Double-host tower type gypsum mortar production line

Abstract

The utility model discloses a double-host tower type gypsum mortar production line which comprises a first production line and a second production line, the first production line comprises a first stock bin, a second stock bin, a third stock bin, a fourth stock bin, a fifth stock bin, a sixth stock bin and a first metering scale. Discharging ports of the first stock bin, the second stock bin, the third stock bin, the fourth stock bin, the fifth stock bin and the sixth stock bin are all connected with a feeding port of the first metering scale. The second production line comprises a seventh stock bin, an eighth stock bin, a ninth stock bin, a tenth stock bin, an eleventh stock bin, a twelfth stock bin and a second metering scale. Discharging ports of the seventh stock bin, the eighth stock bin, the ninth stock bin, the tenth stock bin, the eleventh stock bin and the twelfth stock bin are all connected with a feeding port of the second metering scale. The utility model provides a double-host tower type gypsum mortar production line, which can meet the production requirements of most products in the market at present, simplifies the structure, reduces the manufacturing cost, and is more convenient to install and maintain.

Description

Technical Field

[0001] The utility model relates to a double - host tower - type gypsum mortar production line. Background Art

[0002] At present, the gypsum mortar production lines used in the construction industry can be used to produce products such as tile adhesives, putty powder, self - leveling mortar, caulking agents, lightweight gypsum mortar, thermal insulation mortar, and waterproof mortar. However, the products that can be produced by existing single - line gypsum mortar production lines are single, and can only produce one or several of the above - mentioned products. The more products are produced, the more complex the equipment structure and pipeline layout of the gypsum mortar production line will be, resulting in not only high manufacturing costs but also more cumbersome installation and maintenance. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a double - host tower - type gypsum mortar production line, which can meet the production requirements of most products on the current market, simplifies the structure, reduces the manufacturing cost, and is more convenient for installation and maintenance.

[0004] To solve the above - mentioned technical problem, the technical solution of the utility model is as follows:

[0005] A double - host tower - type gypsum mortar production line includes a first production line and a second production line;

[0006] The first production line includes a first bin, a second bin, a third bin, a fourth bin, a fifth bin, a sixth bin, and a first weighing scale. The discharge ports of the first bin, the second bin, the third bin, the fourth bin, the fifth bin, and the sixth bin are all connected to the feed port of the first weighing scale;

[0007] The second production line includes a seventh bin, an eighth bin, a ninth bin, a tenth bin, an eleventh bin, a twelfth bin, and a second weighing scale. The discharge ports of the seventh bin, the eighth bin, the ninth bin, the tenth bin, the eleventh bin, and the twelfth bin are all connected to the feed port of the second weighing scale;

[0008] The discharge ports of the third bin, the fourth bin, and the sixth bin are connected to the feed port of the second weighing scale, and the discharge ports of the seventh bin, the eighth bin, and the eleventh bin are connected to the feed port of the first weighing scale.

[0009] Furthermore, the first production line further includes a first bulk bag untying station, a first bucket elevator, and a first pneumatic conveying device. The first bulk bag untying station is used for untying bulk bags, the first bucket elevator is used for conveying the materials in the bulk bags to the first bin, the second bin, the third bin, and the fourth bin, and the first pneumatic conveying device is used for conveying the materials in the bulk tank trucks to the third bin, the fourth bin, the fifth bin, and the sixth bin.

[0010] Further, the first production line further includes a first mixer, a first finished product bin, a first packaging machine, a first conveyor line, a first manipulator, and a first admixture adding device. The discharge ports of the first weighing scale and the first admixture adding device are both connected to the feed port of the first mixer. The discharge port of the first mixer is connected to the feed port of the first finished product bin. The discharge port of the first finished product bin is connected to the feed port of the first packaging machine. The finished product outlet of the first packaging machine outputs the packaged finished product onto the first conveyor line. The first manipulator is used to carry the packaged finished product onto a pallet.

[0011] Further, the second production line further includes a second bulk bag opening station, a second bucket elevator, and a second pneumatic conveying device. The second bulk bag opening station is used to open the bulk bag. The second bucket elevator is used to convey the materials in the bulk bag to the seventh bin, the eighth bin, the ninth bin, and the tenth bin. The second pneumatic conveying device is used to convey the materials in the bulk tanker to the ninth bin, the tenth bin, the eleventh bin, and the twelfth bin.

