Heating and extruding integrated forming machine for aluminum rod production

Abstract

The utility model relates to the technical field of aluminum rod integrated forming machines, and discloses a heating and extruding integrated forming machine for aluminum rod production, which comprises a support, the upper surface of the support is fixedly connected with a conveying cylinder, the inside of the conveying cylinder is fixedly connected with a motor I, and the output end of the motor I is fixedly connected with a conveying wheel. A conveying wheel is arranged on the upper surface of the support, a gear set is arranged at one end of the conveying wheel, the conveying wheel and the gear set are rotationally connected to the interior of the conveying cylinder, a heating bin is fixedly connected to the upper surface of the support, and a heating assembly is arranged in the heating bin and used for heating the aluminum rod. The utility model solves the problems that the traditional forming machine is difficult to realize full-automatic heating, conveying and positioning, cannot realize continuous and automatic production, and limits the production efficiency and scale improvement, and achieves full-automatic conveying, positioning and heating, so that the production speed can be obviously improved, the manual operation time is reduced, and the production cost is reduced. And the overall production efficiency is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum rod integrated molding machines, in particular to a heating and extrusion integrated molding machine for aluminum rod production. Background Art

[0002] An aluminum rod is a common metal material made of aluminum element, with excellent electrical conductivity, thermal conductivity and corrosion resistance. In the production process, a heating and extrusion integrated molding machine is an essential equipment. This is because the production of aluminum rods requires two main steps: heating and extrusion. The heating and extrusion integrated molding machine can heat the aluminum ingot to a certain temperature to make it reach the plastic state without heating it into molten aluminum. In this way, the molten aluminum liquid can be evenly filled in the extrusion die, and the required shape of the aluminum rod can be formed through the extrusion action.

[0003] When the traditional aluminum rod heating and extrusion integrated molding machine produces aluminum rods, first, the aluminum ingot is put into the heating equipment and heated to the required temperature to make it completely melt and reach the plastic state without heating it into molten aluminum. The molten aluminum liquid is then poured into the extrusion die, and pressure is applied to the aluminum liquid through the extrusion device to make it fill the die and form the required shape of the aluminum rod. In the whole process, the heating equipment and the extrusion device are closely coordinated to ensure that the aluminum liquid maintains an appropriate temperature during the extrusion process to ensure the quality of the aluminum rod. The operator needs to adjust parameters such as heating temperature, extrusion pressure and die size according to the size and shape requirements of the aluminum rod.

[0004] Based on a relatively simple automation level, the above-mentioned traditional molding machine lacks the support of high-precision sensing technology and intelligent control system, and it is difficult to achieve full-automatic heating, conveying and positioning. Therefore, there are certain limitations in production efficiency, product quality and safety production, and continuous and automatic production cannot be realized, which restricts the improvement of production efficiency and scale. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a heating and extrusion integrated molding machine for aluminum rod production, aiming to improve the problem that the traditional molding machine is difficult to achieve full-automatic heating, conveying and positioning, and thus there are certain limitations in production efficiency, product quality and safety production, and continuous and automatic production cannot be realized, which restricts the improvement of production efficiency and scale.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A heating and extrusion integrated forming machine for aluminum rod production, including a bracket, on the upper surface of the bracket is fixedly connected with a conveying cylinder, inside the conveying cylinder is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a conveying wheel, one end of the conveying wheel is provided with a gear set, both the conveying wheel and the gear set are rotatably connected inside the conveying cylinder, on the upper surface of the bracket is fixedly connected with a heating chamber, inside the heating chamber is provided with a heating component for heating the aluminum rod, on one side of the bracket is provided with a support, inside the support is fixedly connected with a first electric push rod, the output end of the first electric push rod is fixedly connected with a placing plate, inside the placing plate is fixedly connected with a conveyor belt, on the lower surface of the placing plate is fixedly connected with a guide rail, and the outer wall of the guide rail is slidably connected inside the support.

[0007] Further, the heating component includes a heating coil, the outer wall of the heating coil is fixedly connected inside the heating chamber, and on the top of the heating chamber is fixedly connected with a power supply.

