Feeding device for reaction kettle
By designing the liquid feed pipe and stirring system in the reactor, the problems of poor sealing and uneven material distribution during feeding are solved, and the sealing and uniform distribution of reactants are achieved, and the reaction efficiency and safety are improved.
Patent Information
- Application Number
- CN202421664074.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing reactors have poor sealing properties when feeding, which may lead to harmful gas leakage or material volatility, and the solid-liquid material distribution is uneven, affecting the reaction efficiency.
A feeding device for reactors is designed, including a liquid feed pipe, a floating leakage plate, a fixed leakage plate, a conical piston and a cylinder. Through three sealing devices, valve, floating leakage plate and piston, the sealing of liquid reactants is ensured, and the stirring rod driven by a motor is ensured to ensure the uniform distribution of solid and liquid materials.
It effectively prevents the leakage of harmful gases and the volatility of materials, ensures the uniform distribution of reactants, and improves the reaction efficiency and safety.
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Figure CN222969777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment production, in particular to a feeding device for a reaction kettle. Background Technique
[0002] A reaction kettle is a device used for carrying out chemical reactions, physical reactions or biological reactions. It usually consists of a sealed container and related control systems, and is used to carry out various chemical or biological processes under controlled conditions. Reaction kettles are widely used in the fields of chemical product production, pharmaceuticals, food, beverages, pigments, coatings, etc. According to different reaction requirements, reaction kettles can be of different types such as glass reaction kettles, stainless steel reaction kettles, and kettle-type reaction kettles, and their designs and uses are different. However, when certain reaction properties are special or reaction conditions are harsh, difficulties may be encountered during feeding, which affects the progress of the reaction.
[0003] During many chemical reaction processes, gases harmful to the human body and the environment will be generated. However, general reaction kettles hardly consider the problem of sealing during feeding, and harmful gas leakage or material volatilization may occur during feeding. At the same time, when solid materials are put in, the materials may accumulate and are unevenly distributed, thus affecting the reaction efficiency and being unfavorable for the interaction between reactants. Content of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a feeding device for a reaction kettle is proposed, aiming to improve the problems of poor sealing and material accumulation during feeding.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A feeding device for a reaction kettle includes a liquid feed pipe, the bottom of the left end of the liquid feed pipe is fixedly connected to the outer wall of the right end of the reaction kettle body, a floating leak plate is slidably connected to the upper part of the inner wall of the liquid feed pipe, a fixed leak plate is fixedly connected to the upper part of the inner wall of the liquid feed pipe, water inlets are opened on the opposite sides of the outer walls of the floating leak plate and the fixed leak plate, a first conical plate is fixedly connected to the bottom outer wall of the fixed leak plate, a second conical plate is fixedly connected to the bottom of the inner wall of the liquid feed pipe, a conical piston is slidably connected to the bottom openings of the first conical plate and the second conical plate, the opposite sides of the conical piston are fixedly connected to both ends of a connecting rod, a support structure is fixedly connected to the bottom of the inner wall of the liquid feed pipe, a cylinder is installed on the top wall of the support structure, the output end of the cylinder is fixedly connected to the bottom outer wall of the conical piston, a reaction kettle cover is fixedly connected to the top outer wall of the reaction kettle body, a motor is installed in the middle of the top wall of the reaction kettle cover, the output end of the motor passes through the top outer wall of the reaction kettle cover and is fixedly connected to a stirring rod, a solid feed port is opened on the left side of the top wall of the reaction kettle cover, and a sealing cover is threadedly connected to the top outer wall of the solid feed port.
[0006] As a further description of the above technical solution:
[0007] A valve is installed on the top outer wall of the liquid feed pipe, and a liquid feed port is fixedly connected to the top outer wall of the valve.
[0008] As a further description of the above technical solution:
[0009] The top outer wall of the fixed leaking plate is the bottommost position of the floating leaking plate sliding on the inner wall of the liquid feed pipe.
