Negative-pressure scrap sucking and discharging device

By designing a double-layer pneumatic discharge valve and pneumatic connecting rod sealing plate in the discharge device, the problems of easy wear and negative pressure loss of the impeller of the traditional discharge device are solved, and the sealing of the discharge port and the stable operation of the system are achieved.

CN222971654UActive Publication Date: 2025-06-13DONGGUAN SIWEI METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202421601615.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-06-13
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The impeller of the traditional discharge device rotates frequently and easily wears, resulting in equipment failure, high maintenance costs, and negative pressure loss affects the discharge effect.

Method used

A negative pressure chip-sucking discharge device is designed, using a double-layer pneumatic discharge valve and a pneumatic connecting rod sealing plate. Through the cooperation of the cylinder and the opening and closing sealing plate, the discharge port can be circulated and sealed to prevent negative pressure loss.

Benefits of technology

It effectively prevents negative pressure loss, ensures the sealing of the discharge port, reduces equipment maintenance costs and downtime, and improves the stable operation and production efficiency of the system.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222971654U_ABST
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Abstract

The utility model relates to the technical field of discharging devices, and provides a negative pressure scrap suction discharging device which comprises a discharging device body and a pneumatic connecting rod sealing plate, a first discharging opening is formed in the top of the discharging device body, and the pneumatic connecting rod sealing plate is arranged at the bottom of the first discharging opening. Supporting frames are arranged at the upper end and the lower end of the left side of the discharging device body. A double-layer pneumatic discharging valve is designed at a discharging port, and it is guaranteed that negative pressure of a pipeline system is stable and does not lose. During discharging, the double-layer pneumatic discharging valve controls the air cylinder above to start, the first opening and closing sealing plate pushes the fixing shaft to rotate, and therefore the pneumatic connecting rod sealing plate rotates along with the fixing shaft, the pneumatic connecting rod sealing plate above is controlled to be opened, and the air cylinder below is controlled to drive the second opening and closing sealing plate to close sealing. And air or aluminum skimmings are prevented from leaking from the second opening and closing sealing plate, and it is ensured that the negative pressure of the discharging port is not lost. By means of the technical scheme, the problem of discharging negative pressure loss in the prior art is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of discharging devices, and specifically, to a negative-pressure chip-sucking discharging device. Background Art

[0002] At present, aluminum products have been widely used in our lives. When producing aluminum products, the raw materials will be first cut and decomposed into aluminum chips by cutting equipment to facilitate shaping using the aluminum chips. After the aluminum chips are divided and collected for discharging, generally a negative-pressure fan is used to suck the aluminum chips into the discharging port for discharging, so as to prevent incomplete collection of the aluminum chips during discharging and collection.

[0003] The existing discharging devices have the following problems:

[0004] In the traditional discharging port device, the impeller is in a frequent rotation state, which is easily worn and damaged, resulting in problems such as equipment failures and increased downtime. Moreover, when the impeller is damaged and needs to be repaired or replaced, it increases the equipment maintenance cost and downtime, affects the production efficiency, and the damage or loose seal of the impeller may cause negative-pressure loss, affecting the normal discharging effect and operation stability of the discharger, and reducing the working efficiency of the system.

[0005] In view of the above problems, for this reason, we propose a negative-pressure chip-sucking discharging device. Summary of the Utility Model

[0006] The utility model proposes a negative-pressure chip-sucking discharging device, which solves the problems of a negative-pressure chip-sucking discharging device in the related art.

[0007] The technical solution of the utility model is as follows:

[0008] A negative-pressure chip-sucking discharging device includes a discharging device main body and a pneumatic connecting rod sealing plate. A first discharging port is opened at the top of the discharging device main body, and the pneumatic connecting rod sealing plate is arranged at the bottom of the first discharging port. Support frames are arranged at both the upper and lower ends on the left side of the discharging device main body. A cylinder is arranged inside the support frames. The extending end of the upper cylinder is connected to a first opening and closing sealing plate, and a fixed shaft is penetrated inside the left side of the first opening and closing sealing plate.

[0009] Preferably, the pneumatic connecting rod sealing plate is fixedly connected to the fixed shaft, the upper fixed shaft is fixedly connected to the first opening and closing sealing plate, the upper cylinder is fixedly connected to the first opening and closing sealing plate, the cylinder is movably pinned to the support frame, the support frame is fixedly connected to the discharging device main body, and the pneumatic connecting rod sealing plate is fixedly connected to the fixed shaft.

