Full-automatic stacking, attachment taking and water gap cutting integrated equipment

Abstract

The utility model discloses full-automatic stacking, accessory taking and water gap cutting integrated equipment which comprises an equipment support and a clamping mechanism, a positioning plate is fixedly installed on the top of the front side of the equipment support, and a secondary lamp taking positioning platform is fixedly installed on the positioning plate. A stacking disc feeding standby position, a stacking disc to-be-taken material position and an empty stacking disc position are sequentially arranged on the top of the equipment support from left to right, and stacking discs are movably arranged on the stacking disc feeding standby position, the stacking disc to-be-taken material position and the empty stacking disc position. A plastic product is grabbed by a hand and then embedded into a mold, a water gap is cut off by a water gap cutting pneumatic device of stacking equipment, and the plastic product is placed on a conveying belt to be packaged, so that manual work is reduced, the equipment integrating a plurality of mechanism modules is realized, and a mechanism for clamping the product and automatically embedding the product by using an FANUC / KUKA robot is utilized, so that the production efficiency is improved, and the production cost is reduced. And full-automatic production is realized to replace manual integrated equipment.

Description

Technical Field

[0001] The utility model relates to the technical field of mold processing equipment, and particularly relates to a full-automatic palletizing, picking, attaching and trimming water inlet device. Background Art

[0002] In the traditional mold processing process, the installation of plastic lamp holders mainly relies on manual operation. This method not only requires a large amount of labor, but also has cumbersome operations and low efficiency. At the same time, due to the limitations of manual operation, it is difficult to ensure the consistency and high quality of each product, resulting in a high defective rate. In addition, there are certain safety hazards in manual operation, which may cause harm to employees. Content of the Utility Model

[0003] The purpose of the utility model is to provide a full-automatic palletizing, picking, attaching and trimming water inlet device to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A full-automatic palletizing, picking, attaching and trimming water inlet device, including an equipment support and a clamping mechanism. A positioning plate is fixedly installed at the top of the front side of the equipment support, and a secondary lamp holder picking positioning platform is fixedly installed on the positioning plate. The top of the equipment support is sequentially provided with a palletizing tray loading standby position, a palletizing tray waiting for picking position, and an empty palletizing tray position from left to right. Palletizing trays are movably arranged at the palletizing tray loading standby position, the palletizing tray waiting for picking position, and the empty palletizing tray position. Palletizing tray lifting mechanisms are fixedly installed at the four corners of the palletizing tray loading standby position and the empty palletizing tray position. There are two palletizing tray waiting for picking positions. The right end of the front side of the equipment support is fixedly installed with a product trimming water inlet mechanism platform through a support one. The product trimming water inlet mechanism platform includes a bottom plate. A plurality of product positioning blocks are fixedly installed at the front and rear ends of the top of the bottom plate, and product water suction port fixing suction cups are fixedly installed at the left and right ends of the top of the bottom plate. A driving cylinder is fixedly installed at the front end position of the support one through a support two. A water inlet shearing pneumatic device is fixedly installed at the top of the driving cylinder, and a nut assembling mechanism is fixedly installed at the front side of the support two;

[0005] The clamping mechanism includes a manipulator connecting rod. A support frame is fixedly installed at the left end of the manipulator connecting rod. A primary lamp holder picking suction nozzle and a secondary lamp holder positioning mechanism are fixedly installed at the right end of the bottom of the support frame. A water inlet clamping mechanism is fixedly installed in the middle of the top of the support frame. A vertical plate is fixedly installed at the left end of the front side of the support frame, and four product suction cups are fixedly installed on the vertical plate. A lamp holder picking clamp is fixedly installed at the left end of the top of the support frame.

