Automatic continuous shearing and packaging equipment for aluminum-based intermediate alloy coiled material

Abstract

The utility model relates to the technical field of alloy wire production equipment, and discloses aluminum-based intermediate alloy coiled material continuous shearing and packaging automation equipment which comprises a conveying mechanism, a straightening mechanism, a shearing mechanism, a conveying mechanism, a weighing mechanism and a packaging mechanism. The conveying mechanism, the straightening mechanism, the shearing mechanism, the conveying mechanism, the weighing mechanism and the packaging mechanism are sequentially arranged from front to back, and the conveying mechanism, the straightening mechanism, the shearing mechanism and the conveying mechanism are connected with alloy coiled materials. According to the automatic continuous shearing and packaging equipment for the aluminum-based intermediate alloy coiled material, by arranging the conveying mechanism, the straightening mechanism, the shearing mechanism, the conveying mechanism, the weighing mechanism and the packaging mechanism, the aluminum-based intermediate alloy coiled material can be automatically machined and packaged according to requirements, the alloy surface quality is improved, meanwhile, the automatic production level of a factory can be greatly improved, and the production efficiency is improved. The production efficiency of the alloy coiled material is improved, and the production cost is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of alloy wire production equipment, in particular to an automatic equipment for continuously shearing and packaging aluminum-based master alloy coils. Background Technique

[0002] With the increasing improvement of technology in the metal products industry and the increasing market demand, modern metal products enterprises pay more and more attention to production efficiency and product quality.

[0003] However, the following problems still exist in the actual use process:

[0004] In the field of alloy wire processing, the alloy coils after casting, forming and extrusion are often cut manually, resulting in low production efficiency, low automation degree, and the need to operate according to different customer requirements, and continuous production cannot be carried out. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides an automatic equipment for continuously shearing and packaging aluminum-based master alloy coils, which has the advantages of being able to improve its continuous production ability through an automatic method and improving the quality of the alloy at the same time, and solves the problems raised in the background technique.

[0006] The utility model provides the following technical scheme: an automatic equipment for continuously shearing and packaging aluminum-based master alloy coils, including a conveying mechanism, a straightening mechanism, a shearing mechanism, a conveying mechanism, a weighing mechanism and a packaging mechanism. The conveying mechanism, the straightening mechanism, the shearing mechanism, the conveying mechanism, the weighing mechanism and the packaging mechanism are arranged in sequence in the front-back order. The conveying mechanism, the straightening mechanism, the shearing mechanism and the conveying mechanism are connected with alloy coils.

[0007] Preferably, the conveying mechanism includes a guide wheel, a chassis and a support structure. The chassis is arranged on the support device, and the upper surface of the chassis is connected with a guide wheel.

[0008] Preferably, the straightening mechanism includes pinch rolls and adjustment knobs. A plurality of groups of pinch rolls are provided, and the plurality of groups of pinch rolls are arranged in pairs. The pinch rolls are provided with adjustment knobs.

[0009] Preferably, the shearing mechanism includes a controller, a driving motor, a cutter and a threaded rod. The controller is connected with the threaded rod. The output shaft of the driving motor is connected with the cutter. The threaded rod is in threaded connection with the driving motor.

[0010] Preferably, the cutter is made of high-speed steel or cemented carbide.

[0011] Preferably, the conveying mechanism includes conveying wheels, and a plurality of groups of conveying wheels are provided.

[0012] Preferably, the weighing mechanism includes a chassis, a controller, and a support structure. A controller is arranged inside the support mechanism, and a chassis is arranged on the upper surface of the support structure.

[0013] Preferably, the packaging mechanism includes a conveyor belt, a bracket, a driving wheel, a packaging wheel, and a storage table. The conveyor belt is arranged on the support structure. One end of the bracket is fixedly connected to the conveyor belt. Driving wheels are distributed and connected to the outer surface of the bracket. The driving wheels are connected to the packaging wheels. The storage table is arranged on one side of the packaging wheels.

[0014] Compared with the prior art, the present utility model has the following beneficial effects:

[0015] This kind of automatic equipment for continuous shearing and packaging of aluminum-based master alloy coils can automatically process and package aluminum-based master alloy coils according to requirements through the setting of a conveying mechanism, a straightening mechanism, a shearing mechanism, a conveying mechanism, a weighing mechanism, and a packaging mechanism, improve the surface quality of the alloy, and at the same time greatly improve the automatic production level of the factory, improve the production efficiency of the alloy coils, and save production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the overall device of the present utility model;

[0017] Figure 2 is a schematic structural diagram of the packaging mechanism of the present utility model.

