Automatic binding device for brush wire processing

By designing a bundling device for automatic brush wire processing, using electric push rods and motor-driven turntables, the automatic alignment and bundling of brush wires is achieved, solving the problem of irregular protrusion and length of brush wires during the bundling process, and improving the bundling efficiency and accuracy.

CN222973698UActive Publication Date: 2025-06-13ALLJOY TAICANG IND CO LTD
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Patent Information

Application Number
CN202422314413.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-06-13
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the bundling of brush wires, some brush wires will protrude, and the lengths of other brush wires are not aligned, which will affect subsequent use.

Method used

An automatic wire brush processing bundling device is designed, including a support base frame, slide chute, boss, material tray, circular groove, side baffle and wire brush bundling mechanism. The device is automatically aligned and tied with brush wires through an electric push rod and a motor-driven turntable.

Benefits of technology

Automatic alignment and bundling of brush wires is realized, avoiding the problems of brush wire protrusion and length misalignment, and improving bundling efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic binding device for brush wire processing, which comprises a supporting bottom frame, a sliding groove is arranged at the top end of the supporting bottom frame along the length direction, a boss is arranged on one side of the sliding groove, the bottom end of the boss is fixed on the supporting bottom frame, a material placing table is fixed at the top end of the boss, a circular groove is arranged in the material placing table, and the bottom end of the circular groove is fixed on the supporting bottom frame. After the brush wires are stacked in the circular groove, the electric push rod is started to drive the brush wire bundling mechanism to be close to one end of the brush wires, the ends, extending out of the circular groove, of the brush wires are extruded and planished through the side face of the rotary disc, the two ends of the brush wires are aligned between the rear baffle and the rotary disc, and the situation that the extending ends of the brush wires are not aligned is avoided; the electric push rod pushes the brush wire bundling mechanism to a proper position, the motor is started to drive the rotating disc to rotate, the packaging film on the rotating disc wraps the extending ends of the brush wires, and the bundling task is automatically completed.
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Description

Technical Field

[0001] The utility model relates to the field of brush wire bundling, and particularly relates to a bundling device for automatic brush wire processing. Background Art

[0002] Brush wires can be classified into two categories according to their uses. One category is the brush wires used for making daily products such as toothbrushes, makeup brushes, paintbrushes, and brooms, which are used on hair implanting machines and usually include PP materials, PVC coated wires, steel brush wires, etc. The other category is the brush wires for making industrial brushes, which include copper wires, steel wires, nylon wires, plastic wires, abrasive wires, sisal, mountain palm, pig bristle, wool, etc. When brush wire manufacturers ship goods to brush-making enterprises, or when brush-making enterprises start making brushes from raw materials, it is necessary to sort out the brush wires so that the brush wires can be stored or transported in bundles.

[0003] During the bundling process of brush wires, it is necessary to uniformly fix multiple brush wires and then bundle them. However, during the bundling process of brush wires, some brush wires may protrude and their lengths may not be aligned with those of other brush wires, which affects subsequent use.

[0004] Therefore, it is very necessary to propose a bundling device for automatic brush wire processing to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a bundling device for automatic brush wire processing to solve the problem that during the bundling process of brush wires, some brush wires protrude and their lengths are not aligned with those of other brush wires, which affects subsequent use.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A bundling device for automatic brush wire processing, including a support chassis. A chute is provided along the length direction at the top end of the support chassis. A convex platform is arranged on one side of the chute, and the bottom end of the convex platform is fixed on the support chassis. A material placing table is fixed at the top end of the convex platform. A circular groove is provided inside the material placing table, and the circular groove penetrates both sides of the material placing table. A through groove communicating with the outside is provided at the top end of the circular groove. Side baffles are arranged on both sides at the top end of the through groove, and the bottom ends of the two side baffles are fixed on the material placing table. A spacing for the brush wires to pass through is left between the two side baffles. A sliding support block is slidably matched on the chute, and a brush wire bundling mechanism is fixed on the sliding support block.

[0007] Preferably, the brush wire bundling mechanism includes a motor and a shaft fixator. The bottom end of the motor is fixed on the sliding support block. The shaft fixator is arranged on one side of the motor. The driving shaft of the motor is rotationally connected to the inside of the shaft fixator, and the end of the driving shaft extends out of the shaft fixator. The extending end is connected with a turntable. A film covering rod is fixed on one side of the turntable close to the circular groove, and a packaging film is wound on the film covering rod.