[0006] Compared with the prior art, the beneficial effects of the utility model are:

[0007] The utility model takes out the plastic product by hand and then embeds the plastic lamp into the mold. The nozzle shearing pneumatic device of the palletizing equipment cuts off the nozzle and places it on the conveyor belt for packaging, thereby reducing labor. The equipment integrates multiple mechanism modules and utilizes the FANUC / KUKA robot to clamp the product and the automatic implantation mechanism to realize fully automated production instead of manual one-piece equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a three-dimensional diagram of the utility model;

[0009] Figure 2 A three-dimensional diagram of the utility model with the dust cover removed;

[0010] Figure 3 This is the first stereoscopic view of the water-cutting mechanism platform of the utility model product;

[0011] Figure 4 This is a second stereoscopic view of the water-cutting mechanism platform of the utility model product;

[0012] Figure 5 This is a schematic diagram of the interior of the equipment support of the utility model;

[0013] Figure 6 It is a three-dimensional diagram of the clamping mechanism of the utility model.

[0014] In the figure: 1. Equipment bracket; 101. Double cylinder lifting mechanism 1; 102. Double cylinder lifting mechanism 2; 103. Slide rail; 104. Horizontal push cylinder; 2. Positioning plate; 3. Product water inlet mechanism platform; 301. Bottom plate; 302. Product water inlet fixing suction cup; 303. Product positioning block; 304. Water inlet shearing pneumatic device; 305. Nut assembly mechanism; 306. Driving cylinder; 4. Dust cover; 5. Material shortage alarm device; 6. Over-material alarm device; 7. Optical fiber detection sensor 1 ;8. Pallet lifting mechanism;9. Pallet loading standby position;10. Pallet loading standby position;11. Empty pallet position;12. Optical fiber detection sensor 2;13. Secondary lamp removal positioning platform;14. Optical fiber detection sensor 3;15. Clamping mechanism;151. Manipulator connecting rod;152. Support frame;153. Primary suction nozzle for lamp removal;154. Secondary positioning mechanism for lamp removal;155. Water inlet clamping mechanism;156. Vertical plate;157. Lamp removal fixture;158. Product removal suction cup. DETAILED DESCRIPTION

[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0016] Please refer to Figure 1-6 , the present utility model provides a technical solution: a fully automatic palletizing, picking, attaching, and trimming water inlet device, including a device support 1 and a clamping mechanism 15. A positioning plate 2 is fixedly installed at the top of the front side of the device support 1, and a secondary picking lamp positioning platform 13 is fixedly installed on the positioning plate 2. The top of the device support 1 is sequentially provided with a palletizing tray loading standby position 9, a palletizing tray waiting for picking position 10, and an empty palletizing tray position 11 from left to right. Palletizing trays are movably arranged at the palletizing tray loading standby position 9, the palletizing tray waiting for picking position 10, and the empty palletizing tray position 11. Palletizing tray lifting mechanisms 8 are fixedly installed at the four corner positions of the palletizing tray loading standby position 9 and the empty palletizing tray position 11. There are two palletizing tray waiting for picking positions 10. The right end of the front side of the device support 1 is fixedly installed with a product trimming water inlet mechanism platform 3 through a support one. The product trimming water inlet mechanism platform 3 includes a bottom plate 301. A plurality of product positioning blocks 303 are fixedly installed at the front and rear ends of the top of the bottom plate 301, and product water absorption port fixing suction cups 302 are fixedly installed at the positions near the left and right ends of the top of the bottom plate 301. A driving cylinder 306 is fixedly installed at the front end position of the support one through a support two. A water inlet shearing pneumatic device 304 is fixedly installed at the top of the driving cylinder 306, and a nut assembling mechanism 305 is fixedly installed on the front side of the support two.

[0017] The clamping mechanism 15 includes a manipulator connecting rod 151. A support frame 152 is fixedly installed at the left end of the manipulator connecting rod 151. A first picking lamp adsorption nozzle 153 and a second picking lamp positioning mechanism 154 are fixedly installed at the right end of the bottom of the support frame 152. A water inlet clamping mechanism 155 is fixedly installed in the middle of the top of the support frame 152. A vertical plate 156 is fixedly installed at the left end of the front side of the support frame 152. Four product suction cups 158 are fixedly installed on the vertical plate 156. A picking lamp fixture 157 is fixedly installed at the left end of the top of the support frame 152.

