Waste collecting mechanism for punching and processing solar panel

Abstract

The utility model relates to a solar panel stamping die processing waste collecting mechanism which comprises a machine frame, the top of the machine frame is provided with a waste collecting and arranging structure, the waste collecting and arranging structure comprises an extrusion cylinder body fixedly installed on the top of the machine frame, and a stamping die device is fixedly installed on the right side of the extrusion cylinder body. And a guide barrel penetrating into the extrusion cylinder body is fixedly mounted at the outlet end of the bottom of the die punching device, and a hydraulic cylinder is fixedly mounted at the top of the extrusion cylinder body. According to the waste collecting mechanism for solar panel stamping machining, blocky silicon materials can be transferred to the right side of the stamping die device through operation of the linear module, then a servo motor drives a push plate to move leftwards so that the blocky silicon materials can be pushed into the stamping die device to be subjected to stamping operation, and finally generated waste falls into an extrusion cylinder body; and at the moment, a hydraulic cylinder is unfolded to push a lifting block to descend, waste in an extrusion cylinder body can be extruded into blocks, and therefore the effect of automatically recycling and arranging the waste is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of solar panel processing, in particular to a waste collection mechanism for solar panel die stamping processing. Background Technique

[0002] A solar panel, also known as a solar cell module, is a photovoltaic semiconductor thin sheet that directly generates electricity using sunlight. It is an assembly formed by assembling several solar cells on a board in a certain way and is the core part of a solar power generation system. The die stamping processing of solar panels is to stamp amorphous silicon into a block through a die stamping device. Multiple block-shaped silicon materials are laid on a flexible material board, and the processing is completed through circuit connection and sealing pressing.

[0003] Chinese Patent Authorization Publication No. CN214214329U proposed "a die stamping device for flexible solar panel processing". This technical solution pointed out the problem that "the existing die stamping device also uses the method of blade cutting die stamping, but there are still deficiencies in using the method of blade cutting die stamping. After die stamping, the efficiency of manually removing the block-shaped silicon material on the workbench is low". The utility model provides the following technical solution: "Through the provided installation box, a blade is arranged at the bottom of the installation box, and a top plate and air holes are arranged inside the blade. By using an air pump to extract air, after die stamping, the block-shaped silicon material plate remains in the blade. By moving the installation box, the block-shaped silicon material plate in the blade is moved away from the workbench, saving the time for manually removing the block-shaped silicon material plate and improving the processing efficiency".

[0004] The above solution has the following defects: It is impossible to collect and sort the generated silicon block waste, which brings inconvenience to the later cleaning. Therefore, a waste collection mechanism for solar panel die stamping processing is proposed to solve the above problems. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a waste collection mechanism for solar panel die stamping processing, which has the advantage of automatically recycling and sorting waste.

[0006] To achieve the above object, the utility model provides the following technical solution: A waste collection mechanism for solar panel die stamping processing, including a frame, and a waste collection and sorting structure is arranged at the top of the frame.

[0007] The waste collection and sorting structure includes an extrusion cylinder fixedly installed on the top of the frame. A die device is fixedly installed on the right side of the extrusion cylinder. The bottom outlet end of the die device is fixedly installed with a material guiding cylinder that penetrates into the interior of the extrusion cylinder. A hydraulic cylinder is fixedly installed on the top of the extrusion cylinder. The bottom expansion end of the hydraulic cylinder is fixedly installed with a lifting block. An internal hydraulic cylinder is fixedly installed inside the upper top wall of the frame. The left expansion end of the internal hydraulic cylinder is fixedly installed with a steel plate. A linear module is fixedly installed on the top of the frame on the right side of the extrusion cylinder. The left output end of the linear module is fixedly installed with a lifting frame. An internal threaded plate is fixedly installed on the top of the lifting frame. A servo motor is fixedly installed on the right side of the internal threaded plate. The left output end of the servo motor is fixedly installed with a screw rod that penetrates to the left side of the internal threaded plate. A push plate is threadedly installed on the outside of the screw rod.

[0008] Further, the outside of the extrusion cylinder is of a rectangular structure. The extrusion cylinder is located at one end close to the left side of the frame, and the extrusion cylinder is connected to the frame in a penetrating manner.

[0009] Further, the die device is located at one end close to the top of the extrusion cylinder, and the material guiding cylinder is connected to the extrusion cylinder in a penetrating manner.

[0010] Further, the maximum expansion stroke of the hydraulic cylinder is greater than the height of the extrusion cylinder, and the lifting block slides up and down inside the extrusion cylinder.

[0011] Further, the inner rod of the internal hydraulic cylinder and the steel plate are both slidably connected to the upper top wall of the frame in the left-right direction, and the steel plate is located at the bottom of the extrusion cylinder.

