Iron core feeding, marking and detecting machine
By designing an automated core loading and marking machine, the coordinated work of handling, loading, flipping, inspection and marking mechanisms has been solved, and the problems of low core processing efficiency and limited scope of application in the existing technology have been achieved, efficient and automated core inspection and marking have been achieved, reducing labor costs and expanding the scope of application.
Patent Information
- Application Number
- CN202421667716.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing iron core loading detection machines have not realized the automation of core handling, loading, flipping, inspection and marking, resulting in low detection and marking efficiency, high labor costs, and the detection parts cannot adapt to iron cores of different sizes and specifications, and the scope of application is limited.
An automated system including a transport mechanism, a load transfer mechanism, a flip mechanism, a testing mechanism and a marking mechanism are designed. Through the coordinated work of these mechanisms, the automatic handling, load transfer, flip, detection and marking of the iron core is realized, and the adjustment device is used to enable the detection parts to adapt to the iron core of different sizes and specifications.
It realizes efficient automatic processing of iron cores, improves inspection and marking efficiency, reduces labor costs, and expands the scope of application of inspection parts, which can be applied to iron cores of different sizes and specifications.
Smart Images
Figure CN222971241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor automatic assembly equipment, in particular to a core feeding, marking and detecting machine. Background Art
[0002] When assembling a motor, it is necessary to feed the core, detect the thickness of the core and laser mark the core; the existing core feeding and detecting machine does not realize the automatic handling, transfer, flipping, detection and marking of the core by using a handling mechanism, a transfer mechanism, a flipping mechanism, a detecting mechanism and a marking mechanism, the detection and marking efficiency is low, and the labor cost is high; the adjusting device is not adopted to facilitate the automatic adjustment of the detecting piece, so that the detecting piece is applicable to cores of different size specifications, and the applicable range is limited; therefore, in view of this situation, it is urgent to develop a core feeding, marking and detecting machine to meet the actual use requirements. Content of the Utility Model
[0003] In view of this, aiming at the deficiencies existing in the prior art, the main purpose of the utility model is to provide a core feeding, marking and detecting machine, which realizes the handling, transfer, flipping, detection and marking of the core automatically by using a handling mechanism, a transfer mechanism, a flipping mechanism, a detecting mechanism and a marking mechanism, has high detection and marking efficiency, and reduces the labor cost; by adopting an adjusting device, the detecting piece can be automatically adjusted, so that the detecting piece is applicable to cores of different size specifications, and the applicable range is wide.
[0004] To achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A core feeding, marking and detecting machine includes a workbench, a handling mechanism for handling the core, a transfer mechanism for transferring the core, a flipping mechanism for flipping the angle of the core, a detecting mechanism for detecting the thickness of the core, and a marking mechanism for laser marking the core. The handling mechanism is arranged on the workbench, and the transfer mechanism is located beside the handling mechanism; the flipping mechanism, the detecting mechanism and the marking mechanism are distributed in sequence along the transfer direction of the transfer mechanism; the detecting mechanism has a detecting piece and an adjusting device for adjusting the detecting piece, and the detecting piece is connected with the adjusting device.
[0006] As a preferred scheme: the detecting mechanism further includes a vertical driving component and a limiting block. The adjusting device is installed at the output end of the vertical driving component, the limiting block is installed on the adjusting device, and the limiting block can be lowered to be flush with the lower surface of the core.
[0007] As a preferred scheme: the adjusting device includes a spring and a mounting seat. The upper end of the spring is connected to the output end of the vertical driving component, the lower end of the spring is connected to the mounting seat, and the detecting piece is vertically arranged on the mounting seat.
[0008] As a preferred solution: the detection mechanism also includes a pressure plate for pressing the iron core, the pressure plate and the detection member are both arranged on the mounting seat, and the pressure plate is connected to the detection member.
[0009] As a preferred solution: the flipping mechanism includes a discharge seat and a flipping cylinder, and the flipping cylinder faces the discharge seat; a material sensor for detecting whether there is an iron core is arranged on the side of the discharge seat.
[0010] As a preferred solution: the marking mechanism includes a vertical drive assembly and a laser marker, the laser marker is arranged at the output end of the vertical drive assembly, and the laser marker faces the iron core.
[0011] As a preferred solution: the transfer mechanism includes a transfer drive assembly and a transfer slide, and the transfer slide is installed at the output end of the transfer drive assembly.
[0012] As a preferred solution: the vertical drive assembly includes a vertical drive cylinder and a vertical slide, the vertical slide is installed on the shaft end of the vertical drive cylinder, and the adjustment device is installed on the vertical slide.