[0008] Further, on one side of the support is provided with a first fixing plate, and on the outer wall of the first fixing plate is fixedly connected with a storage bin.

[0009] Further, one end of the storage bin is fixedly connected with a second fixing plate, inside the second fixing plate is fixedly connected with a hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly connected with a moving plate.

[0010] Further, inside the moving plate is fixedly connected with a sliding rod, and the outer wall of the sliding rod is slidably connected inside the second fixing plate.

[0011] Further, on the outer wall of the first fixing plate is fixedly connected with a guiding rod, and one end of the guiding rod is fixedly connected with the outer wall of the second fixing plate.

[0012] Further, the inside of the moving plate is slidably connected with the outer wall of the guiding rod, and on the outer wall of the moving plate is fixedly connected with a pressing rod.

[0013] Further, inside the first fixing plate is fixedly connected with a second electric push rod, the output end of the second electric push rod is fixedly connected with a pushing block, and a scale is arranged between the first fixing plate and the second fixing plate.

[0014] The present utility model has the following beneficial effects:

[0015] 1. In the present utility model, first, the first motor is started to cooperate with the conveying cylinder, the conveying wheel and the gear set to convey the aluminum rod. Then, the aluminum rod is efficiently heated in cooperation with the heating chamber, the power supply and the heating coil. Finally, the first electric push rod is started to cooperate with the support, the placing plate, the conveyor belt and the guide rail to position the aluminum rod, solving the problem that the traditional forming machine is difficult to achieve full-automatic heating, conveying and positioning, and unable to realize continuous and automatic production, which restricts the improvement of production efficiency and scale. It achieves full-automatic conveying, positioning and heating, thus significantly improving the production speed, reducing the manual operation time, and further enhancing the overall production efficiency.

[0016] 2. In the present utility model, first, the hydraulic cylinder is driven to drive the moving plate to move, which is guided by the sliding rod and the guiding rod during this process, so as to drive the pressing rod to cooperate with the scale to press the aluminum rod. Finally, the second electric push rod is started to cooperate with the pushing block and the storage bin to take out and store the pressed finished product, achieving full-automatic pressing and forming, ensuring that the size and shape of each aluminum rod meet the standard requirements, reducing human error, and improving the consistency and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic three-dimensional structure diagram of a heating and extrusion integrated forming machine for aluminum rod production proposed by the present utility model;

[0018] Figure 2 is a schematic internal structure diagram of the heating chamber of a heating and extrusion integrated forming machine for aluminum rod production proposed by the present utility model;

[0019] Figure 3 is a schematic internal structure diagram of the placing plate of a heating and extrusion integrated forming machine for aluminum rod production proposed by the present utility model;

[0020] Figure 4 is a schematic side structure diagram of the second fixing plate of a heating and extrusion integrated forming machine for aluminum rod production proposed by the present utility model;

[0021] Figure 5 is a schematic internal structure diagram of the first fixing plate of a heating and extrusion integrated forming machine for aluminum rod production proposed by the present utility model.

[0022] LEGEND DESCRIPTION:

