Shakeout device for cylinder cover casting production
By designing a cylinder head casting sand loss device with a vibrating motor and crushing roller, the problem of manual removal of molded sand blocks in the prior art is solved, and the problem of manual removal of molded sand blocks is time-consuming and labor-intensive and large sand blocks blocking screen holes is realized, and the sand blocks are processed quickly and the sand drop efficiency and practicality are improved.
Patent Information
- Application Number
- CN202421784005.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing sand-falling device for cylinder head casting production requires manual intervention when removing molded sand blocks, which is time-consuming and labor-intensive. Large sand blocks are prone to block the screen holes, affecting the subsequent sand-falling process.
A sand-fall device for cylinder head casting production is designed, including an inclined screen box and screen mesh. Vibration motors are installed on both sides. A sand discharge chamber and sand discharge port are provided below the screen mesh to connect to the conveying mechanism. One end of the screen box is equipped with a grinding box, with a built-in crushing roller and a driving motor, which is used to quickly crush large sand blocks; and the opening and closing of the baffle is controlled by the hydraulic cylinder to prevent the cylinder head from sliding off.
By vibrating the rapid crushing of sand falling and crushing rollers, large sand blocks are automatically processed, which avoids manual intervention and large sand blocks blocking the screen holes, and improves sand falling efficiency and practicality.
Smart Images
Figure CN222970970U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cylinder head casting, and more specifically, particularly relates to a shakeout device for cylinder head casting production. Background Art
[0002] The function of the cylinder head is to seal the cylinder, jointly form a combustion space with the piston, and bear the action of high-temperature and high-pressure combustion gas. When the cylinder head is formed, generally, the cylinder head is formed by sand casting, and then the molding sand on the formed cylinder head is removed.
[0003] When the existing shakeout device for cylinder head casting production is in use, relatively small sand blocks are screened out through a sieve mesh and slide to the sand discharge port, while relatively large molding sand blocks remain on the sieve mesh. At this time, manual intervention is required to remove the molding sand blocks to reduce their influence on the subsequent shakeout of the cylinder head. This process is rather laborious and time-consuming. Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a shakeout device for cylinder head casting production is provided, with the expectation of achieving a more practical value purpose. Summary of the Utility Model
[0004] In order to solve the above technical problems, the utility model provides a shakeout device for cylinder head casting production, which is achieved by the following specific technical means:
[0005] A shakeout device for cylinder head casting production includes a frame. The top end of the frame is inclined and installed with a sieve box through an elastic connecting piece. Vibration motors are installed on the outer walls of both sides of the sieve box. A sieve mesh is fixedly connected to the inner wall of the sieve box. A sand outlet chamber is opened at the bottom side of the sieve box close to the sieve mesh. A sand discharge port is opened at the bottom end of the sand outlet chamber, and a conveying mechanism is arranged directly below the sand discharge port. One end of the sieve box is provided with a grinding box. Two crushing rollers are rotatably connected in the grinding box. A chute is opened on one side of the sieve box close to the grinding box, and a baffle is slidably connected in the chute.
[0006] As a preferred technical solution of the utility model, one end of each of the two crushing rollers is connected with a gear through a shaft, and the two gears are meshed with each other. A driving motor I is fixedly installed at one end of the grinding box, and the driving motor I is in transmission connection with any one of the gears.
[0007] As a preferred technical solution of the utility model, the crushing teeth of the two crushing rollers are arranged in a staggered manner. A discharge port is arranged at the bottom end of the crushing roller, and the discharge port is arranged directly above the conveying mechanism.
[0008] As a preferred technical solution of the present utility model, the conveying mechanism includes a base disposed inside the frame. Vertical partitions are installed on both sides of the base. A plurality of mounting rollers are rotatably installed between the two groups of partitions. A conveyor belt is installed on the outer sides of the plurality of mounting rollers. A driving motor two is installed on one side of the partition. The output shaft of the driving motor two is in transmission connection with a group of mounting rollers located on the outermost side.
[0009] As a preferred technical solution of the present utility model, both ends of the top of the baffle are connected with fixing blocks. The bottom ends of the fixing blocks are fixedly connected with hydraulic cylinders. The bottom ends of the hydraulic cylinders are fixedly connected with the sieve box.