[0013] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that the transportation, transfer, flipping, detection and marking of the iron core are automatically realized by adopting a conveying mechanism, a loading mechanism, a flipping mechanism, a detection mechanism and a marking mechanism, the detection and marking efficiency is high, and the labor cost is reduced; the detection piece is automatically adjusted by adopting an adjustment device, so that the detection piece is suitable for iron cores of different sizes and specifications, and has a wide range of applications.
[0014] In order to more clearly illustrate the structural features and effects of the present invention, it is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional structural diagram of the iron core loading, marking and testing machine of the utility model;
[0016] Figure 2 It is a three-dimensional structural diagram of the transfer mechanism of the utility model;
[0017] Figure 3 It is a three-dimensional structural diagram of the turning mechanism of the utility model;
[0018] Figure 4 It is a three-dimensional structural diagram of the detection mechanism of the utility model;
[0019] Figure 5 It is a three-dimensional structural schematic diagram of the marking mechanism of the utility model.
[0020] Description of the accompanying drawings:
[0021] In the figure: 10, workbench; 20, handling mechanism; 30, transfer mechanism; 31, transfer drive assembly; 32, transfer slide; 40, flipping mechanism; 41, blanking seat; 42, flipping cylinder; 50, detection mechanism; 51, vertical drive cylinder; 52, vertical slide; 53, limit block; 54, detection piece; 55, pressure plate; 56, spring; 57, mounting seat; 60, marking mechanism; 61, vertical movement drive assembly; 62, laser marker. Specific implementation mode
[0022] As shown in the present utility model Figures 1 to 5 shown, an iron core feeding, marking and detecting machine includes a workbench 10, a handling mechanism 20 for handling iron cores, a transfer mechanism 30 for transferring iron cores, a flipping mechanism 40 for flipping the angle of the iron core, a detection mechanism 50 for detecting the thickness of the iron core, and a marking mechanism 60 for laser marking the iron core. Among them:
[0023] The handling mechanism 20 is arranged on the workbench 10, and the transfer mechanism 30 is located beside the handling mechanism 20; the flipping mechanism 40, the detection mechanism 50 and the marking mechanism 60 are distributed in sequence along the transfer direction of the transfer mechanism 30; the detection mechanism 50 has a detection piece 54 and an adjusting device for adjusting the detection piece 54, and the detection piece 54 is connected to the adjusting device.
[0024] The handling mechanism 20 transports the iron core onto the flipping mechanism 40, and the flipping mechanism 40 flips the angle of the iron core; the handling mechanism 20 transports the iron core on the flipping mechanism 40 onto the transfer mechanism 30, the transfer mechanism 30 transfers the iron core to the side of the detection mechanism 50, and the detection mechanism 50 detects the thickness of the iron core; the transfer mechanism 30 transfers the iron core to the side of the marking mechanism 60, and the marking mechanism 60 laser marks the iron core.
[0025] By adopting the handling mechanism 20, the transfer mechanism 30, the flipping mechanism 40, the detection mechanism 50 and the marking mechanism 60, the handling, transfer, flipping, detection and marking of the iron core are realized automatically, with high detection and marking efficiency and reduced labor costs; by adopting the adjusting device, it is convenient to automatically adjust the detection piece 54, so that the detection piece 54 is applicable to iron cores of different size specifications, and the application range is wide.
[0026] The handling mechanism 20 adopts a manipulator; the transfer mechanism 30 includes a transfer drive assembly 31 and a transfer slide 32, and the transfer slide 32 is installed at the output end of the transfer drive assembly 31.
[0027] The transfer drive assembly 31 includes a transfer drive motor and a transverse lead screw. The transverse lead screw is installed at the shaft end of the transfer drive motor, and the transverse lead screw is rotationally matched with the transfer slide 32.
[0028] The detection mechanism 50 further includes a vertical driving assembly and a limiting block 53. The adjusting device is installed at the output end of the vertical driving assembly, and the limiting block 53 is installed on the adjusting device. The limiting block 53 can be lowered to be flush with the lower surface of the iron core.
[0029] The vertical driving assembly includes a vertical driving cylinder 51 and a vertical sliding seat 52. The vertical sliding seat 52 is installed at the shaft end of the vertical driving cylinder 51, and the adjusting device is installed on the vertical sliding seat 52.
[0030] The adjusting device includes a spring 56 and a mounting seat 57. The upper end of the spring 56 is connected to the output end of the vertical driving assembly, the lower end of the spring 56 is connected to the mounting seat 57, and the detecting member 54 is vertically arranged on the mounting seat 57.
[0031] The detection mechanism 50 further includes a pressing plate 55 for pressing and fixing the iron core. The pressing plate 55 and the detecting member 54 are both arranged on the mounting seat 57, and the pressing plate 55 is connected to the detecting member 54.