[0008] Preferably, a rear baffle is fixed to one side of the inner part of the circular groove away from the brush wire bundling mechanism, and an infrared sensor is embedded in the top end of the rear baffle.

[0009] Preferably, an electric push rod is fixedly connected between the convex platform and the sliding support block.

[0010] Preferably, the two side baffles are distributed in a V shape, and the V-shaped opening of the V-shaped structure is arranged upward. The bottom ends of the two side baffles communicate with the top end of the circular groove.

[0011] Preferably, the radius of the turntable is greater than the radius of the circular groove.

[0012] Preferably, a slot for inserting the film covering rod is opened at the bottom end of the material placing table.

[0013] The beneficial technical effects of the present utility model are as follows: The top ends of the two side baffles can stack the feeding mechanism. Multiple brush wires to be bundled can be placed down between the two side baffles. As they gradually fall, the multiple brush wires will stack inside the circular groove. And due to the shape of the circular groove, the brush wires will automatically stack into a cylindrical shape, and one end of the brush wires will extend out of the circular groove, facilitating subsequent bundling.

[0014] After the brush wires are stacked inside the circular groove, the electric push rod is activated to drive the end of the brush wire bundling mechanism close to the brush wires. The side surface of the turntable is used to squeeze and flatten the end of the brush wires extending out of the circular groove, so that the two ends of the brush wires are aligned between the rear baffle and the turntable, avoiding the situation of uneven extension ends of the brush wires. At the same time, after alignment, the electric push rod pushes the brush wire bundling mechanism to a suitable position, and by starting the motor, the motor drives the turntable to rotate, so that the packaging film on the turntable wraps the extending ends of the brush wires, automatically completing the bundling task. Description of the Drawings

[0015] Figure 1 It is a schematic structural view of one perspective of the bundling device for automatic brush wire processing of the present utility model.

[0016] Figure 2 It is a schematic structural view of another perspective of the bundling device for automatic brush wire processing of the present utility model.

[0017] In the figure: 1, support chassis; 2, convex platform; 3, chute; 4, electric push rod; 5, sliding support block; 6, motor; 7, turntable; 8, film covering rod; 9, material placing table; 10, circular groove; 11, side baffle; 12, shaft fixator; 13, rear baffle; 14, infrared sensor; 15, slot. Detailed Embodiments

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0019] As Figure 1 - Figure 2 shown, the present invention provides a bundling device for automatic brush wire processing, including a support chassis 1. A chute 3 is provided at the top of the support chassis 1 along the length direction. A convex platform 2 is arranged on one side of the chute 3. The bottom end of the convex platform 2 is fixed on the support chassis 1, and a material placement table 9 is fixed at the top end of the convex platform 2. The material placement table 9 is used for placing and fixing brush wires.

[0020] A sliding support block 5 is slidably fitted on the chute 3. A brush wire bundling mechanism is fixed on the sliding support block 5. An electric push rod 4 is fixedly connected between the convex platform 2 and the sliding support block 5. By starting the electric push rod 4, the brush wire bundling mechanism on the sliding support block 5 can be moved away from or close to the brush wires, facilitating the bundling of brush wires of different lengths.

[0021] A circular groove 10 is provided inside the material placement table 9, and the circular groove 10 penetrates both sides of the material placement table 9 at the same time. A through groove communicating with the outside is provided at the top of the circular groove 10. Side baffles 11 are arranged on both sides at the top of the through groove. The bottom ends of the two side baffles 11 are fixed on the material placement table 9. A spacing for the brush wires to pass through is left between the two side baffles 11. The two side baffles 11 are distributed in a V shape, and the V-shaped opening of the V-shaped structure is arranged upward. The bottom ends of the two side baffles 11 are communicated with the top end of the circular groove 10.

[0022] In actual operation, a material conveying mechanism can be stacked at the top ends of the two side baffles 11. Multiple brush wires to be bundled can be placed between the two side baffles 11. As they gradually fall, the multiple brush wires will be stacked inside the circular groove 10. And due to the shape of the circular groove 10, the brush wires will automatically stack into a cylindrical shape, and one end of the brush wires will extend out of the circular groove 10, facilitating subsequent bundling.