[0010] As a preferred technical solution of the present utility model, the inclination angle of the sieve mesh is the same as that of the sieve box. Support bars are fixedly installed on the surface of the sieve mesh.
[0011] Compared with the prior art, the present utility model has the following beneficial effects:
[0012] With the inclined sieve box and sieve mesh of the present utility model, after vibrating and removing the sand and taking out the cylinder head, large sand blocks can be quickly conveyed to the grinding box. Through the crushing rollers arranged inside the grinding box, the large sand blocks can be quickly crushed and ground, so as to facilitate the quick treatment and recycling of the sand blocks, avoid the situation of large sand blocks blocking the sieve holes, and effectively reduce the participation of manual labor; by setting the baffle and sliding it in the chute on one side of the sieve box to block and open the outlet, it can prevent the cylinder head from sliding into the grinding box during the sand removal process; by setting the conveying mechanism, it is convenient to prevent too much sand from spilling onto the ground. The partition can provide a block for the movement of the sand, so that the sand can move out of the device actively through the conveyor belt, increasing the practicability. Description of the Drawings
[0013] Figure 1 is a schematic three-dimensional structure of the present utility model Figure 1 .
[0014] Figure 2 is a schematic three-dimensional structure of the present utility model Figure 2 .
[0015] Figure 3 is a schematic structural diagram of the grinding box of the present utility model.
[0016] Figure 4 is a schematic diagram of the conveying mechanism of the present utility model.
[0017] In the figure, the corresponding relationship between the component names and the drawing reference numerals is:
[0018] 1. Frame; 2. Elastic connecting member; 201. Telescopic rod; 202. Backing plate; 203. Spring; 3. Sieve box; 4. Vibration motor; 5. Sieve mesh; 6. Sand discharging chamber; 7. Conveying mechanism; 701. Base; 702. Partition board; 703. Mounting roller; 704. Conveyor belt; 705. Second driving motor; 8. Grinding box; 801. Crushing roller; 802. Gear; 803. First driving motor; 804. Discharge port; 9. Baffle; 10. Fixed block; 11. Hydraulic cylinder. Detailed implementation manners
[0019] The following further describes the implementation manners of the present utility model in detail with reference to the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0020] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. Embodiment
[0022] As shown in the attached Figure 1 to the attached Figure 4 figure:
[0023] The utility model provides a shakeout device for cylinder head casting production, including a frame 1. The top end of the frame 1 is inclinedly installed with a sieve box 3 through an elastic connecting piece 2. Vibration motors 4 are installed on the outer walls of both sides of the sieve box 3. A sieve mesh 5 is fixedly connected to the inner wall of the sieve box 3. A sand discharging chamber 6 is opened at the bottom side of the sieve box 3 close to the sieve mesh 5. A sand discharging port is opened at the bottom end of the sand discharging chamber 6, and a conveying mechanism 7 is arranged directly below the sand discharging port. One end of the sieve box 3 is provided with a grinding box 8. Two groups of crushing rollers 801 are rotatably connected in the grinding box 8. A chute is opened on one side of the sieve box 3 close to the grinding box 8, and a baffle 9 is slidably connected in the chute.
[0024] Wherein, one end of each of the two groups of crushing rollers 801 is connected with a gear 802 through a shaft, and the two groups of gears 802 are meshed with each other. A driving motor one 803 is fixedly installed at one end of the grinding box 8, and the driving motor one 803 is in transmission connection with any one of the gears 802, so that the crushing rollers 801 can rotate synchronously and in opposite directions under the action of the driving motor one 803 to crush larger sand and stones.
[0025] Wherein, the crushing teeth of the two groups of crushing rollers 801 are arranged in a staggered manner. A discharge port 804 is arranged at the bottom end of the crushing roller 801, and the discharge port 804 is arranged directly above the conveying mechanism 7.
[0026] Wherein, the conveying mechanism 7 includes a base 701 arranged in the frame 1. Partition plates 702 are vertically installed on both sides of the base 701. A plurality of mounting rollers 703 are rotatably installed between the two groups of partition plates 702. A conveyor belt 704 is installed on the outer sides of the plurality of mounting rollers 703. A driving motor two 705 is installed on one side of the partition plate 702, and the output shaft of the driving motor two 705 is in transmission connection with one of the outermost mounting rollers 703, so that the sand blocks can be actively moved out of the device through the conveyor belt 704, increasing the practicability.