[0012] Further, the linear module is located at one end close to the right side of the frame, and the lifting frame is located on the right side of the die device.

[0013] Further, the internal threaded plate is located on the axis of symmetry of the lifting frame, and the screw rod is rotatably installed inside the internal threaded plate.

[0014] Further, limiting blocks that penetrate into the interior of the lifting frame are fixedly installed on both the front and rear sides of the push plate, and both of the limiting blocks slide left and right inside the lifting frame.

[0015] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0016] The waste collection mechanism of the solar panel die processing can transfer the block silicon material to the right side of the die device through the operation of the linear module. Then the servo motor drives the push plate to move to the left to push the block silicon material into the inside of the die device for die operation. The final waste falls into the inside of the extrusion cylinder. At this time, the hydraulic cylinder expands and pushes the lifting block down to squeeze the waste inside the extrusion cylinder into blocks, thereby achieving the effect of automatically recycling and sorting the waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0018] Figure 2 This is a front view of the structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the lifting frame of the utility model.

[0020] In the figure: 1. Frame; 2. Extrusion cylinder; 3. Die device; 4. Material guide barrel; 5. Hydraulic cylinder; 6. Lifting block; 7. Built-in hydraulic cylinder; 8. Steel plate; 9. Linear module; 10. Lifting frame; 11. Internal threaded plate; 12. Servo motor; 13. Screw; 14. Push plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1-3 A waste collection mechanism for solar panel die processing in this embodiment includes a frame 1, and a waste collection and sorting structure is arranged on the top of the frame 1.

[0023] The waste collection and sorting structure includes an extrusion cylinder body 2 fixedly installed on the top of the frame 1. The exterior of the extrusion cylinder body 2 is a rectangular structure. The extrusion cylinder body 2 is located at one end close to the left side of the frame 1. The extrusion cylinder body 2 and the frame 1 are through-connected. A die device 3 is fixedly installed on the right side of the extrusion cylinder body 2. The die device 3 is located at one end close to the top of the extrusion cylinder body 2. A material guide barrel 4 that penetrates into the interior of the extrusion cylinder body 2 is fixedly installed at the bottom outlet end of the die device 3. The material guide barrel 4 is through-connected to the extrusion cylinder body 2. The waste generated after the die device 3 is operated to perform a die operation on the block silicon material is introduced into the interior of the extrusion cylinder body 2 through the material guide barrel 4.

[0024] A hydraulic cylinder 5 is fixedly installed on the top of the extrusion cylinder body 2. The maximum expansion stroke of the hydraulic cylinder 5 is greater than the height of the extrusion cylinder body 2. A lifting block 6 is fixedly installed on the bottom expansion end of the hydraulic cylinder 5. The lifting block 6 slides up and down inside the extrusion cylinder body 2. The hydraulic cylinder 5 expands and pushes the lifting block 6 down to extrude the waste material falling into the extrusion cylinder body 2 into a whole. A built-in hydraulic cylinder 7 is fixedly installed inside the upper top wall of the frame 1. A steel plate 8 is fixedly installed on the left expansion end of the built-in hydraulic cylinder 7. The inner rod and steel plate 8 of the built-in hydraulic cylinder 7 are both connected to the upper top wall of the frame 1 for left and right sliding. The steel plate 8 is located at the bottom of the extrusion cylinder body 2, and the bottom of the extrusion cylinder body 2 is blocked by the steel plate 8. The expansion and contraction of the built-in hydraulic cylinder 7 can drive the steel plate 8 to move left and right at the bottom of the extrusion cylinder body 2.

[0025] A linear module 9 located on the right side of the extrusion cylinder 2 is fixedly installed on the top of the frame 1. The linear module 9 is located at one end close to the right side of the frame 1. A lifting frame 10 is fixedly installed on the left output end of the linear module 9. The lifting frame 10 is located on the right side of the die device 3. The bulk silicon material is lifted by the lifting frame 10. The linear module 9 can drive the lifting frame 10 and the bulk silicon material lifted by it to rise and fall on the right side of the die device 3. An internal thread plate 11 is fixedly installed on the top of the lifting frame 10. The internal thread plate 11 is located on the symmetry axis of the lifting frame 10. A servo motor 12 is fixedly installed on the right side of the internal thread plate 11. The servo motor The left output end of 12 is fixedly installed with a screw 13 that penetrates to the left side of the internal thread plate 11, and the screw 13 is rotatably installed inside the internal thread plate 11. The external thread of the screw 13 is installed with a push plate 14, and the front and rear sides of the push plate 14 are fixedly installed with limit blocks that penetrate to the inside of the lifting frame 10. Both limit blocks slide left and right inside the lifting frame 10, and the push plate 14 is restricted to move left and right inside the lifting frame 10 by the two limit blocks. The servo motor 12 drives the screw 13 to rotate to force the push plate 14 to move to the left, thereby facilitating the pushing of the block silicon material to the inside of the die device 3 for the die operation.