[0010] Preferably, a second discharge port is provided inside the main body of the discharging device. A second pneumatic connecting rod sealing plate is arranged at the bottom of the second discharge port. The extending end of the lower cylinder is connected to a second opening and closing sealing plate. A second fixed shaft is inserted through the inside of the left side of the second opening and closing sealing plate. A transparent observation port is provided on the right side of the main body of the discharging device. A turbine vibrator is arranged on the right side of the second discharge port. A PU sealing plate is arranged on the top of the main body of the discharging device.

[0011] Preferably, the lower fixed shaft is fixedly connected to the second opening and closing sealing plate. The lower cylinder is fixedly connected to the second opening and closing sealing plate. The main body of the discharging device is composed of a PU sealing plate. The turbine vibrator is fixedly connected to the second discharge port.

[0012] The working principle and beneficial effects of the present utility model are as follows:

[0013] 1. In the present utility model, a double-layer pneumatic discharge valve is designed at the discharge port to ensure the stability of the negative pressure in the pipeline system without loss. When discharging materials, the double-layer pneumatic discharge valve controls the upper cylinder to start, so that the first opening and closing sealing plate pushes the fixed shaft to rotate, and thus the pneumatic connecting rod sealing plate rotates accordingly, controlling the opening of the upper pneumatic connecting rod sealing plate, and controlling the lower cylinder to drive the second opening and closing sealing plate to close and seal, preventing air or aluminum chips from leaking from the second opening and closing sealing plate, and ensuring that the negative pressure at the discharge port does not leak.

[0014] 2. When the present utility model stops discharging materials, the double-layer pneumatic discharge valve controls the upper cylinder to drive the first opening and closing sealing plate to close and seal, and controls the lower cylinder to start, so that the second opening and closing sealing plate pushes the fixed shaft to rotate, and thus the pneumatic connecting rod sealing plate rotates accordingly, controlling the opening of the lower pneumatic connecting rod sealing plate, allowing the aluminum chips to discharge smoothly. The whole system forms a cyclic sealing process. Through the operation of the pneumatic connecting rod sealing plate, the sealing performance of the discharge port during operation and stop of work is ensured, preventing the loss of negative pressure and ensuring the stable operation of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is a front view structural schematic diagram of the present utility model;

[0018] Figure 3 is a side view structural schematic diagram of the present utility model;

[0019] Figure 4 is a structural schematic diagram of the discharge port of the present utility model.

[0020] In the figure:

[0021] 1. Main body of the discharging device; 2. First discharging port; 3. Second discharging port; 4. Pneumatic connecting rod sealing plate; 5. First opening and closing sealing plate; 6. Second opening and closing sealing plate; 7. Cylinder; 8. Support frame; 9. Turbine vibrator; 10. Transparent observation port; 11. PU sealing plate; 12. Fixed shaft. Specific implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts fall within the scope of protection of the present invention. Embodiment 1

[0023] As Figures 1 to 4 shown, this embodiment proposes a negative pressure chip suction discharging device, which includes a discharging device main body 1 and a pneumatic connecting rod sealing plate 4. A first discharging port 2 is opened at the top of the discharging device main body 1, and a pneumatic connecting rod sealing plate 4 is arranged at the bottom of the first discharging port 2. Support frames 8 are arranged at both the upper and lower ends on the left side of the discharging device main body 1. A cylinder 7 is arranged inside the support frame 8. The extending end of the upper cylinder 7 is connected to a first opening and closing sealing plate 5. A fixed shaft 12 is penetrated inside the left side of the first opening and closing sealing plate 5. The pneumatic connecting rod sealing plate 4 is fixedly connected to the fixed shaft 12. The upper fixed shaft 12 is fixedly connected to the first opening and closing sealing plate 5. The upper cylinder 7 is fixedly connected to the first opening and closing sealing plate 5. The cylinder 7 is movably pinned to the support frame 8. The support frame 8 is fixedly connected to the discharging device main body 1. The pneumatic connecting rod sealing plate 4 is fixedly connected to the fixed shaft 12.

[0024] In this embodiment, during discharging, the double-layer pneumatic discharging valve controls the upper cylinder 7 to start, so that the first opening and closing sealing plate 5 pushes the fixed shaft 12 to rotate, thereby driving the pneumatic connecting rod sealing plate 4 to rotate accordingly, and controlling the opening and closing of the upper pneumatic connecting rod sealing plate 4. Embodiment 2

[0025] As Figures 1 to 4As shown in the figure, based on the same concept as in the above-mentioned Embodiment 1, this embodiment also proposes that a second discharge port 3 is provided inside the main body 1 of the discharging device. A second pneumatic link sealing plate 4 is provided at the bottom of the second discharge port 3. The extended end of the lower cylinder 7 is connected to a second opening and closing sealing plate 6. A second fixed shaft 12 is inserted inside the left side of the second opening and closing sealing plate 6. A transparent observation port 10 is provided on the right side of the main body 1 of the discharging device. A turbine vibrator 9 is provided on the right side of the second discharge port 3. A PU sealing plate 11 is provided on the top of the main body 1 of the discharging device. The lower fixed shaft 12 is fixedly connected to the second opening and closing sealing plate 6. The lower cylinder 7 is fixedly connected to the second opening and closing sealing plate 6. The main body 1 of the discharging device is composed of a PU sealing plate 11. The turbine vibrator 9 is fixedly connected to the second discharge port 3.