[0012] Further, the second production line further includes a second mixer, a second finished product bin, a second packaging machine, a second conveyor line, a second manipulator, and a second admixture adding device. The discharge ports of the second weighing scale and the second admixture adding device are both connected to the feed port of the second mixer. The discharge port of the second mixer is connected to the feed port of the second finished product bin. The discharge port of the second finished product bin is connected to the feed port of the second packaging machine. The finished product outlet of the second packaging machine outputs the packaged finished product onto the second conveyor line. The second manipulator is used to carry the packaged finished product onto a pallet.

[0013] With the above technical solutions, the utility model adopts two production lines to carry out production simultaneously, greatly improving the production efficiency. There are up to 12 bins in the two production lines, and each bin stores different materials, which can meet the production requirements of most products on the current market. At the same time, some bins in the two production lines can be reused mutually, minimizing the number of bins, reducing the connection of pipelines, lowering the complexity of the production line structure and the manufacturing cost, and making installation and maintenance more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the double - host tower - type gypsum mortar production line of the utility model;

[0015] Figure 2 is Figure 1 a top view of;

[0016] Figure 3 is a schematic top - view structure diagram of the first bucket elevator of the utility model;

[0017] Figure 4 is a schematic structural view of the silo and weighing scale of the present utility model;

[0018] Figure 5 is Figure 1 a partial enlarged view of;

[0019] Figure 6 is a schematic partial structural view of the first production line of the present utility model;

[0020] Figure 7 is a schematic structural view of the admixture adding device of the present utility model;

[0021] Figure 8 is a schematic structural view of the first pneumatic conveying device of the present utility model. Specific embodiments

[0022] In order to make the content of the present utility model easier to be clearly understood, the following further describes the present utility model in detail according to specific embodiments and in conjunction with the accompanying drawings.

[0023] As Figure 1 shown, this embodiment provides a double-host tower-type gypsum mortar production line, which includes a first production line and a second production line. The two production lines work simultaneously to improve work efficiency. At the same time, the silos in the two production lines can be reused, and different materials are stored in each silo, which can meet the production needs of different products.

[0024] As Figures 1 to 6 shown, the first production line of this embodiment includes a first ton bag opening station 201, a first bucket elevator 301, a first pneumatic conveying device 401, a first silo 1, a second silo 2, a third silo 3, a fourth silo 4, a fifth silo 5, a sixth silo 6, a first weighing scale 101, a first mixer 501, a first finished product silo 601, a first packaging machine 701, a first conveyor line 801, a first manipulator 901 and a first admixture adding device 1001.

[0025] The first ton bag opening station 201 is used for opening the ton bag, and the first bucket elevator 301 is used for conveying the materials in the ton bag to the first silo 1, the second silo 2, the third silo 3 and the fourth silo 4, as Figure 8As shown, the first pneumatic conveying device 401 is used to convey the materials in the bulk tanker to the third silo 3, the fourth silo 4, the fifth silo 5 and the sixth silo 6. There are two feeding methods for the two production lines in this embodiment. The first is to use packaged ton bags of materials. After opening the bags, they are lifted to the highest point by a bucket elevator, and then conveyed to each silo by a screw conveyor 1111. The second is to use a bulk tanker for pneumatic conveying. The bulk tanker injects the materials in its tank into the pneumatic conveying device, and the pipeline of the pneumatic conveying device conveys the materials to each silo respectively. Since pneumatic conveying will cause a large amount of powder to spread, a dust collector is installed at the top of the silos where pneumatic conveying is used in this embodiment.

[0026] The first silo 1, the second silo 2, the third silo 3, the fourth silo 4, the fifth silo 5 and the sixth silo 6 store different materials respectively, so as to meet the production requirements of various products. For example: sand materials are stored in the first silo 1, mixed sand materials are stored in the second silo 2, sand materials are stored in the third silo 3, sand materials are stored in the fourth silo 4, cement is stored in the fifth silo 5, and gypsum is stored in the sixth silo 6. The discharge ports of the first silo 1, the second silo 2, the third silo 3, the fourth silo 4, the fifth silo 5 and the sixth silo 6 are all connected to the feed inlet of the first weighing scale 101 through a screw conveyor 1111.

