Automatic feeding equipment for medical needle wings

By designing a medical needle wing automatic loading equipment for injection needle production, the automatic loading of needle wings is achieved using technical means such as vibration discs, feeding mechanisms, robots and chain fixtures, the problem of labor waste and inefficiency caused by manual operation is solved, and the production efficiency is improved.

CN222971409UActive Publication Date: 2025-06-13SUZHOU ZHONGCHUAN TECH CO LTD
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Patent Information

Application Number
CN202421861791.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-13
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In the existing injection needle production, the needle wing loading process mainly relies on manual operation, resulting in waste of labor and inefficiency.

Method used

Design a medical needle wing automatic loading equipment, and use technical means such as vibration discs, material conveying mechanisms, robots and chain fixtures to realize automatic organizing, conveying and plugging of needle wings, and realize full automatic loading.

Benefits of technology

Through automated loading equipment, the efficiency of injection needle production is improved, manual operation is reduced, labor is saved, and higher production efficiency is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides medical needle wing automatic feeding equipment, and relates to the technical field of injection needle production equipment.The medical needle wing automatic feeding equipment comprises a workbench, a chain jig, a vibration disc, a material conveying mechanism, a robot and a control panel, the vibration disc is arranged on the workbench, the vibration disc automatically arranges needle wings and regularly discharges the needle wings through a material conveying groove, and the discharged needle wings enter the material conveying mechanism; and the chain jig moves along the conveying track, the feeding end of the chain jig is arranged on the workbench, the discharging end of the chain jig is located on the side of the assembling equipment, an inserting part is arranged on the surface of the chain jig, the robot sequentially inserts the needle wings at the tail end of the conveying track into the inserting part of the chain jig, the chain jig conveys the needle wings to the assembling equipment, and therefore automatic feeding of the needle wings is achieved. The automatic feeding equipment for the medical needle wings is convenient to operate and high in production efficiency, and the problems that manual operation is conducted, a large amount of labor force is wasted, and efficiency is low are solved.
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Description

Technical Field

[0001] This application relates to the technical field of injection needle production equipment, and particularly to an automatic feeding device for medical needle wings. Background Art

[0002] Common injection needles generally include two parts: a needle wing and a needle tip. The needle tip is the sharp part used to pierce the skin and tissue to achieve liquid medicine injection or body fluid extraction. The needle wing is the structure near the needle tip, which is used to facilitate the operation of medical staff and fix the needle tip.

[0003] During the production of injection needles, the needle wings are inserted onto the production equipment, and then the needle tip and the needle wing are precisely assembled together through an injection needle assembly device. Currently, the relatively common needle wing feeding process mainly relies on manual operation, which wastes a large amount of labor and has low efficiency. Utility Model Content

[0004] The embodiment of this application provides an automatic feeding device for medical needle wings. Through devices such as a vibrating bowl and a robot, the needle wings are automatically sorted and inserted onto the production equipment to achieve full-automatic detection, positioning, feeding, etc. This device is easy to operate and has high production efficiency, solving the problems of manual operation that wastes a large amount of labor and has low efficiency.

[0005] The embodiment of this application provides an automatic feeding device for medical needle wings, including a workbench, a chain fixture, a vibrating bowl, a feeding mechanism, a robot, and a control panel;

[0006] The vibrating bowl is arranged on the workbench. There is a feeding port for placing needle wings above the vibrating bowl. One side of the vibrating bowl has a feeding trough, and the needle wings discharged along the feeding trough are arranged in the same direction;

[0007] The feeding mechanism is arranged on one side of the feeding trough. The feeding mechanism includes a feeding track, and one end of the feeding track is connected to the discharging end of the feeding trough;

[0008] The feeding end of the chain fixture is arranged on the workbench, and the discharging end is located on the side of the assembly equipment. The surface of the chain fixture is provided with a plugging part for fixing the needle wings;

[0009] The robot is arranged on the workbench. The robot is used to sequentially plug the needle wings at the end of the feeding track into the plugging parts of the chain fixture;

[0010] The control panel is electrically connected to the vibrating bowl and the robot respectively.