[0026] In this embodiment, during discharging, the double-layer pneumatic discharge valve controls the lower cylinder 7 to start, so that the second opening and closing sealing plate 6 pushes the fixed shaft 12 to rotate, thereby causing the pneumatic link sealing plate 4 to rotate accordingly, and controlling the opening and closing of the lower pneumatic link sealing plate 4.

[0027] In summary, the working steps are as follows:

[0028] First, the aluminum chips are sucked to the discharge port by a negative pressure fan through the pipeline system. This process ensures the effective transportation of the aluminum chips from the cutting equipment to the discharge port. Among them, the negative pressure fan is not shown in the text.

[0029] Secondly, a double-layer pneumatic discharge valve is designed at the discharge port to ensure the stability of the negative pressure in the pipeline system without leakage. During discharging, the double-layer pneumatic discharge valve controls the upper cylinder 7 to start, so that the first opening and closing sealing plate 5 pushes the fixed shaft 12 to rotate, thereby causing the pneumatic link sealing plate 4 to rotate accordingly, controlling the opening of the upper pneumatic link sealing plate 4, and controlling the lower cylinder 7 to drive the second opening and closing sealing plate 6 to close and seal, preventing air or aluminum chips from leaking from the second opening and closing sealing plate 6, and ensuring that the negative pressure at the discharge port does not leak.

[0030] Finally, when discharging stops, the double-layer pneumatic discharge valve controls the upper cylinder 7 to drive the first opening and closing sealing plate 5 to close and seal, controls the lower cylinder 7 to start, so that the second opening and closing sealing plate 6 pushes the fixed shaft 12 to rotate, thereby causing the pneumatic link sealing plate 4 to rotate accordingly, controlling the opening of the lower pneumatic link sealing plate 4, and allowing the aluminum chips to be discharged smoothly. The whole system forms a cyclic sealing process. Through the operation of the pneumatic link sealing plate 4, the sealing performance of the discharge port during operation and stop is ensured, preventing the loss of negative pressure and ensuring the stable operation of the system.

[0031] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A negative pressure chip suction and discharge device, comprising a discharge device body (1) and a pneumatic connecting rod sealing plate (4), characterized in that: A first discharge port (2) is provided at the top of the discharge device body (1), a pneumatic connecting rod sealing plate (4) is provided at the bottom of the first discharge port (2), support frames (8) are provided at the upper and lower ends of the left side of the discharge device body (1), a cylinder (7) is provided inside the support frame (8), a first opening and closing sealing plate (5) is connected to the extended end of the cylinder (7) at the top, and a fixed shaft (12) is passed through the left side of the first opening and closing sealing plate (5).

2. A negative pressure chip suction and discharge device according to claim 1, characterized in that: The pneumatic connecting rod sealing plate (4) is fixedly connected to the fixed shaft (12), the fixed shaft (12) above is fixedly connected to the first opening and closing sealing plate (5), the cylinder (7) above is fixedly connected to the first opening and closing sealing plate (5), the cylinder (7) is movably pin-connected to the support frame (8), and the support frame (8) is fixedly connected to the discharge device body (1).

3. A negative pressure chip suction and discharge device according to claim 1, characterized in that: A second discharge port (3) is provided inside the discharge device body (1), a second pneumatic connecting rod sealing plate (4) is provided at the bottom of the second discharge port (3), a second opening and closing sealing plate (6) is connected to the extended end of the cylinder (7) below, a second fixed shaft (12) is passed through the left side of the second opening and closing sealing plate (6), a transparent observation port (10) is provided on the right side of the discharge device body (1), a turbine vibrator (9) is provided on the right side of the second discharge port (3), and a PU sealing plate (11) is provided on the top of the discharge device body (1).

4. A negative pressure chip suction and discharge device according to claim 3, characterized in that: The fixed shaft (12) at the bottom is fixedly connected to the second opening and closing sealing plate (6), the cylinder (7) at the bottom is fixedly connected to the second opening and closing sealing plate (6), the discharge device body (1) is composed of a PU sealing plate (11), and the turbine vibrator (9) is fixedly connected to the second discharge port (3).