[0023] 1. Bracket; 2. Conveying cylinder; 3. First motor; 4. Scale; 5. Conveying wheel; 6. Gear set; 7. Heating chamber; 8. Power supply; 9. Heating coil; 10. Support; 11. First electric push rod; 12. Placing plate; 13. Conveyor belt; 14. Guide rail; 15. First fixing plate; 16. Storage bin; 17. Second fixing plate; 18. Hydraulic cylinder; 19. Moving plate; 20. Sliding rod; 21. Pressing rod; 22. Guiding rod; 23. Second electric push rod; 24. Pushing block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Refer to Figure 1 - Figure 3 , an embodiment provided by the present utility model: a heating and extrusion integrated forming machine for aluminum rod production, including a bracket 1. A conveying cylinder 2 is fixedly connected to the upper surface of the bracket 1. A motor 3 is fixedly connected to the inside of the conveying cylinder 2. An output end of the motor 3 is fixedly connected to a conveying wheel 5. A gear set 6 is arranged at one end of the conveying wheel 5. Both the conveying wheel 5 and the gear set 6 are rotatably connected to the inside of the conveying cylinder 2. A heating bin 7 is fixedly connected to the upper surface of the bracket 1. A heating component is arranged inside the heating bin 7. The heating component is used for heating the aluminum rod. A support 10 is arranged on one side of the bracket 1. An electric push rod 11 is fixedly connected to the inside of the support 10. An output end of the electric push rod 11 is fixedly connected to a placing plate 12. A conveyor belt 13 is fixedly connected to the inside of the placing plate 12. A guide rail 14 is fixedly connected to the lower surface of the placing plate 12. The outer wall of the guide rail 14 is slidably connected to the inside of the support 10. The heating component includes a heating coil 9. The outer wall of the heating coil 9 is fixedly connected to the inside of the heating bin 7. A power supply 8 is fixedly connected to the top of the heating bin 7;

[0026] Specifically, first place the aluminum rod inside the conveying cylinder 2, then drive the motor 3 to drive the conveying wheel 5 to rotate, and then drive the gear set 6 on one side to rotate through the conveying wheel 5, thereby driving the conveying wheel 5 below to rotate synchronously, and then driving the aluminum rod to be conveyed forward. When the aluminum rod is conveyed into the heating bin 7, the aluminum rod is heated by the heating coil 9 in cooperation with the power supply 8. Then, through the inclined plane inside the heating bin 7 and the conveying of the conveying wheel 5, the aluminum rod is sent to the upper surface of the placing plate 12. Then, drive the placing plate 12 to slide on the upper surface of the support 10 through the electric push rod 11, and at the same time, be guided by the guide rail 14, so as to send the heated aluminum rod to one side of the fixing plate 15. Then, send the aluminum rod into the fixing plate 15 through the conveyor belt 13 for positioning, achieving the effect of heating and positioning.

[0027] Refer to Figure 1 、 Figure 4 and Figure 5, on one side of the support 10, there is a first fixed plate 15. On the outer wall of the first fixed plate 15, a storage bin 16 is fixedly connected. One end of the storage bin 16 is fixedly connected to a second fixed plate 17. Inside the second fixed plate 17, a hydraulic cylinder 18 is fixedly connected. The output end of the hydraulic cylinder 18 is fixedly connected to a moving plate 19. Inside the moving plate 19, a sliding rod 20 is fixedly connected. The outer wall of the sliding rod 20 is slidably connected inside the second fixed plate 17. On the outer wall of the first fixed plate 15, a guiding rod 22 is fixedly connected. One end of the guiding rod 22 is fixedly connected to the outer wall of the second fixed plate 17. The inside of the moving plate 19 is slidably connected to the outer wall of the guiding rod 22. On the outer wall of the moving plate 19, a pressing rod 21 is fixedly connected. Inside the first fixed plate 15, a second electric push rod 23 is fixedly connected. The output end of the second electric push rod 23 is fixedly connected to a pushing block 24. A scale 4 is arranged between the first fixed plate 15 and the second fixed plate 17;

[0028] Specifically, start the hydraulic cylinder 18 to drive the moving plate 19 to move. During this process, the sliding rod 20 is used for guiding, so as to drive the pressing rod 21 to extrude the aluminum rod. During this process, the degree of extrusion of the aluminum rod can be observed through the scale 4 above. After the extrusion is completed, the pressing rod 21 retracts to its original position. Then start the second electric push rod 23 to drive the pushing block 24 to move, so as to push the aluminum rod out of the inside of the first fixed plate 15 and drop into the inside of the storage bin 16 for storage, achieving the effect of full-automatic extrusion molding.

