Rack rail base milling machine tool
By designing the gear rail seat milling machine tooling, using the combination of pressure plate, tooling body and pad plate, the problem of height inconsistent gear rail seat processing on the milling machine is solved, horizontal processing of the top surface of the gear rail seat is achieved, and processing costs are reduced.
Patent Information
- Application Number
- CN202421941270.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-12
AI Technical Summary
When the gear rail seat is processed on the milling machine, due to the inconsistent height of the front and rear plates, the top surface cannot be maintained, which makes it impossible to process on an ordinary milling machine, which increases the processing cost.
A gear rail seat milling machine tool set is designed, including a press plate, a tooling body and a pad. Through the cooperation of the tooling body and a press plate, the horizontal positioning and fixing of the gear rail seat is achieved by using compression screws and nuts to ensure that the top surface remains horizontal.
Through this tooling, the gear rail seat can achieve horizontal processing of the top surface on an ordinary milling machine, reducing processing costs and improving processing efficiency.
Smart Images

Figure CN222971565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing tooling, in particular to a milling machine tooling for a tooth rail seat. Background Art
[0002] The tooth rail seat is a commonly used part on a scraper conveyor. When in use, the tooth rail seat is welded to the side of the middle trough, and a tooth rail is placed on the tooth rail seat. As Figure 8 shown, the top surface B of the tooth rail seat needs to be milled on a milling machine. However, the heights of the front plate ( Figure 8 the lower left part in Figure 8 the figure) and the rear plate ( the lower right part in
[0003] the figure) of the tooth rail seat are inconsistent. Therefore, it is impossible to place the top surface B horizontally on the milling machine workbench, resulting in the tooth rail seat can only be milled on high-end equipment such as a machining center and cannot be processed by an ordinary milling machine, thus increasing the processing cost of the tooth rail seat.
[0004] The utility model aims at the deficiencies of the prior art and provides a milling machine tooling for a tooth rail seat.
[0005] The milling machine tooling for a tooth rail seat provided by the utility model includes a pressing plate and a tooling body fixed on a milling machine workbench. The tooth rail seat is placed on the milling machine workbench and located between the tooling body and the pressing plate. A pressing screw rod horizontally passing through the tooth rail seat and the pressing plate is fixedly connected to the tooling body. A nut for pressing the pressing plate against the side surface of the tooth rail seat is installed on the pressing screw rod. A cushion plate is placed between the front plate of the tooth rail seat and the milling machine workbench.
[0006] As an optimization, the length of the cushion plate is equal to the distance from the rear plate of the tooth rail seat to the tooling body. In this scheme, both ends of the cushion plate respectively abut against the rear plate of the tooth rail seat and the tooling body, thereby further ensuring the accuracy of the fixed position of the tooth rail seat.
[0007] As an optimization, the tooling body includes a tooling bottom plate and a tooling vertical plate fixedly connected to one end of the tooling bottom plate. The tooth rail seat is arranged on the side of the tooling vertical plate away from the tooling bottom plate. In this scheme, the tooling bottom plate is fixed on the milling machine workbench, and the tooth rail seat is fixed on the side surface of the tooling vertical plate.
[0008] As an optimization, a tool setting block is fixedly connected to the upper end of the tooling vertical plate. During processing, the milling cutter is based on the tool setting block, so that the processing dimensions of the tooth rail seat can be guaranteed.
[0009] As an optimization, the tool setting block is fixedly connected to the tooling vertical plate through bolts, facilitating the replacement of the tool setting block to adapt to tooth rail seats of different sizes.
[0010] As an optimization, a rib plate is fixedly connected between the tooling vertical plate and the tooling bottom plate. The rib plate in this solution improves the connection strength between the tooling vertical plate and the tooling bottom plate and enhances the anti-deformation ability.
[0011] As an optimization, the pressing screw rod is fixedly connected to the tooling vertical plate through two nuts, enabling the pressing screw rod to be detachable.
[0012] As an optimization, a screw rod through hole for the pressing screw rod to pass through is formed on the pressing plate, and the screw rod through hole extends downward through the pressing plate. During use, without removing the nut for pressing the pressing plate, the pressing plate can be placed downward on the pressing screw rod.