[0018] In the figure: 1. Conveying mechanism; 11. Guide wheel; 12. Chassis; 13. Aluminum-based master alloy coil; 2. Straightening mechanism; 21. Adjusting knob; 22. Pinch roll; 3. Shearing mechanism; 31. Controller; 32. Driving motor; 33. Tool; 34. Threaded rod; 4. Conveying mechanism; 41. Conveying wheel; 5. Weighing mechanism; 51. Chassis; 52. Controller; 6. Packaging mechanism; 61. Conveyor belt; 62. Bracket; 63. Driving wheel; 64. Packaging wheel; 65. Storage table. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figure 1, An automatic equipment for continuous shearing and packaging of aluminum-based master alloy coils, including a conveying mechanism 1, a straightening mechanism 2, a shearing mechanism 3, a conveying mechanism 4, a weighing mechanism 5 and a packaging mechanism 6. The conveying mechanism 1, the straightening mechanism 2, the shearing mechanism 3, the conveying mechanism 4, the weighing mechanism 5 and the packaging mechanism 6 are arranged in sequence from front to back. The conveying mechanism 1, the straightening mechanism 2, the shearing mechanism 3 and the conveying mechanism 4 are connected with the alloy coil 13.

[0021] Please refer to Figure 1 , The conveying mechanism 1 includes a guide wheel 11, a chassis 12 and a support structure. The support device is provided with the chassis 12, and the upper surface of the chassis 12 is connected with the guide wheel 11. The conveying mechanism 1 realizes the storage of the aluminum-based master alloy coil 13 through the set support structure and the chassis 12, and realizes the orderly output of the alloy coil 13 through the guide wheel 11, reducing the friction generated by the contact between the coil and other mechanisms, preventing deformation and affecting the surface quality.

[0022] Please refer to Figure 1 , The straightening mechanism 2 includes pinch rolls 22 and adjustment knobs 21. Multiple groups of pinch rolls 22 are provided, and multiple groups of pinch rolls 22 are arranged in pairs. The pinch rolls 22 are provided with adjustment knobs 21, and the adjustment knobs 21 adjust the position of the pinch rolls 22, which can automatically shape the aluminum-based master alloy coil 13 and reduce the burrs on the surface of the alloy.

[0023] Please refer to Figure 1 , The shearing mechanism 3 includes a controller 31, a driving motor 32, a cutter 33 and a threaded rod 34. The controller 31 is connected with the threaded rod 34, the output shaft of the driving motor 32 is connected with the cutter 33, the threaded rod 34 is threadedly connected with the driving motor 32, the cutter 33 is made of high-speed steel or cemented carbide, the threaded rod 34 is connected with the driving motor 32 to realize the lateral movement of the driving motor 32, and the controller 31 is connected with the driving motor 32, the cutter 33 and the sensor. The controller 31 uses a PLC or a microcontroller as the core to realize the control of parameters such as cutting length and speed.

[0024] Please refer to Figure 1 , The conveying mechanism 4 includes conveying wheels 41, and multiple groups of conveying wheels 41 are provided.

[0025] Please refer to Figure 1 , The weighing mechanism 5 includes a chassis 51, a controller 52 and a support structure. The controller 52 is arranged inside the support mechanism, the upper surface of the support structure is provided with the chassis 51, and a weight sensor is arranged under the chassis 51 and connected with the controller 52.

[0026] Please refer to Figure 1 and Figure 2, the packaging mechanism 6 includes a conveyor belt 61, a bracket 62, a driving wheel 63, a packaging wheel 64 and a storage table 65. The conveyor belt 61 is arranged on the support structure. One end of the bracket 62 is fixedly connected to the conveyor belt 61. The driving wheels 63 are distributed and connected to the outer surface of the bracket 62. The driving wheel 63 is connected to the packaging wheel 64. The storage table 65 is arranged on one side of the packaging wheel 64. Four driving wheels 63 are evenly distributed on the bracket 62. The packaging wheel 64 is driven by the driving wheel 63. A tie or film is arranged inside the packaging wheel 64. The storage table 65 is used to temporarily store the packaged alloy bars.