[0011] The workbench is provided with a clamping station and a plugging station. The vibrating bowl automatically arranges the needle wings. The feeding mechanism conveys the needle wings discharged from the feeding chute of the vibrating bowl to the clamping station. The robot transfers the needle wings in the clamping station to the plugging station and inserts the needle wings into the chain fixture. The chain fixture conveys the needle wings to the assembly equipment, thereby realizing automatic feeding of the needle wings.

[0012] In a feasible implementation manner, the feeding mechanism further includes support columns, and the feeding tracks correspond to the support columns one by one;

[0013] One end of the support column is fixedly arranged on the workbench, and the other end is connected to the outer wall of the feeding track;

[0014] The feeding chute and the plurality of feeding tracks are arranged in a line, and there is a certain gap between the feeding chute and the feeding tracks.

[0015] In a feasible implementation manner, the medical needle wing automatic feeding device further includes a positioning mechanism;

[0016] The positioning mechanism includes a plate body, a camera and a light source arranged on the plate body;

[0017] The light source emits light towards the robot, and the shooting end of the camera faces the robot.

[0018] In a feasible implementation manner, a slide rail is arranged on one side of the plate body, and a first self-locking slider and a second self-locking slider are slidably connected to the slide rail;

[0019] The light source is an annular lighting lamp. There is a circular hole in the middle of the annular lighting lamp. The annular lighting lamp is fixedly arranged on the first self-locking slider; the camera is fixedly arranged on the second self-locking slider, and the camera is used to shoot the robot through the circular hole.

[0020] In a feasible implementation manner, an auxiliary bracket is fixedly arranged on the other side of the plate body, and the auxiliary bracket is fixedly arranged on the workbench.

[0021] In a feasible implementation manner, the medical needle wing automatic feeding device further includes an equipment body and a control electric box;

[0022] The equipment body includes a chassis. The workbench is arranged on the chassis. The control electric box is arranged in the chassis. The control electric box is electrically connected to the vibrating bowl, the robot and the control panel respectively.

[0023] In a feasible implementation manner, the equipment body further includes a transparent protective cover;

[0024] The transparent protective cover is arranged on the chassis. The transparent protective cover covers the workbench. The vibrating bowl, the feeding mechanism and the robot are all located inside the transparent protective cover. The control panel is arranged on the transparent protective cover.

[0025] The transparent protective cover has opposite first and second open ends. The moving mechanism drives the chain fixture to pass through the transparent protective cover from the first open end and the second open end.

[0026] In a feasible implementation manner, the medical needle wing automatic feeding device further includes an early warning system.

[0027] The early warning system includes an indicator light. The indicator light is arranged on the transparent protective cover. The control panel is electrically connected to the indicator light.

[0028] In a feasible implementation manner, the medical needle wing automatic feeding device further includes a feeding hopper.

[0029] The feeding hopper is fixedly arranged on the transparent protective cover. The discharging end of the feeding hopper corresponds to the feeding port of the vibrating bowl.

[0030] In a feasible implementation manner, the device body further includes a shock-absorbing base.

[0031] Four shock-absorbing bases are respectively arranged at the four corners of the chassis.

[0032] In the medical needle wing automatic feeding device provided by the embodiment of the present application, the vibrating bowl is arranged on the workbench. The vibrating bowl automatically sorts the needle wings and discharges them regularly through the feeding trough. The discharged needle wings enter the feeding mechanism and move along the feeding track. The feeding end of the chain fixture is arranged on the workbench, and the discharging end is located on the side of the assembly device. The surface of the chain fixture is provided with a plugging part. The robot sequentially plugs the needle wings at the end of the feeding track into the plugging parts of the chain fixture. The chain fixture transports the needle wings to the assembly device, thereby realizing automatic feeding of the needle wings. The medical needle wing automatic feeding device provided by the present application is convenient to operate and has high production efficiency, solving the problems of manual operation, wasting a large amount of labor force and low efficiency. Description of the Drawings

[0033] Figure 1 is a schematic structural diagram of the medical needle wing automatic feeding device provided by the present application;

[0034] Figure 2 is a schematic structural diagram inside the device body;

[0035] Figure 3 is a schematic structural diagram of the fixture;

[0036] Figure 4It is a schematic diagram of a needle wing plugging chain fixture;

[0037] Figure 5 It is a schematic structural diagram of a feeding mechanism;

[0038] Figure 6 It is a schematic structural diagram of a positioning mechanism.