[0010] As a further description of the above technical solution:
[0011] The side wall of the first conical plate is fixedly connected to the inner wall of the liquid feed pipe.
[0012] As a further description of the above technical solution:
[0013] The top end of the bottom opening of the first conical plate is slidably connected with a conical piston, and the bottom end of the bottom opening of the second conical plate is slidably connected with a conical piston.
[0014] As a further description of the above technical solution:
[0015] The outer wall of the bottom end of the conical piston is fixedly connected with a water blocking cover, and the cylinder is arranged inside the water blocking cover.
[0016] As a further description of the above technical solution:
[0017] A weighing device is arranged on the rear end outer wall of the reactor cover, and trays are fixedly connected to both ends of the top wall of the weighing device.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, the valve is opened to pour the liquid reactant from the liquid feed port into the liquid feed pipe, the floating leak plate will slowly float up, and the liquid reactant flows from the opening thereon through the opening on the fixed leak plate into the first conical plate, and then the cylinder pushes the conical piston and the connecting rod upward until the lower conical piston presses against the bottom opening of the second conical plate, the liquid flows into the second conical plate and accumulates, and then the cylinder contracts until the upper conical piston blocks the bottom opening of the first conical plate, at which time the liquid reactant can smoothly enter the reactor, and the whole process includes three sealing devices of the valve, the floating leak plate and the piston, to ensure that no harmful gas will leak in the reactor and no material will volatilize.
[0020] 2. In the present utility model, the feeding ports for solid and liquid reactants are separated. Meanwhile, a weighing device is arranged near the solid feeding port to detect the weight of the charged materials in real time, and a stirring rod is driven by a motor to stir the reactants inside the reaction kettle, ensuring uniform distribution of the reaction materials, avoiding material accumulation, and shortening the reaction time. Description of the Drawings
[0021] Figure 1 Schematic diagram of the liquid feeding pipe structure of a feeding device for a reaction kettle proposed by the present utility model;
[0022] Figure 2 Cross-sectional view of the liquid feeding pipe of a feeding device for a reaction kettle proposed by the present utility model;
[0023] Figure 3 Schematic diagram of the piston and connecting rod structure of a feeding device for a reaction kettle proposed by the present utility model;
[0024] Figure 4 Structural diagram of the sealing cover of a feeding device for a reaction kettle proposed by the present utility model;
[0025] Figure 5 Three-dimensional view of a feeding device for a reaction kettle proposed by the present utility model.
[0026] Legend:
[0027] 1. Reaction kettle body; 2. Reaction kettle cover; 3. Solid feeding port; 4. Sealing cover; 5. Tray; 6. Weighing device; 7. Motor; 8. Liquid feeding pipe; 9. Stirring rod; 10. Liquid feeding port; 11. Valve; 12. Floating leak plate; 13. Fixed leak plate; 14. First conical plate; 15. Connecting rod; 16. Conical piston; 17. Second conical plate; 18. Water blocking cover; 19. Support structure; 20. Water inlet; 21. Cylinder. Detailed Embodiment
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] To further understand the content of the present utility model, the present utility model will be described in detail with reference to the accompanying drawings.