[0027] Working principle: When in use, first, the alloy coil 13 is wound around the guide wheel 11 of the conveying mechanism 1. At the same time, one end of the alloy coil 13 passes through the pinch rollers 22 of the straightening mechanism 2. At this time, the position of the pinch rollers 22 is adjusted by the adjustment knob 21 on the straightening mechanism 2 so that the pinch rollers 22 clamp the alloy coil 13. One end of the alloy coil 13 enters the shearing mechanism 3. At this time, the controller 31 on the shearing mechanism 3 drives the threaded rod 34 to rotate, adjusts the position of the driving motor 32 on the threaded rod 34, and drives the cutter 33 to cut the alloy coil 13 through the driving motor 32. The cut alloy coil 13 falls onto the conveying wheel 41 arranged inside the conveying mechanism 4 and is conveyed to the chassis 51 arranged at the weighing mechanism 5 through the conveying wheel 41. Weighing is carried out through the weight sensor at the bottom of the chassis 51. After weighing is completed, it is conveyed through the conveyor belt 61 on the packaging mechanism 6, and then the packaging wheel 64 is driven by the driving wheel 63. A tie or film is arranged inside the packaging wheel 64 to package the cut alloy coil 13. After packaging is completed, it is stored by the storage table 65.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated equipment for continuous shearing and packaging of aluminum-based master alloy coils, characterized in that: The invention comprises a conveying mechanism (1), a straightening mechanism (2), a shearing mechanism (3), a transmission mechanism (4), a weighing mechanism (5) and a packaging mechanism (6), wherein the conveying mechanism (1), the straightening mechanism (2), the shearing mechanism (3), the transmission mechanism (4), the weighing mechanism (5) and the packaging mechanism (6) are arranged in a front-to-back order, and the conveying mechanism (1), the straightening mechanism (2), the shearing mechanism (3) and the transmission mechanism (4) are connected to an alloy coil (13).

2. The aluminum-based master alloy coil continuous shearing and packaging automated equipment according to claim 1, characterized in that: The conveying mechanism (1) comprises a guide wheel (11), a chassis (12) and a supporting structure; the chassis (12) is arranged on the supporting device, and the upper surface of the chassis (12) is connected to the guide wheel (11).

3. The aluminum-based master alloy coil continuous shearing and packaging automated equipment according to claim 2, characterized in that: The straightening mechanism (2) comprises a pinch roller (22) and an adjusting knob (21); the pinch roller (22) is provided in multiple groups, and the multiple groups of pinch rollers (22) are arranged in pairs; the pinch roller (22) is provided with an adjusting knob (21).

4. The aluminum-based master alloy coil continuous shearing and packaging automated equipment according to claim 1, characterized in that: The shearing mechanism (3) comprises a controller (31), a drive motor (32), a cutter (33) and a threaded rod (34); the controller (31) is connected to the threaded rod (34); the output shaft of the drive motor (32) is connected to the cutter (33); and the threaded rod (34) is threadedly connected to the drive motor (32).

5. The aluminum-based master alloy coil continuous shearing and packaging automated equipment according to claim 4, characterized in that: The cutter (33) is made of high speed steel or hard alloy.

6. The aluminum-based master alloy coil continuous shearing and packaging automated equipment according to claim 1, characterized in that: The conveying mechanism (4) comprises a conveying wheel (41), and the conveying wheel (41) is provided in multiple groups.

7. The aluminum-based master alloy coil continuous shearing and packaging automated equipment according to claim 1, characterized in that: The weighing mechanism (5) comprises a chassis (51), a controller (52) and a supporting structure; the controller (52) is arranged inside the supporting structure, and the chassis (51) is arranged on the upper surface of the supporting structure.

8. The aluminum-based master alloy coil continuous shearing and packaging automated equipment according to claim 1, characterized in that: The packaging mechanism (6) comprises a conveyor belt (61), a bracket (62), a driving wheel (63), a packaging wheel (64) and a storage platform (65); the conveyor belt (61) is arranged on a supporting structure; one end of the bracket (62) is fixedly connected to the conveyor belt (61); the outer surface of the bracket (62) is distributedly connected to the driving wheel (63); the driving wheel (63) is connected to the packaging wheel (64); and the storage platform (65) is arranged on one side of the packaging wheel (64).

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