[0013] The beneficial effects of the present utility model are as follows: A tooth rail seat milling machine tooling of the present utility model realizes the fixation and positioning of the tooth rail seat through this tooling, thereby enabling the fixation of the horizontal state of the top surface of the tooth rail seat, and thus enabling the machining of the top surface of the tooth rail seat through an ordinary milling machine, reducing the machining cost and improving the machining efficiency. Description of the Drawings
[0014] Figure 1 is the front view of the present utility model;
[0015] Figure 2 is the present utility model Figure 1 sectional view taken along line A - A in;
[0016] Figure 3 is the front view of the tooling body of the present utility model;
[0017] Figure 4 is the top view of the tooling body of the present utility model;
[0018] Figure 5 is the side sectional view of the tooling body of the present utility model;
[0019] Figure 6 is the top view of the tool setting block of the present utility model;
[0020] Figure 7 is the structural schematic diagram of the pressing plate of the present utility model;
[0021] Figure 8 is the sectional view of the tooth rail seat of the present utility model;
[0022] As shown in the figure:
[0023] 1. Tooling body, 11. Tooling bottom plate, 12. Tooling vertical plate, 13. Rib plate, 14. Screw mounting hole, 15. Tool setting block mounting threaded hole, 2. Compression screw, 3. Pressure plate, 31. Screw through hole, 4. Cushion plate, 5. Tooth rail seat, 6. Tool setting block, 7. Milling machine workbench, 8. Milling machine cutter head. Detailed implementation manners
[0024] To clearly illustrate the technical features of this solution, the following will elaborate on this solution through specific implementation manners.
[0025] As Figures 1 - 8 shown, a tooth rail seat milling machine tooling of the present utility model includes a pressure plate 3 and a tooling body 1 fixed on a milling machine workbench 7. The pressure plate 3 is located on one side of the tooling body 1. The tooth rail seat 5 is placed on the milling machine workbench 7 and is located between the tooling body 1 and the pressure plate 3.
[0026] The tooling body 1 includes a tooling bottom plate 11 and a tooling vertical plate 12 fixedly connected to one end of the tooling bottom plate 11. The tooling vertical plate 12 and the tooling bottom plate 11 form an L-shaped structure. The tooling vertical plate 12 and the tooling bottom plate 11 are perpendicular to each other, keeping the tooling vertical plate 12 in a vertical state. The tooth rail seat 5 is arranged on the side of the tooling vertical plate 12 away from the tooling bottom plate 11, so that the tooth rail seat 5 can be attached to the vertical surface of the tooling vertical plate 12. When the tooth rail seat 5 is placed, the top surface B of the tooth rail seat faces upward, the lower end of the rear plate of the tooth rail seat is placed on the milling machine workbench 7, and the side surface of the rail seat is attached to the tooling vertical plate 12.
[0027] A rib plate 13 is fixedly connected between the tooling vertical plate 12 and the tooling bottom plate 11. The rib plate 13 is a triangular plate. One right-angled side is welded to the tooling bottom plate 11, and the other right-angled side is welded to the tooling vertical plate 12. In this embodiment, two rib plates 13 are provided in total, thus playing a good role in strengthening the connection between the tooling vertical plate 12 and the tooling bottom plate 11.
[0028] The tooling body 1 is fixedly connected with compression screws 2 that horizontally pass through the tooth rail seat 5 and the pressure plate 3. There are two compression screws 2 and they are located in the same horizontal plane. Two screw mounting holes 14 are opened on the tooling vertical plate 12. The two compression screws 2 respectively pass through the two screw mounting holes 14. As Figure 2 shown, the compression screws 2 are fixedly connected to the tooling vertical plate 12 through two nuts, so that while the compression screws 2 are fixed, their disassembly and replacement can be realized.
[0029] Nuts for pressing the pressure plate 3 against the side surface of the tooth rail seat 5 are installed on the compression screws 2. The pressure plate 3 is provided with screw through holes 31 for the compression screws 2 to pass through. The screw through holes 31 extend downward through the pressure plate 3. During use, the nuts pressing the pressure plate can be not disassembled, and the pressure plate can be placed on the compression screws from above.