[0039] Explanation of reference numerals:

[0040] 10 - Workbench; 20 - Vibration bowl; 30 - Feeding mechanism; 40 - Robot; 50 - Control panel; 60 - Positioning mechanism; 70 - Equipment body; 80 - Chain fixture; 90 - Feeding hopper;

[0041] 21 - Feeding trough; 22 - Feeding port; 31 - Feeding track; 32 - Support column; 61 - Plate body; 62 - Camera; 63 - Light source; 64 - Slide rail; 65 - First self-locking slider; 66 - Second self-locking slider; 67 - Auxiliary bracket; 71 - Chassis; 72 - Transparent protective cover; 73 - Shock-absorbing base. Detailed implementation manners

[0042] In order to enable those skilled in the art to better understand the technical solutions in this application, the following will clearly and completely describe the technical solutions in the embodiments of this application with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.

[0043] An injection needle is a medical device used to inject drugs, liquids, etc. into the body. In the medical field, injection needles have a wide range of applications, such as vaccination, infusion, and injecting drugs to treat diseases. An injection needle usually consists of a needle tip and a needle wing. The needle tip is the sharp part used to pierce the skin and tissue to achieve drug injection or body fluid extraction. The needle wing is a structure near the needle tip, which is used to facilitate the operation of medical staff and fix the needle tip. When producing an injection needle, the needle wing is inserted on the production equipment, and then the needle tip is precisely assembled with the needle wing through an injection needle assembly device, and other components may be added, such as a needle cap, a syringe piston, etc. Currently, the relatively common needle wing feeding process mainly relies on manual operation. Since the needle wing is a silicone product and is relatively soft after molding and prone to deformation, it is difficult for workers to manually insert the needle wing into the production equipment, wasting a large amount of labor and having low efficiency.

[0044] The medical needle wing automatic feeding device provided by this application automatically sorts the needle wings through a vibrating disk. The feeding mechanism transports the needle wings discharged from the feeding trough of the vibrating disk to the clamping station. The robot transfers the needle wings in the clamping station to the insertion station and inserts the needle wings into the chain fixture. The chain fixture transports the needle wings to the assembly device, and the assembly device precisely assembles the needle head and the needle wing together, thereby realizing automatic feeding of the needle wings. This device is convenient to operate and has high production efficiency, solving the problems of manual operation, wasting a large amount of labor, and low efficiency.

[0045] The following will describe in detail the specific structure of the medical needle wing automatic feeding device provided by this application with reference to the accompanying drawings.

[0046] Refer to Figures 1 - 6 As shown in the figure, an embodiment of this application provides a medical needle wing automatic feeding device, including a workbench 10, a chain fixture 80, a vibrating disk 20, a feeding mechanism 30, a robot 40, and a control panel 50;

[0047] The workbench 10 is a flat operation platform. The vibrating disk 20 is arranged on the workbench 10. There is a feeding port 22 for placing needle wings above the vibrating disk 20. A feeding trough 21 is arranged on one side of the vibrating disk 20. The vibrating disk 20 is used to arrange the needle wings and discharge the arranged needle wings from the feeding trough 21. The needle wings discharged from the feeding trough 21 are arranged in the same direction. The vibrating disk 20 adopts a flat track so that the products will not be squeezed and stuck between each other. The vibrating disk 20 can be a vibrating disk of the PEF-150iL production machine;

[0048] The feeding mechanism 30 is arranged on the workbench 10, on one side of the feeding trough 21. The feeding mechanism 30 includes a feeding track 31, and one end of the feeding track 31 corresponds to the discharging end of the feeding trough 21;