[0027] The discharge ports of the first weighing scale 101 and the first admixture adding device 1001 are both connected to the feed inlet of the first mixer 501. The discharge port of the first mixer 501 is connected to the feed inlet of the first finished product silo 601. The discharge port of the first finished product silo 601 is connected to the feed inlet of the first packaging machine 701. The finished product outlet of the first packaging machine 701 outputs the packaged finished products to the first conveyor line 801. The first manipulator 901 is used to carry the packaged finished products onto the pallets. A butterfly valve is installed at the discharge port of each silo. Open the butterfly valve at the discharge port of the corresponding silo to discharge materials as needed. The materials are weighed by the weighing scale and then discharged into the mixer to obtain the materials of the required weight. After the required weight of the materials is reached, the butterfly valve can be closed, and then the other silos are discharged in turn. Then, the required various materials are fully mixed in the mixer to obtain the finished product, which is stored in the finished product silo. Then, the finished product silo conveys the finished product to the packaging machine according to the packaging specifications for packing, and the packaged finished products fall onto the conveyor line. The conveyor line uses a vibrating conveyor, which can convey materials of various particle sizes and can conduct enclosed conveying of hot, flammable, explosive, toxic and dusty materials. A ton bag shaping machine is installed at the output end of the conveyor line to shape the finished product ton bags. Finally, the manipulator can carry the packaged finished products onto the pallets to complete the production process.

[0028] When the materials are mixed in the mixer, some admixtures also need to be added according to the product formula, such as Figure 7As shown in the figure, the admixture adding device includes an elevator 1112, a storage tank 1113, an admixture weighing scale 1114 and a pneumatic conveying tank 1115. The elevator 1112 lifts the admixture material to the storage tank 1113 and then puts the admixture material into the storage tank 1113. Each storage tank 1113 stores one type of admixture material. A butterfly valve is installed at the discharge port of each storage tank 1113. The butterfly valve of the corresponding storage tank 1113 is opened when a certain admixture is needed. After being weighed by the admixture weighing scale 1114, it enters the pneumatic conveying tank 1115, and then the pneumatic conveying tank 1115 pumps the admixture into the mixer to be mixed with the material coming from the silo.

[0029] As Figure 1 , 2 shown, the second production line of this embodiment includes a second bulk bag opening station, a second bucket elevator, a second pneumatic conveying device, a seventh silo 7, an eighth silo 8, a ninth silo 9, a tenth silo 10, an eleventh silo 11, a twelfth silo 12, a second weighing scale 102, a second mixer, a second finished product bin, a second packaging machine, a second conveyor line, a second manipulator and a second admixture adding device. The working principle and specific structure of the second production line are the same as those of the first production line, and will not be elaborated here.

[0030] The seventh silo 7, the eighth silo 8, the ninth silo 9, the tenth silo 10, the eleventh silo 11 and the twelfth silo 12 store different materials respectively, so as to meet the production requirements of various products. For example: the seventh silo 7 stores vitrified microspheres, the eighth silo 8 stores heavy calcium carbonate, the ninth silo 9 and the tenth silo 10 can store other materials or be used as spare silos, the eleventh silo 11 stores stone powder, and the twelfth silo 12 stores fly ash. The discharge ports of the seventh silo 7, the eighth silo 8, the ninth silo 9, the tenth silo 10, the eleventh silo 11 and the twelfth silo 12 are all connected to the feed inlet of the second weighing scale 102.

[0031] The second bulk bag opening station is used for opening the bulk bag, the second bucket elevator is used for conveying the material in the bulk bag to the seventh silo 7, the eighth silo 8, the ninth silo 9 and the tenth silo 10, and the second pneumatic conveying device is used for conveying the material in the bulk tanker to the ninth silo 9, the tenth silo 10, the eleventh silo 11 and the twelfth silo 12.

[0032] The discharge ports of the second weighing scale 102 and the second admixture adding device are both connected to the feed inlet of the second mixer. The discharge port of the second mixer is connected to the feed inlet of the second finished product bin. The discharge port of the second finished product bin is connected to the feed inlet of the second packaging machine. The finished product outlet of the second packaging machine outputs the packaged finished product to the second conveyor line. The second manipulator is used for carrying the packaged finished product onto the pallet.