[0027] Wherein, both ends of the top of the baffle 9 are connected with fixing blocks 10. The bottom ends of the fixing blocks 10 are fixedly connected with hydraulic cylinders 11, and the bottom ends of the hydraulic cylinders 11 are fixedly connected with the sieve box 3 to block and open the outlet and prevent the cylinder head from sliding into the grinding box 8.
[0028] Wherein, the inclination angle of the sieve mesh 5 is the same as that of the sieve box 3. Support bars are fixedly installed on the surface of the sieve mesh 5 to stably support the sieve mesh 5 and strengthen the service strength of the sieve mesh 5 at the same time.
[0029] Working principle of this embodiment: When using this sand falling device, place the cylinder head to be demolded on the screen 5, connect the device to the power supply and the control switch, and then start the vibration motor 4. At this time, the vibration motor 4 drives the vibrating screen box 3 to vibrate, so that the screen 5 vibrates, causing the sand blocks inside the cylinder head to fall. When the small sand blocks fall into the sand discharge chamber 6 at the bottom of the screen 5, they are discharged through the sand discharge port onto the conveyor belt 704. After the vibration ends, take out the cylinder head, open the baffle 9 on one side of the vibrating screen box 3 through the hydraulic cylinder 11, and start the vibration motor 4 again. The large sand blocks slide into the grinding box 8 through vibration. Inside the grinding box 8, the driving motor 1 803 rotates to drive the crushing roller 801 to crush the large sand blocks, reducing the volume of the large sand blocks, and finally discharging them onto the conveyor belt 704 through the discharge port 804. The conveyor belt 704 moves to one side for subsequent recycling and utilization.
[0030] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.
Claims
1. A sand-falling device for cylinder head casting production, comprising a frame (1), a screen box (3) being obliquely mounted on the top of the frame (1) via an elastic connector (2), and vibration motors (4) being mounted on both side outer walls of the screen box (3), characterized in that: The inner wall of the screen box (3) is fixedly connected to a screen (5); the screen box (3) is provided with a sand discharge chamber (6) on the bottom side close to the screen (5); a sand discharge port is provided at the bottom end of the sand discharge chamber (6); and a conveying mechanism (7) is provided directly below the sand discharge port; a grinding box (8) is provided at one end of the screen box (3); two groups of crushing rollers (801) are rotatably connected in the grinding box (8); a chute is provided on the side of the screen box (3) close to the grinding box (8); a baffle (9) is slidably connected in the chute.
2. A sand dropping device for cylinder head casting production as claimed in claim 1, characterized in that: One end of the two groups of crushing rollers (801) is connected to a gear (802) via a shaft, and the two groups of gears (802) are meshed with each other. A driving motor (803) is fixedly mounted on one end of the grinding box (8), and the driving motor (803) is in transmission connection with any one group of gears (802).
3. A sand dropping device for cylinder head casting production as claimed in claim 2, characterized in that: The crushing teeth of the two groups of crushing rollers (801) are arranged in an interlaced manner, and a discharge port (804) is arranged at the bottom end of the crushing roller (801), and the discharge port (804) is arranged directly above the conveying mechanism (7).
4. A sand dropping device for cylinder head casting production as claimed in claim 1, characterized in that: The conveying mechanism (7) comprises a base (701) arranged in a frame (1), partitions (702) are vertically installed on both sides of the base (701), multiple groups of mounting rollers (703) are rotatably installed between two groups of the partitions (702), and conveyor belts (704) are installed on the outer sides of the multiple groups of mounting rollers (703). A second driving motor (705) is installed on one side of the partition (702), and the output shaft of the second driving motor (705) is drivingly connected to the group of mounting rollers (703) located on the outermost side.
5. A sand dropping device for cylinder head casting production as claimed in claim 1, characterized in that: Both ends of the top of the baffle (9) are connected to fixed blocks (10), the bottom end of the fixed block (10) is fixedly connected to a hydraulic cylinder (11), and the bottom end of the hydraulic cylinder (11) is fixedly connected to the screen box (3).
6. A sand dropping device for cylinder head casting production as claimed in claim 1, characterized in that: The inclination angle of the screen (5) is consistent with the inclination angle of the screen box (3), and a support bar is fixedly mounted on the surface of the screen (5).