[0049] As Figure 3 and Figure 4 shown, Figure 4 In the figure, A is the needle wing. The chain fixture 80 is composed of multiple fixtures connected in turn by rotation. The upper surface of the fixture is provided with an insertion part for fixing the needle wing. The needle wing is inserted into the chain fixture 80. The feeding end of the chain fixture 80 is arranged at the upper part of the workbench 10, and the discharging end is located on the side of the assembly device. The chain fixture 80 is used to transport the needle wings to the assembly device, and the assembly device assembles the needle wings and the needle heads;

[0050] The robot 40 is arranged on the workbench 10. The robot 40 can be a Yamaha robot, etc. The robot 40 is used to insert the needle wings at the end of the feeding track 31 into the insertion parts of the chain fixture 80 in turn. The control panel 50 is electrically connected to the vibrating disk 20 and the robot 40 respectively. The control panel 50 is a conventional control system, and the vibrating disk 20 and the robot 40 are controlled to work through the control panel 50.

[0051] A medical needle wing automatic feeding device provided by an embodiment of the present application. The vibrating disk 20 is arranged on the workbench 10. The vibrating disk 20 automatically arranges the needle wings and discharges them regularly through the feeding chute 21. The discharged needle wings enter the feeding mechanism 30 and move along the feeding track 31. The feeding end of the chain fixture 80 is arranged on the workbench 10, and the discharging end is located on the side of the assembly device. The surface of the chain fixture 80 is provided with a plug-in part. The robot 40 sequentially plugs the needle wings at the end of the feeding track 31 into the plug-in part of the chain fixture 80. The chain fixture 80 transports the needle wings to the assembly device, thereby realizing automatic feeding of the needle wings. The medical needle wing automatic feeding device provided by the present application is convenient to operate and has high production efficiency, solving the problems of manual operation, wasting a large amount of labor force and low efficiency.

[0052] Refer to Figure 5 As shown, in some embodiments, the feeding mechanism 30 further includes support columns 32, and the feeding track 31 corresponds to the support columns 32 one by one;

[0053] The support columns 32 can be metal columns. The bottom ends of the support columns 32 are fixedly arranged on the workbench 10, and the top ends of the support columns 32 are connected to the bottom outer wall of the feeding track 31;

[0054] The feeding chute 21 and multiple feeding tracks 31 are arranged in a line, and there is a certain gap between the feeding chute 21 and the feeding track 31. Through the gap setting, the feeding track 31 is not directly connected to the feeding chute 21, blocking vibration transmission;

[0055] The gap width can be 1 mm. The needle wings will not fall into the gap. The needle wings in the front part of the feeding chute 21 enter the feeding track 31 through the gap under the pushing action of the needle wings in the rear part and continue to move along the feeding track 31 until they reach the clamping station.

[0056] Refer to Figure 2 and Figure 6 As shown, in some embodiments, the medical needle wing automatic feeding device further includes a positioning mechanism 60, and the positioning mechanism 60 is a camera vision positioning mechanism;

[0057] The positioning mechanism 60 includes a plate body 61 and a camera 62 and a light source 63 arranged on the plate body 61;

[0058] The light source 63 emits light towards the robot 40. The camera 62 can be a Cognex industrial camera. The shooting end of the camera 62 faces the robot 40 to monitor the position of the moving end of the robot 40.

[0059] In some embodiments, a slide rail 64 is arranged on one side of the plate body 61. The slide rail 64 is arranged vertically, and a first self-locking slider 65 and a second self-locking slider 66 are slidably connected to the slide rail 64;

[0060] The light source 63 is a ring-shaped lighting lamp. The ring-shaped lighting lamps are arranged in parallel. The middle part of the ring-shaped lighting lamp has a round hole, and the ring-shaped lighting lamp is fixed on the first self-locking slider 65;

[0061] The camera 62 is fixed on the second self-locking slider 66. The camera 62 is used to take pictures of the robot 40 through the round hole.

[0062] In some embodiments, an auxiliary bracket 67 is fixedly arranged on the other side of the plate body 61. The auxiliary bracket 67 can be a metal triangle. The vertical surface of the side of the auxiliary bracket 67 is fixedly connected to the side wall of the plate body 61. The bottom surface of the auxiliary bracket 67 is fixedly arranged on the workbench 10, so as to stably fix the auxiliary bracket 67.