[0029] Working principle: When the heating and extrusion integrated forming machine for aluminum rod production is needed, first put the aluminum rod into the conveying cylinder 2. Then, start the first motor 3, which drives the conveying wheel 5 to rotate, and drives the lower conveying wheel 5 to rotate synchronously through the gear set 6, so as to convey the aluminum rod. After the aluminum rod enters the heating chamber 7, it is heated by the heating coil 9 and the power supply 8. The heated aluminum rod is sent to the placing plate 12 through the inclined plane and the conveying wheel 5. The first electric push rod 11 drives the placing plate 12 to slide on the support 10 and is guided by the guide rail 14 to send the aluminum rod to the side of the first fixed plate 15. Then the aluminum rod is positioned by the conveyor belt 13 to complete heating and positioning;

[0030] In addition, start the hydraulic cylinder 18, guide the moving plate 19 through the sliding rod 20, drive the pressing rod 21 to extrude the aluminum rod, monitor the extrusion degree through the scale 4. After the extrusion is completed, the pressing rod 21 retracts, and the second electric push rod 23 drives the pushing block 24 to move, pushing the aluminum rod out of the first fixed plate 15 and falling into the storage bin 16 to realize full-automatic extrusion molding.

[0031] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A heating extrusion integrated forming machine for producing aluminum rods, comprising a bracket (1), characterized in that: The upper surface of the bracket (1) is fixedly connected to a conveying cylinder (2), the interior of the conveying cylinder (2) is fixedly connected to a motor 1 (3), the output end of the motor 1 (3) is fixedly connected to a conveying wheel (5), one end of the conveying wheel (5) is provided with a gear group (6), the conveying wheel (5) and the gear group (6) are both rotatably connected to the interior of the conveying cylinder (2), the upper surface of the bracket (1) is fixedly connected to a heating bin (7), the interior of the heating bin (7) is provided with a heating component, the heating component is used to heat the aluminum rod, a support (10) is provided on one side of the bracket (1), the interior of the support (10) is fixedly connected to an electric push rod 1 (11), the output end of the electric push rod 1 (11) is fixedly connected to a storage plate (12), the interior of the storage plate (12) is fixedly connected to a conveying belt (13), the lower surface of the storage plate (12) is fixedly connected to a guide rail (14), the outer wall of the guide rail (14) is slidably connected to the interior of the bracket (10).

2. The heating extrusion integrated forming machine for aluminum rod production according to claim 1, characterized in that: The heating assembly comprises a heating coil (9), the outer wall of the heating coil (9) is fixedly connected to the interior of the heating chamber (7), and the top of the heating chamber (7) is fixedly connected to a power source (8).

3. The heating extrusion integrated forming machine for aluminum rod production according to claim 1, characterized in that: A fixing plate 1 (15) is provided on one side of the support (10), and a storage bin (16) is fixedly connected to the outer wall of the fixing plate 1 (15).

4. The heating extrusion integrated forming machine for producing aluminum rods according to claim 3, characterized in that: One end of the storage bin (16) is fixedly connected to a second fixed plate (17), the interior of the second fixed plate (17) is fixedly connected to a hydraulic cylinder (18), and the output end of the hydraulic cylinder (18) is fixedly connected to a movable plate (19).

5. The heating extrusion integrated forming machine for producing aluminum rods according to claim 4, characterized in that: A sliding rod (20) is fixedly connected inside the movable plate (19), and the outer wall of the sliding rod (20) is slidably connected inside the second fixed plate (17).

6. The heating extrusion integrated forming machine for producing aluminum rods according to claim 5, characterized in that: The outer wall of the first fixing plate (15) is fixedly connected with a guide rod (22), and one end of the guide rod (22) is fixedly connected to the outer wall of the second fixing plate (17).

7. The heating extrusion integrated forming machine for aluminum rod production according to claim 6, characterized in that: The interior of the movable plate (19) is slidably connected to the outer wall of the guide rod (22), and the outer wall of the movable plate (19) is fixedly connected to a pressure rod (21).

8. The heating extrusion integrated forming machine for producing aluminum rods according to claim 7, characterized in that: The interior of the fixed plate 1 (15) is fixedly connected to an electric push rod 2 (23), the output end of the electric push rod 2 (23) is fixedly connected to a push block (24), and a scale (4) is arranged between the fixed plate 1 (15) and the fixed plate 2 (17).

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