[0030] Refer to Figures 1-5, an embodiment provided by the present utility model: a feeding device for a reaction kettle, including a liquid feed pipe 8, the bottom of the left end of the liquid feed pipe 8 is fixedly connected to the outer wall of the right end of the reaction kettle body 1, the upper part of the inner wall of the liquid feed pipe 8 is slidably connected with a floating leak plate 12, the upper part of the inner wall of the liquid feed pipe 8 is fixedly connected with a fixed leak plate 13, water inlets 20 are opened on the opposite sides of the outer walls of the floating leak plate 12 and the fixed leak plate 13, the bottom outer wall of the fixed leak plate 13 is fixedly connected with a first conical plate 14, the side wall of the first conical plate 14 is fixedly connected to the inner wall of the liquid feed pipe 8, the bottom of the inner wall of the liquid feed pipe 8 is fixedly connected with a second conical plate 17, the top of the bottom opening of the first conical plate 14 is slidably connected with a conical piston 16, the bottom of the bottom opening of the second conical plate 17 is slidably connected with a conical piston 16, the opposite sides of the conical piston 16 are fixedly connected to both ends of a connecting rod 15, the bottom of the inner wall of the liquid feed pipe 8 is fixedly connected with a support structure 19, a cylinder 21 is installed on the top wall of the support structure 19, the output end of the cylinder 21 is fixedly connected to the bottom outer wall of the conical piston 16, a valve 11 is installed on the top outer wall of the liquid feed pipe 8, the top outer wall of the valve 11 is fixedly connected with a liquid inlet 10, the bottom outer wall of the conical piston 16 is fixedly connected with a water blocking cover 18, the cylinder 21 is arranged inside the water blocking cover 18, the top outer wall of the reaction kettle body 1 is fixedly connected with a reaction kettle cover 2, a motor 7 is installed in the middle of the top wall of the reaction kettle cover 2, the output end of the motor 7 passes through the top outer wall of the reaction kettle cover 2 and is fixedly connected with a stirring rod 9, a solid inlet 3 is opened on the left side of the top wall of the reaction kettle cover 2, and a sealing cover 4 is threadedly connected to the top outer wall of the solid inlet 3.
[0031] Specifically, two inlets are designed to achieve the solid-liquid separation effect, and a sealing cover 4 is also provided at the top of the solid inlet 3. Open the valve 11 and pour the liquid reactant from the liquid inlet 10 into the liquid feed pipe 8. The floating leak plate 12 will slowly float up. The liquid reactant flows through the water inlet 20 on it and into the first conical plate 14 through the water inlet 20 on the fixed leak plate 13. Then the cylinder 21 pushes the conical piston 16 and the connecting rod 15 upward until the lower conical piston 16 abuts against the bottom opening of the second conical plate 17, and the liquid flows into the second conical plate 17 and accumulates. Then the cylinder 21 contracts until the upper conical piston 16 blocks the bottom opening of the first conical plate 14. At this time, the liquid reactant can smoothly enter the reaction kettle. The whole process includes three sealing devices: the valve 11, the floating leak plate 12 and the conical piston 16, ensuring that there will be no leakage of harmful gases in the reaction kettle and no volatilization of materials.
[0032] Specifically, the water blocking cover 18 is used to prevent the liquid reactant from interfering with the normal operation of the cylinder 21 and wraps the cylinder 21 inside to protect the cylinder 21.
[0033] Specifically, a sealing structure is also provided at the connection between the output end of the motor 7 and the reaction kettle cover 2.
[0034] The top outer wall of the fixed orifice plate 13 is the lowest position where the floating orifice plate 12 slides on the inner wall of the liquid feed pipe 8.
[0035] Specifically, when the liquid reactant enters the liquid feed pipe 8, the floating orifice plate 12 will float up. When the feeding is completed and the liquid reactant completely enters the interior of the liquid feed pipe 8, the floating orifice plate 12 will gradually descend until it coincides with the top outer wall of the fixed orifice plate 13.
[0036] A weighing device 6 is provided on the rear outer wall of the reactor cover 2, and trays 5 are fixedly connected to both ends of the top wall of the weighing device 6.
[0037] Specifically, the weighing device 6 can monitor the weight of the feed in real time to ensure that the feeding amount meets the requirements and avoid overfeeding or underfeeding.