[0063] Refer to Figure 1 and Figure 2 As shown in

[0064] In some embodiments, the medical needle wing automatic feeding device further includes a device body 70 and a control electric box;

[0065] The device body 70 includes a chassis 71. The chassis 71 can be composed of a rectangular metal skeleton. The workbench 10 is arranged on the top of the chassis 71. The control electric box is arranged in the chassis 71. The control electric box is electrically connected to the vibrating disk 20, the robot 40 and the control panel 50 respectively.

[0066] In some embodiments, the device body 70 further includes a transparent protective cover 72. The transparent protective cover 72 is composed of a skeleton and a glass window;

[0067] The transparent protective cover 72 is arranged on the chassis 71. The transparent protective cover 72 covers the workbench 10. The vibrating disk 20, the feeding mechanism 30 and the robot 40 are all located inside the transparent protective cover 72, so as to improve the protection effect of the device. The control panel 50 is arranged on the transparent protective cover 72. The control panel 50 includes a liquid crystal touch screen. The liquid crystal touch screen is arranged at the front of the transparent protective cover 72. This display screen provides help for the operator during the production process and when the specifications are changed;

[0068] The transparent protective cover 72 has opposite first open end and second open end. The first open end and the second open end are the left and right ends of the transparent protective cover 72. The moving mechanism drives the chain fixture to pass through the transparent protective cover 72 from the first open end and the second open end, so as to facilitate inserting the needle wing onto the fixture.

[0069] In some embodiments, the medical needle wing automatic feeding device further includes an early warning system;

[0070] Refer to Figure 2As shown, in some embodiments, the medical needle wing automatic feeding device further includes a feeding hopper 90;

[0071] The feeding hopper 90 is fixedly arranged on the transparent protective cover 72, and the discharging end of the feeding hopper 90 corresponds to the feeding port 22 of the vibrating disk 20, so as to facilitate adding needle wings into the vibrating disk 20.

[0072] Refer to Figure 1 As shown, in some embodiments, the device body 70 further includes a shock-absorbing base 73;

[0073] Four shock-absorbing bases 73 are respectively arranged at the four corners of the chassis 71, so as to improve the stability of the device.

[0074] As recorded by the above technical features, the working principle of the medical needle wing automatic feeding device provided by this application in the actual application scenario is as follows:

[0075] When using this medical needle wing automatic feeding device, an appropriate amount of needle wings are added into the vibrating disk 20 through the feeding hopper 90. The vibrating disk 20 works and vibrates to automatically sort the needle wings. A plurality of needle wings arranged regularly are discharged from the vibrating disk 20 through the feeding groove 21, enter the feeding mechanism 30, and move along the feeding track 31 to reach the clamping station;

[0076] The chain fixture 80 is driven by an external power mechanism to move. The chain fixture 80 circulates between the plugging station of the workbench 10 and the assembly device; the robot 40 works, clamps several needle wings at the clamping station, transfers them to the plugging station, and inserts them into the slots of the chain fixture 80. The robot 40 repeats this work;

[0077] The chain fixture 80 transports the needle wings to the assembly device, thus realizing automatic feeding of the needle wings. The medical needle wing automatic feeding device provided by this application is convenient to operate and has high production efficiency, solving the problems of manual operation, wasting a large amount of labor force and low efficiency.

[0078] It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of this application on the basis of several embodiments provided by this application to obtain other embodiments, and these embodiments do not exceed the protection scope of this application.

[0079] The above specific implementation manners further elaborate the purpose, technical solutions and beneficial effects of the embodiments of this application. It should be understood that the above are only the specific implementation manners of the embodiments of this application, and are not used to limit the protection scope of the embodiments of this application. Any modifications, equivalent replacements, improvements, etc. made on the basis of the technical solutions of the embodiments of this application shall be included in the protection scope of the embodiments of this application.