[0023] The brush wire bundling mechanism includes a motor 6 and a shaft fixator 12. The bottom end of the motor 6 is fixed on the sliding support block 5. The shaft fixator 12 is arranged on one side of the motor 6. The driving shaft of the motor 6 is rotatably connected inside the shaft fixator 12, and the end of the driving shaft extends out of the shaft fixator 12. The extending end is connected with a turntable 7. A film covering rod 8 is fixed on the side of the turntable 7 close to the circular groove 10, and a packaging film is wound on the film covering rod 8.

[0024] On one side of the inner part of the circular groove 10 away from the brush wire bundling mechanism, a rear baffle 13 is fixed. An infrared sensor 14 is embedded in the top end of the rear baffle 13. A slot 15 for inserting the film covering rod 8 is opened at the bottom end of the material placing table 9.

[0025] In actual operation, after the brush wires are piled up inside the circular groove 10, the electric push rod 4 is started to drive the end of the brush wire bundling mechanism close to the brush wires. The side surface of the turntable 7 is used to squeeze and flatten the end of the brush wires extending out of the circular groove 10, so that the two ends of the brush wires are aligned between the rear baffle 13 and the turntable 7, avoiding the uneven situation of the extending ends of the brush wires. At the same time, after the alignment is completed, the electric push rod 4 pushes the brush wire bundling mechanism to a suitable position. By starting the motor 6, the motor 6 drives the turntable 7 to rotate, so that the packaging film on the turntable 7 wraps the extending ends of the brush wires, automatically completing the bundling task.

[0026] When specifically used, one end of the packaging film can be attached to the extending end of the brush wires, and rotation is used to achieve the purpose of bundling.

[0027] The radius of the turntable 7 is larger than the radius of the circular groove 10.

Claims

1. An automatic brush wire bundling device, characterized in that: The invention comprises a supporting frame (1), wherein a slide groove (3) is provided at the top of the supporting frame (1) along the length direction, a boss (2) is provided on one side of the slide groove (3), the bottom end of the boss (2) is fixed on the supporting frame (1), a loading platform (9) is fixed on the top of the boss (2), a circular groove (10) is provided in the loading platform (9), the circular groove (10) simultaneously passes through both sides of the loading platform (9), a through groove communicating with the outside is provided at the top of the circular groove (10), side baffles (11) are provided on both sides of the top of the through groove, the bottom ends of the two side baffles (11) are fixed on the loading platform (9), a spacing for brush wires to pass through is reserved between the two side baffles (11), a sliding support block (5) is slidably matched on the slide groove (3), and a brush wire bundling mechanism is fixed on the sliding support block (5).

2. The automatic brush wire processing bundling device according to claim 1 is characterized in that: The brush wire bundling mechanism comprises a motor (6) and a shaft fixer (12), wherein the bottom end of the motor (6) is fixed on a sliding support block (5), the shaft fixer (12) is arranged on one side of the motor (6), the driving shaft of the motor (6) is rotatably connected to the inside of the shaft fixer (12), and the end of the driving shaft extends out of the shaft fixer (12), and the extended end is connected to a turntable (7), and a coating rod (8) is fixed on one side of the turntable (7) close to the circular groove (10), and a packaging film is wound on the coating rod (8).

3. The automatic brush wire processing bundling device according to claim 1 is characterized in that: A rear baffle (13) is fixed to a side of the circular groove (10) away from the brush wire bundling mechanism, and an infrared sensor (14) is embedded on the top of the rear baffle (13).

4. The automatic brush wire processing bundling device according to claim 1 is characterized in that: An electric push rod (4) is fixedly connected between the boss (2) and the sliding support block (5).

5. The automatic brush wire processing bundling device according to claim 1, characterized in that: The two side baffles (11) are distributed in a V-shape, and the V-shaped opening of the V-shaped structure is arranged upwards, and the bottom ends of the two side baffles (11) are connected to the top end of the circular groove (10).

6. The automatic brush wire processing bundling device according to claim 2, characterized in that: The radius of the rotating disk (7) is greater than the radius of the circular groove (10).

7. The automatic brush wire processing bundling device according to claim 1 is characterized in that: The bottom end of the material placement platform (9) is provided with a slot (15) for inserting the film coating rod (8).