[0026] The working principle of the above embodiment is:

[0027] When in use, first place the block silicon material inside the lifting frame 10, then the linear module 9 drives the lifting frame 10 to rise so that the block silicon material inside can be transferred to the right side of the die device 3, and then the servo motor 12 drives the screw 13 to rotate clockwise to force the push plate 14 to move to the left so that the block silicon material can be pushed into the die device 3. The waste generated after the die device 3 is operated to perform a die operation on the block silicon material is guided into the extrusion cylinder body 2 through the material guide tube 4. At this time, the hydraulic cylinder 5 is expanded to push the lifting block 6 down so that the waste falling into the extrusion cylinder body 2 can be squeezed into a whole. Finally, the built-in hydraulic cylinder 7 retracts and pulls the steel plate 8 to move to the right to make the bottom of the extrusion cylinder body 2 lose its blockage, and then the hydraulic cylinder 5 is expanded again to push the extruded block silicon waste out of the outside.

[0028] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste collection mechanism for solar panel die processing, comprising a frame (1), characterized in that: A waste collection and sorting structure is provided on the top of the frame (1); The waste material collection and sorting structure comprises an extrusion cylinder body (2) fixedly mounted on the top of a frame (1); a die device (3) is fixedly mounted on the right side of the extrusion cylinder body (2); a material guide cylinder (4) penetrating into the interior of the extrusion cylinder body (2) is fixedly mounted at the bottom outlet end of the die device (3); a hydraulic cylinder (5) is fixedly mounted on the top of the extrusion cylinder body (2); a lifting block (6) is fixedly mounted on the bottom expansion end of the hydraulic cylinder (5); a built-in hydraulic cylinder (7) is fixedly mounted inside the upper top wall of the frame (1); a left expansion end of the built-in hydraulic cylinder (7) is fixedly mounted on the left side expansion end of the built-in hydraulic cylinder (7). A steel plate (8) is fixedly installed, a linear module (9) located on the right side of the extrusion cylinder (2) is fixedly installed on the top of the frame (1), a lifting frame (10) is fixedly installed on the left output end of the linear module (9), an internal thread plate (11) is fixedly installed on the top of the lifting frame (10), a servo motor (12) is fixedly installed on the right side of the internal thread plate (11), a screw (13) penetrating to the left side of the internal thread plate (11) is fixedly installed on the left output end of the servo motor (12), and a push plate (14) is installed on the external thread of the screw (13).

2. A waste collection mechanism for solar panel die processing according to claim 1, characterized in that: The exterior of the extrusion cylinder body (2) is a rectangular structure. The extrusion cylinder body (2) is located at one end close to the left side of the frame (1). The extrusion cylinder body (2) and the frame (1) are through-connected.

3. A waste collection mechanism for solar panel die processing according to claim 1, characterized in that: The die device (3) is located at one end close to the top of the extrusion cylinder (2), and the material guide cylinder (4) is connected to the extrusion cylinder (2) in a through connection.

4. A waste collection mechanism for solar panel die processing according to claim 1, characterized in that: The maximum expansion stroke of the hydraulic cylinder (5) is greater than the height of the extrusion cylinder body (2), and the lifting block (6) slides up and down inside the extrusion cylinder body (2).

5. The waste collection mechanism for solar panel die processing according to claim 1, characterized in that: The inner rod and the steel plate (8) of the built-in hydraulic cylinder (7) are both slidably connected to the upper top wall of the frame (1) in a left-right manner, and the steel plate (8) is located at the bottom of the extrusion cylinder body (2).

6. A waste collection mechanism for solar panel die processing according to claim 1, characterized in that: The linear module (9) is located at one end close to the right side of the frame (1), and the lifting frame (10) is located on the right side of the die device (3).

7. A waste collection mechanism for solar panel die processing according to claim 1, characterized in that: The internal thread plate (11) is located on the symmetry axis of the lifting frame (10), and the screw rod (13) is rotatably mounted inside the internal thread plate (11).

8. The waste collection mechanism for solar panel die processing according to claim 1, characterized in that: Limit blocks penetrating into the interior of the lifting frame (10) are fixedly mounted on both the front and rear sides of the push plate (14), and the two limit blocks slide left and right inside the lifting frame (10).

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