Claims

1. A medical needle wing automatic feeding device, characterized in that: include; Workbench (10); A vibration plate (20) is arranged on a workbench (10), wherein a feed port (22) for inserting needle wings is provided above the vibration plate (20), and a feed trough (21) is provided on one side of the vibration plate (20), and the needle wings discharged along the feed trough (21) are arranged in the same direction; A feeding mechanism (30) is arranged on one side of the feeding trough (21); the feeding mechanism (30) comprises a feeding track (31), one end of the feeding track (31) is connected to the discharge end of the feeding trough (21); A chain jig (80) with a feeding end arranged on a workbench (10) and a discharging end located on the side of the assembly equipment, wherein a plug-in portion for fixing a needle wing is provided on a surface of the chain jig (80); A robot (40) disposed on a workbench (10), the robot (40) being used to sequentially insert the needle wings at the end of the feed track (31) into the inserting portion of the chain jig (80); A control panel (50) is electrically connected to the vibration plate (20) and the robot (40) respectively.

2. The automatic feeding device for medical needle wings according to claim 1 is characterized in that: The feeding mechanism (30) further comprises a support column (32), and the feeding track (31) and the support column (32) correspond one to one; One end of the support column (32) is fixed on the workbench (10), and the other end is connected to the outer wall of the feed track (31); the feed trough (21) and the plurality of feed tracks (31) are arranged in a line, and a certain gap is provided between the feed trough (21) and the feed track (31).

3. The automatic feeding device for medical needle wings according to claim 1 is characterized in that: The medical needle wing automatic loading device further comprises a positioning mechanism (60); The positioning mechanism (60) comprises a plate body (61) and a camera (62) and a light source (63) arranged on the plate body (61); The light emitting direction of the light source (63) is toward the robot (40), and the shooting end of the camera (62) is toward the robot (40).

4. The automatic feeding device for medical needle wings according to claim 3 is characterized in that: A slide rail (64) is provided on one side of the plate body (61), and a first self-locking slider (65) and a second self-locking slider (66) are slidably connected to the slide rail (64); The light source (63) is a ring-shaped lighting lamp, the middle part of which has a circular hole, and the ring-shaped lighting lamp is fixedly mounted on the first self-locking slider (65); the camera (62) is fixedly mounted on the second self-locking slider (66), and the camera (62) is used to photograph the robot (40) through the circular hole.

5. The automatic feeding device for medical needle wings according to claim 4 is characterized in that: An auxiliary bracket (67) is fixedly arranged on the other side of the plate body (61), and the auxiliary bracket (67) is fixedly arranged on the workbench (10).

6. The automatic feeding device for medical needle wings according to claim 1, characterized in that: The medical needle wing automatic feeding device also includes a device body (70) and a control electrical box; The equipment body (70) comprises a chassis (71), the workbench (10) is arranged on the chassis (71), the control electric box is arranged in the chassis (71), and the control electric box is electrically connected to the vibration plate (20), the robot (40) and the control panel (50) respectively.

7. The automatic feeding device for medical needle wings according to claim 6, characterized in that: The device body (70) further includes a transparent protective cover (72); The transparent protective cover (72) is arranged on the chassis (71), the transparent protective cover (72) covers the workbench (10), the vibration plate (20), the feeding mechanism (30) and the robot (40) are all located in the transparent protective cover (72), and the control panel (50) is arranged on the transparent protective cover (72); The transparent protective cover (72) has a first open end and a second open end opposite to each other, and the movement mechanism drives the chain jig to pass through the transparent protective cover (72) from the first open end and the second open end.

8. The automatic feeding device for medical needle wings according to claim 7 is characterized in that: The medical needle wing automatic feeding device also includes an early warning system; The early warning system comprises an indicator light, which is arranged on the transparent protective cover (72), and the control panel (50) is electrically connected to the indicator light.

9. The automatic feeding device for medical needle wings according to claim 7, characterized in that: The medical needle wing automatic loading device also includes a loading hopper (90); The upper hopper (90) is fixedly mounted on the transparent protective cover (72), and a discharge end of the upper hopper (90) corresponds to the feed port (22) of the vibration plate (20).

10. The automatic feeding device for medical needle wings according to claim 6, characterized in that: The device body (70) further includes a shock-absorbing base (73); The four shock-absorbing bases (73) are respectively arranged at the four corners of the chassis (71).