roller shaft (16), the gear B (37) is mounted on the other end of the crushing knife shaft (19), and the two transition gears II (38) are arranged between the gear A (36) and the gear B (37).
3. The cotton straw harvesting and baling machine according to claim 1, characterized in that: The cutter transmission box (10) comprises a gearbox I (24), a gearbox II (25) and a right angle box (26), wherein the right angle box (26) is located at the top of the gearbox II (25), and the gearbox I (24) is located on one side of the gearbox II (25) and the right angle box (26); a driving input shaft (27) as a main driving shaft is installed at the upper end of the gearbox I (24), a cylindrical gear a (28) is installed on the driving input shaft (27), a cylindrical gear b (29) is installed at the lower end of the gearbox I (24), and a transition gear I (41) is meshedly connected between the cylindrical gear b (29) and the cylindrical gear a (28); the driving input shaft (27) is provided with a cylindrical gear a (28) and a cylindrical gear b (29) is provided with a cylindrical gear b (29) and a cylindrical gear a (28). ) is exposed from the gearbox I (24) and connected to the protruding shaft at the front end of the corresponding cutter drive box b (9), the other end of the active input shaft (27) is equipped with an active input bevel gear (30), the active input bevel gear (30) is located in the right angle box (26), a bearing seat (31) is installed at the connection between the right angle box (26) and the gearbox II (25), a vertical connecting sleeve shaft (32) is installed in the bearing seat (31), a cutter disc drive bevel gear (33) is installed at the top end of the connecting sleeve shaft (32), the cutter disc drive bevel gear (33) is located in the right angle box (26) and is meshed with the active input bevel gear (30); A driven output bevel gear (34) is installed at one end of the wheel shaft of the cylindrical gear b (29), and the driven output bevel gear (34) is located in the gearbox II (25); below the gearbox II (25), a collection roller shaft tube (1301) provided in the disc cutter (13) is connected to the shaft body of the connecting sleeve shaft (32), and a roller drive bevel gear (35) is installed on the top of the collection roller shaft tube (1301), and the roller drive bevel gear (35) is located in the gearbox II. (25) and meshingly connected with the driven output bevel gear (34), the drum drive bevel gear (35) is supported by the bottom of the gearbox II (25), the bottom end of the connecting sleeve shaft (32) is equipped with an outer spherical ball bearing (39) with a boss circular seat, the outer spherical ball bearing (39) with a boss circular seat is installed on the bottom plate of the lower mounting frame (1) of the disc cutter, and the blade (1302) of the disc cutter (13) is fixedly connected to the lower end of the connecting sleeve shaft (32) through the blade mounting plate.
4. The cotton straw harvesting and baling machine according to claim 1, characterized in that: An inner nylon plate (40) is fixedly connected to the inner sides of the wall plates (205) on both sides of the baling chamber in the roller baling power box (2).
5. The cotton straw harvesting and baling machine according to claim 1, characterized in that: Both ends of the auger (18) are provided with stirring blades (1801), the middle position of the auger (18) is the shaft body, and the stirring blades (1801) at both ends are symmetrically arranged.
6. The cotton straw harvesting and baling machine according to claim 1, characterized in that: A plurality of low rollers (48) in the same axial direction are mounted at the bottom of the lower mounting frame (1) of the disc cutter.
7. The cotton straw harvester and baler according to claim 1, characterized in that: Two cross-symmetrical oil cylinders (47) are mounted on the gearbox mounting plate (11).