[0033] AsFigure 4 , 5 As shown, the discharge ports of the third bin 3, the fourth bin 4, and the sixth bin 6 of this embodiment are connected to the feed port of the second weighing scale 102, and the discharge ports of the seventh bin 7, the eighth bin 8, and the eleventh bin 11 are connected to the feed port of the first weighing scale 101. The third bin 3, the fourth bin 4, and the sixth bin 6 are each provided with two discharge ports. One discharge port of each bin is connected to the feed port of the first weighing scale 101 through a screw conveyor 1111, and the other discharge port is connected to the feed port of the second weighing scale 102 through a screw conveyor 1111. Similarly, the seventh bin 7, the eighth bin 8, and the eleventh bin 11 are each provided with two discharge ports. One discharge port of each bin is connected to the feed port of the second weighing scale 102 through a screw conveyor 1111, and the other discharge port is connected to the feed port of the first weighing scale 101 through a screw conveyor 1111.

[0034] In the above specific embodiments, the technical problems solved, the technical solutions, and the beneficial effects of the present utility model are further described in detail. It should be understood that the above are only specific embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A dual-host tower gypsum mortar production line, characterized by: It includes the first production line and the second production line; The first production line comprises a first silo (1), a second silo (2), a third silo (3), a fourth silo (4), a fifth silo (5), a sixth silo (6) and a first weighing scale (101); the discharge ports of the first silo (1), the second silo (2), the third silo (3), the fourth silo (4), the fifth silo (5) and the sixth silo (6) are all connected to the feed port of the first weighing scale (101); The second production line comprises a seventh silo (7), an eighth silo (8), a ninth silo (9), a tenth silo (10), an eleventh silo (11), a twelfth silo (12) and a second weighing scale (102), wherein the discharge ports of the seventh silo (7), the eighth silo (8), the ninth silo (9), the tenth silo (10), the eleventh silo (11) and the twelfth silo (12) are all connected to the feed port of the second weighing scale (102); The discharge ports of the third silo (3), the fourth silo (4) and the sixth silo (6) are connected to the feed port of the second weighing scale (102), and the discharge ports of the seventh silo (7), the eighth silo (8) and the eleventh silo (11) are connected to the feed port of the first weighing scale (101).

2. The dual-host tower gypsum mortar production line according to claim 1 is characterized in that: The first production line further comprises a first ton bag opening station (201), a first bucket elevator (301), and a first pneumatic conveying device (401). The first ton bag opening station (201) is used to open the ton bags. The first bucket elevator (301) is used to convey the materials in the ton bags to the first silo (1), the second silo (2), the third silo (3), and the fourth silo (4). The first pneumatic conveying device (401) is used to convey the materials in the bulk tank truck to the third silo (3), the fourth silo (4), the fifth silo (5), and the sixth silo (6).

3. The dual-host tower gypsum mortar production line according to claim 2 is characterized in that: The first production line further comprises a first mixer (501), a first finished product bin (601), a first packaging machine (701), a first conveyor line (801), a first manipulator (901) and a first external additive adding device (1001); the discharge ports of the first weighing scale (101) and the first external additive adding device (1001) are both connected to the feed port of the first mixer (501); the discharge port of the first mixer (501) is connected to the feed port of the first finished product bin (601); the discharge port of the first finished product bin (601) is connected to the feed port of the first packaging machine (701); the finished product outlet of the first packaging machine (701) outputs the packaged finished product to the first conveyor line (801); and the first manipulator (901) is used to move the packaged finished product to a pallet.

4. The dual-host tower gypsum mortar production line according to claim 1 is characterized in that: The second production line further comprises a second ton bag opening station, a second bucket elevator and a second pneumatic conveying device. The second ton bag opening station is used to open the ton bags. The second bucket elevator is used to convey the materials in the ton bags to the seventh silo (7), the eighth silo (8), the ninth silo (9) and the tenth silo (10). The second pneumatic conveying device is used to convey the materials in the bulk tank truck to the ninth silo (9), the tenth silo (10), the eleventh silo (11) and the twelfth silo (12).

5. The dual-host tower gypsum mortar production line according to claim 4 is characterized in that: The second production line also includes a second mixer, a second finished product bin, a second packaging machine, a second conveyor line, a second robot and a second additive adding device. The discharge ports of the second weighing scale (102) and the second additive adding device are both connected to the feed port of the second mixer. The discharge port of the second mixer is connected to the feed port of the second finished product bin. The discharge port of the second finished product bin is connected to the feed port of the second packaging machine. The finished product outlet of the second packaging machine outputs the packaged finished product to the second conveyor line. The second robot is used to move the packaged finished product to a pallet.

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