[0032] The vertical driving assembly drives the limiting block 53 to descend to the position of the lower surface of the iron core, and the pressing plate 55 presses and fixes the upper surface of the iron core. According to iron cores of different models, the positions of the detecting member 54 and the pressing plate 55 are adjusted through the spring 56 to be applicable to iron cores of different thicknesses. The detecting member 54 is a GT sensor.
[0033] The flipping mechanism 40 includes a feeding seat 41 and a flipping cylinder 42. The flipping cylinder 42 faces the feeding seat 41; a material sensor for detecting whether there is an iron core is arranged beside the feeding seat 41; the material sensor is adopted to prevent idling operation.
[0034] The marking mechanism 60 includes a vertical moving driving assembly 61 and a laser marker 62. The laser marker 62 is arranged at the output end of the vertical moving driving assembly 61, and the laser marker 62 faces the iron core.
[0035] The vertical moving driving assembly 61 includes a vertical moving driving motor, a vertical lead screw, and a vertical sliding seat 52. The vertical lead screw is installed at the shaft end of the vertical moving driving motor, the vertical lead screw is rotationally matched with the vertical sliding seat 52, and the laser marker 62 is installed on the vertical sliding seat 52.
[0036] The usage method and principle of the iron core loading, marking and detecting machine are as follows:
[0037] The handling mechanism transports the iron core to the flipping mechanism, and the flipping mechanism flips the iron core by an angle; the handling mechanism transports the iron core on the flipping mechanism to the transfer mechanism, the transfer mechanism transfers the iron core to the side of the detection mechanism, and the detection mechanism detects the thickness of the iron core; the transfer mechanism transfers the iron core to the side of the marking mechanism, and the marking mechanism laser-marks the iron core.
[0038] The design focus of the present utility model lies in that through the adoption of a handling mechanism, a transfer mechanism, a flipping mechanism, a detection mechanism and a marking mechanism, the handling, transfer, flipping, detection and marking of the iron core are realized automatically, with high detection and marking efficiency and reduced labor costs; through the adoption of an adjustment device, it is convenient to automatically adjust the detection piece, so that the detection piece is applicable to iron cores of different size specifications, and the scope of application is wide.
[0039] The above is only a preferred embodiment of the present utility model, and does not impose any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. A core feeding marking and testing machine, characterized by: It includes a workbench, a transporting mechanism for transporting iron cores, a transferring mechanism for transferring iron cores, a flipping mechanism for adjusting the flipping angle of the iron cores, a detection mechanism for detecting the thickness of the iron cores, and a marking mechanism for laser marking the iron cores. The transporting mechanism is arranged on the workbench, and the transferring mechanism is located beside the transporting mechanism; the flipping mechanism, the detection mechanism and the marking mechanism are distributed in sequence along the transferring direction of the transporting mechanism; the detection mechanism has a detection member and an adjusting device for adjusting the detection member, and the detection member is connected to the adjusting device.
2. The core loading marking and testing machine according to claim 1, characterized in that: The detection mechanism also includes a vertical drive assembly and a limit block. The adjustment device is installed at the output end of the vertical drive assembly, and the limit block is installed on the adjustment device. The limit block can be lowered to be flush with the lower surface of the iron core.
3. The core loading marking and testing machine according to claim 2, characterized in that: The regulating device comprises a spring and a mounting seat, the upper end of the spring is connected to the output end of the vertical driving assembly, the lower end of the spring is connected to the mounting seat, and the detection member is vertically arranged on the mounting seat.
4. The core loading marking and testing machine according to claim 3, characterized in that: The detection mechanism also includes a pressure plate for pressing the iron core. The pressure plate and the detection member are both arranged on the mounting seat, and the pressure plate is connected to the detection member.
5. The core loading marking and testing machine according to claim 1, characterized in that: The overturning mechanism comprises a material discharging seat and an overturning cylinder, wherein the overturning cylinder faces the material discharging seat; a material sensor for detecting whether there is an iron core is arranged on the side of the material discharging seat.
6. The core loading marking and testing machine according to claim 1, characterized in that: The marking mechanism comprises a vertical driving component and a laser marker. The laser marker is arranged at the output end of the vertical driving component and faces the iron core.
7. The core loading marking and testing machine according to claim 1, characterized in that: The transfer mechanism comprises a transfer drive assembly and a transfer slide, and the transfer slide is installed at the output end of the transfer drive assembly.
8. The core loading marking and testing machine according to claim 2, characterized in that: The vertical driving assembly comprises a vertical driving cylinder and a vertical sliding seat. The vertical sliding seat is installed on the shaft end of the vertical driving cylinder, and the adjusting device is installed on the vertical sliding seat.