[0018] A dust cover 4 is fixedly installed in the middle of the rear end of the device support 1. A material shortage alarm device 5 and a material excess alarm device 6 are respectively fixedly installed at the left and right ends of the front end of the dust cover 4.

[0019] At the bottom of the pallet loading standby position 9, there is a first fiber optic detection sensor 7. At the bottom of the pallet to-be-taken position 10 set on the left side, there is a second fiber optic detection sensor 12. At both ends of the secondary lamp picking and positioning platform 13, there is a third fiber optic detection sensor 14 penetrating through. On the nut assembly mechanism 305, there is a fourth fiber optic detection sensor.

[0020] At both the left and right ends inside the equipment support 1, there are fixedly installed first double-cylinder lifting mechanisms 101. And at the middle position inside the equipment support 1, there is fixedly installed a second double-cylinder lifting mechanism 102. Corresponding to the two first double-cylinder lifting mechanisms 101 and the second double-cylinder lifting mechanism 102 at the top position of the equipment support 1, there is a slide rail 103 fixedly arranged. At the bottom of the slide rail 103, there is a laterally pushing cylinder 104 fixedly installed. A slider is slidably connected to the slide rail 103, and the slider is fixedly connected to the pushing end of the laterally pushing cylinder 104. The tops of the two first double-cylinder lifting mechanisms 101 are respectively in contact with the pallets at the pallet loading standby position 9 and the empty pallet position 11.

[0021] Equipment support 1: As the main support structure of the entire equipment, it bears all other components and mechanisms.

[0022] Positioning plate 2 and secondary lamp picking and positioning platform 13: Used for precisely positioning the plastic lamp, ensuring its accurate position in subsequent operations.

[0023] Pallet loading standby position 9, pallet to-be-taken position 10, empty pallet position 11: Respectively used for pallet loading, to-be-taken, and empty pallet recycling, realizing the circular use of pallets.

[0024] Pallet lifting mechanism 8: Used to lift the pallet, facilitating the picking and placing operations of the robotic arm.

[0025] Product gate cutting mechanism platform 3: Integrates functions such as product positioning, water absorption fixation, gate shearing, and nut assembly to complete the post-treatment of the product.

[0026] Clamping mechanism 15: Includes a robotic arm connecting rod, a support frame, various suction nozzles, fixtures, etc., and is used for clamping and moving plastic products, lamp, etc.

[0027] Dust cover 4: Protects the interior of the equipment from dust pollution.

[0028] Material shortage alarm device 5 and over-material alarm device 6: Monitor the status of the number of pallets and send alarm signals in a timely manner.

[0029] Fiber optic detection sensor: Used to detect the status of each key position to ensure the accuracy and safety of materials during the operation of the equipment.

[0030] Double-cylinder lifting mechanism 101 and double-cylinder lifting mechanism 102: Cooperate with the slide rail and the lateral pushing cylinder to achieve the lateral movement and positioning of the pallet.

[0031] During use, the manipulator first sucks the product through the product suction cup 158, places the product on the product gate-cutting mechanism platform 3, and is assisted in positioning by the product positioning block 303. At this time, the manipulator rotates through the manipulator connecting rod 151, drives the lamp-holder fixture 157 to move downward to the pallet loading standby position 9 to grab the lamp-holder, places the lamp-holder on the secondary lamp-holder positioning platform 13, and the manipulator rotates the manipulator connecting rod 151 again. The lamp-holder on the secondary lamp-holder positioning platform 13 is repositioned by the secondary lamp-holder positioning mechanism 154. The driving cylinder 306 drives the gate-shearing pneumatic device 304 to rise for operation with the nut assembly mechanism 305. Then, the lamp-holder is placed in the installation groove on the product through the primary lamp-holder suction nozzle 153. Finally, the product is moved to the conveyor belt again by the product suction cup 158.