[0030] A backing plate 4 is placed between the front plate of the tooth rail seat 5 and the milling machine workbench 7. The thickness of the backing plate 4 is equal to the height difference between the lower end of the rear plate of the tooth rail seat 5 and the lower end of the front plate of the tooth rail seat 5, so that the front plate of the tooth rail seat 5 is supported on the backing plate 4, keeping the upper end of the tooth rail seat horizontal.
[0031] The length of the backing plate 4 is equal to the distance from the rear plate of the tooth rail seat 5 to the tooling body 1. The two ends of the backing plate respectively abut against the rear plate of the tooth rail seat and the tooling body, further ensuring the accuracy of the fixed position of the tooth rail seat.
[0032] A tool setting block 6 is fixedly connected to the upper end of the tooling vertical plate 12. The tool setting block 6 is fixedly connected to the tooling vertical plate 12 by bolts, facilitating the replacement of the tool setting block 6.
[0033] The usage method of the present utility model: Fix the tooling body at the position shown in the figure on the milling machine workbench 7 with bolts. Then place one side of the tooth rail seat 5 on the backing plate 4, and make the side tightly lean against the side positioning surface of the tooling body 1 for positioning. Press the tooth rail seat 5 tightly with the pressing plate 3. Start the milling machine, operate the handle, and adjust the position of the milling cutter head 8 up and down. Taking the tool setting block 6 as the reference, the machining dimensions of the tooth rail seat 5 can be ensured, and then start machining. After the machining is completed, loosen the nut on the pressing screw 2, remove the tooth rail seat, and conduct inspection to complete this process.
[0034] Certainly, the above description is not limited to the above examples. The technical features not described in the present utility model can be realized by or adopted from the prior art, and will not be elaborated here. The above embodiments and drawings are only used to illustrate the technical solutions of the present utility model and are not intended to limit the present utility model. The present utility model has been described in detail with reference to the preferred embodiments. Those of ordinary skill in the art should understand that any changes, modifications, additions, or substitutions made by those of ordinary skill in the art within the scope of the essence of the present utility model do not depart from the purpose of the present utility model and should also fall within the scope of protection of the claims of the present utility model.
Claims
1. A rack rail milling machine tool, characterized in that: The invention comprises a pressing plate (3) and a tooling body (1) fixed on a milling machine worktable (7); the rack seat (5) is placed on the milling machine worktable (7) and is located between the tooling body (1) and the pressing plate (3); a clamping screw (2) is fixed to the tooling body (1) and passes horizontally through the rack seat (5) and the pressing plate (3); a nut for clamping the pressing plate (3) against the side of the rack seat (5) is installed on the clamping screw (2); and a pad (4) is placed between the front plate of the rack seat (5) and the milling machine worktable (7).
2. A rack rail milling machine tool according to claim 1, characterized in that: The length of the pad (4) is equal to the distance from the rear plate of the rack rail seat (5) to the tooling body (1).
3. The rack rail milling machine tool according to claim 1, characterized in that: The tooling body (1) comprises a tooling base plate (11) and a tooling vertical plate (12) fixedly connected to one end of the tooling base plate (11), and the rack seat (5) is arranged on a side of the tooling vertical plate (12) away from the tooling base plate (11).
4. A rack rail milling machine tool according to claim 3, characterized in that: A tool setting block (6) is fixedly connected to the upper end of the tooling vertical plate (12).
5. A rack rail milling machine tool according to claim 4, characterized in that: The tool setting block (6) is fixedly connected to the tooling vertical plate (12) via bolts.
6. The rack rail milling machine tool according to claim 3, characterized in that: A rib plate (13) is fixedly connected between the tooling upright plate (12) and the tooling bottom plate (11).
7. The rack rail milling machine tool according to claim 3, characterized in that: The compression screw (2) is fixedly connected to the tooling vertical plate (12) via two nuts.
8. The rack rail milling machine tool according to claim 1, characterized in that: The pressing plate (3) is provided with a screw rod passing hole (31) for accommodating the pressing screw rod (2) to pass through, and the screw rod passing hole (31) extends downwardly and penetrates the pressing plate (3).