[0038] Working principle: First, solid reactants are added through the solid feed inlet 3, and at the same time, the motor 7 starts to work. The stirring rod 9 is used to prevent material accumulation. After the feeding is completed, the sealing cover 4 is covered to maintain the sealed environment inside the reactor. Then, the valve 11 is opened to pour the liquid reactant from the liquid feed inlet 10 into the liquid feed pipe 8. The floating orifice plate 12 will slowly start to float under the buoyancy of the liquid reactant. The liquid reactant flows through the water inlet 20 on it and enters the first conical plate 14 through the water inlet 20 on the fixed orifice plate 13. When the feeding is completed and the liquid reactant completely enters the interior of the liquid feed pipe 8, the floating orifice plate 12 will gradually descend until it coincides with the top outer wall of the fixed orifice plate 13 to achieve the second sealing effect. Then, inside the liquid feed pipe 8, the cylinder 21 pushes up the conical piston 16 and the connecting rod 15 until the lower conical piston 16 abuts against the bottom opening of the second conical plate 17, and the liquid flows into the second conical plate 17 and accumulates. Then, the cylinder 21 contracts until the upper conical piston 16 blocks the bottom opening of the first conical plate 14 to achieve the third sealing effect. At this time, the liquid reactant can smoothly enter the interior of the reactor.
[0039] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A feeding device for a reactor, comprising a liquid feeding pipe (8), characterized in that: The bottom of the left end of the liquid feed pipe (8) is fixedly connected to the outer wall of the right end of the reactor body (1); the upper part of the inner wall of the liquid feed pipe (8) is slidably connected to a floating leak plate (12); the upper part of the inner wall of the liquid feed pipe (8) is fixedly connected to a fixed leak plate (13); the outer walls of the floating leak plate (12) and the fixed leak plate (13) are provided with water inlets (20) on opposite sides; the outer wall of the bottom end of the fixed leak plate (13) is fixedly connected to a first conical plate (14); the bottom of the inner wall of the liquid feed pipe (8) is fixedly connected to a second conical plate (17); the bottom openings of the first conical plate (14) and the second conical plate (17) are slidably connected to a conical piston (16); the relative positions of the conical piston (16) are One side is fixedly connected to the two ends of the connecting rod (15); the bottom end of the inner wall of the liquid feed pipe (8) is fixedly connected to a support structure (19); the top wall of the support structure (19) is installed with a cylinder (21); the output end of the cylinder (21) is fixedly connected to the bottom outer wall of the conical piston (16); the top outer wall of the reactor body (1) is fixedly connected to a reactor cover (2); a motor (7) is installed in the middle of the top wall of the reactor cover (2); the output end of the motor (7) passes through the top outer wall of the reactor cover (2) and is fixedly connected to a stirring rod (9); a solid feed port (3) is opened on the left side of the top wall of the reactor cover (2); and a sealing cover (4) is threadedly connected to the top outer wall of the solid feed port (3).
2. A feeding device for a reactor according to claim 1, characterized in that: A valve (11) is installed on the top outer wall of the liquid feed pipe (8), and a liquid feed port (10) is fixedly connected to the top outer wall of the valve (11).
3. A feeding device for a reactor according to claim 1, characterized in that: The top outer wall of the fixed leaking plate (13) is the bottommost position where the floating leaking plate (12) slides on the inner wall of the liquid feed pipe (8).
4. A feeding device for a reactor according to claim 1, characterized in that: The side wall of the first conical plate (14) is fixedly connected to the inner wall of the liquid feed pipe (8).
5. A feeding device for a reactor according to claim 1, characterized in that: The top end of the bottom opening of the first conical plate (14) is slidably connected to a conical piston (16), and the bottom end of the bottom opening of the second conical plate (17) is slidably connected to a conical piston (16).
6. A feeding device for a reactor according to claim 1, characterized in that: The outer wall of the bottom end of the conical piston (16) is fixedly connected to a water blocking cover (18), and the cylinder (21) is arranged inside the water blocking cover (18).
7. A feeding device for a reactor according to claim 1, characterized in that: A weighing device (6) is provided on the rear end outer wall of the reactor cover (2), and trays (5) are fixedly connected to both ends of the top wall of the weighing device (6).