[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0033] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic palletizing and nozzle cutting integrated equipment, comprising an equipment support (1) and a clamping mechanism (15), characterized in that: A positioning plate (2) is fixedly mounted on the top of the front side of the equipment support (1), and a secondary light-taking positioning platform (13) is fixedly mounted on the positioning plate (2). A stacking tray loading standby position (9), a stacking tray waiting position (10) and an empty stacking tray position (11) are arranged in sequence from left to right on the top of the equipment support (1). Stacking trays are movably arranged on the stacking tray loading standby position (9), the stacking tray waiting position (10) and the empty stacking tray position (11). Stacking tray lifting mechanisms (8) are fixedly mounted on the four corners of the stacking tray loading standby position (9) and the empty stacking tray position (11). The stacking tray waiting position (10) is provided with two The right end of the front side of the equipment support (1) is fixedly mounted with a product water-cutting mechanism platform (3) through support one, and the product water-cutting mechanism platform (3) comprises a bottom plate (301), and a plurality of product positioning blocks (303) are fixedly mounted at the front and rear ends of the top of the bottom plate (301), and product water-inlet fixing suction cups (302) are fixedly mounted at the left and right ends of the top of the bottom plate (301), and a driving cylinder (306) is fixedly mounted at the front end of support one through support two, and a water-cutting pneumatic device (304) is fixedly mounted on the top of the driving cylinder (306), and a nut assembly mechanism (305) is fixedly mounted on the front side of support two; The clamping mechanism (15) comprises a manipulator connecting rod (151), a support frame (152) is fixedly mounted on the left end of the manipulator connecting rod (151), a primary suction nozzle (153) for removing a lamp and a secondary positioning mechanism (154) for removing a lamp are fixedly mounted on the right end of the bottom of the support frame (152), a water nozzle clamping mechanism (155) is fixedly mounted in the middle of the top of the support frame (152), a vertical plate (156) is fixedly mounted on the left end of the front side of the support frame (152), four product suction cups (158) are fixedly mounted on the vertical plate (156), and a lamp removing clamp (157) is fixedly mounted on the left end of the top of the support frame (152).

2. The fully automatic palletizing and nozzle cutting integrated equipment according to claim 1 is characterized by: A dust cover (4) is fixedly mounted in the middle of the rear end of the equipment support (1), and a material shortage alarm device (5) and an over-material alarm device (6) are respectively fixedly mounted at the left and right ends of the front end of the dust cover (4).

3. The fully automatic palletizing and nozzle cutting integrated equipment according to claim 1 is characterized by: An optical fiber detection sensor 1 (7) is arranged at the bottom of the stacking tray loading standby position (9), an optical fiber detection sensor 2 (12) is arranged at the bottom of the stacking tray waiting to be taken (10) arranged on the left side, optical fiber detection sensors 3 (14) are arranged through both ends of the secondary light taking positioning platform (13), and an optical fiber detection sensor 4 is arranged on the nut assembly mechanism (305).

4. The fully automatic palletizing and nozzle cutting integrated equipment according to claim 1 is characterized by: A double cylinder lifting mechanism 1 (101) is fixedly arranged at both left and right ends of the equipment support (1), and a double cylinder lifting mechanism 2 (102) is fixedly installed at the middle position of the equipment support (1). A slide rail (103) is fixedly arranged between the two double cylinder lifting mechanisms 1 (101) and the two double cylinder lifting mechanisms 2 (102) at the top position of the equipment support (1), and a transverse pushing cylinder (104) is fixedly installed at the bottom of the slide rail (103). A slider is slidably connected to the slide rail (103), and the slider is fixedly connected to the pushing end of the transverse pushing cylinder (104). The tops of the two double cylinder lifting mechanisms 1 (101) are in contact with the pallets on the pallet loading standby position (9) and the empty pallet position (11), respectively.

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