Testing wobble plate device

Abstract

The utility model relates to a test wobble plate device, which comprises a frame, and a manipulator, a rotating cylinder, a material clamping jaw cylinder, a visual detection module, a performance detection module and a wobble plate module which are arranged on the frame, the material clamping jaw cylinder is connected with the manipulator through the rotating cylinder and is used for clamping a common mode filter, and the wobble plate module is connected with the material clamping jaw cylinder through the visual detection module. The visual detection module and the performance detection module are both located on one side of the wobble plate module, the wobble plate module comprises a base plate and plastic uptake plates, the base plate is located on the rack, and the plastic uptake plates are located above the base plate. According to the utility model, appearance performance detection of the common-mode filter and tray arrangement of a final product are integrated in one device, so that automatic detection and tray arrangement are realized, manual operation is replaced, and automatic production is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of common mode filters, and more specifically, to a test and placing device. Background Art

[0002] Common mode filters usually adopt ferrite cores and are wound with two wires in parallel. In the current production of common mode filters, the common mode filters need to be subjected to performance detection and placed on trays for packaging. Taking performance detection as an example, at least the high voltage, inductance and impedance performance of the common mode filters need to be detected, and the appearance of the products also needs to be manually inspected. Generally speaking, multiple detections mean multiple processes. At present, both the performance detection and the placing process are separate, and in many cases, they are manually operated. Repetitive manual operations are prone to problems such as missed detection and misdetection, and errors are also likely to occur during placing on trays. If the performance detection and placing are automated, it will be beneficial to the development of the common mode filter production line. Summary of the Invention

[0003] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a test and placing device, which integrates the appearance performance detection of common mode filters and the placing of final products in one device, realizes automated detection and placing, replaces manual operation, and is beneficial to automated production.

[0004] The above technical purpose of the utility model is achieved through the following technical solutions:

[0005] A test and placing device includes a frame, a manipulator, a rotary cylinder, a clamping jaw cylinder, a vision detection module, a performance detection module and a placing module arranged on the frame. The clamping jaw cylinder is connected to the manipulator through the rotary cylinder and is used for clamping common mode filters. Both the vision detection module and the performance detection module are on one side of the placing module. The placing module includes a chassis and a blister tray. The chassis is arranged on the frame, and multiple blister trays are above the chassis.

[0006] In one embodiment, the vision detection module includes a side camera and a bottom camera. The frame is provided with an observation hole. Multiple side cameras are arranged on the frame and outside the observation hole. The bottom camera is arranged below the frame, facing upwards and directly below the observation hole.

[0007] In one embodiment, the performance detection module includes a detection base, a detection clamping jaw cylinder and a pin detection component arranged on the detection base. The cylinder body of the detection clamping jaw cylinder is arranged on the frame. Two pin detection components are respectively connected to the two clamping jaws of the detection clamping jaw cylinder. A detection space is between the two pin detection components.

[0008] In one embodiment, the test tray placing device further includes a collection tank and a collection pipe. A plurality of the collection pipes penetrate through the frame, and a plurality of the collection tanks are located below the frame and correspond to the plurality of collection pipes respectively.

[0009] In one embodiment, the test tray placing device further includes an adjusting rotary cylinder and a magnetic attracting member. The cylinder body of the adjusting rotary cylinder is arranged on the detection base, on one side of the detection jaw cylinder. The magnetic attracting member is connected to the piston member of the adjusting rotary cylinder, and the magnetic attracting member is horizontally located in the detection space.

[0010] In one embodiment, a positioning camera is further arranged outside the detection jaw cylinder, facing the detection space, and is used for monitoring the movement of the finished product in the detection space.

[0011] In one embodiment, the tray placing module further includes a rotary motor assembly. The rotary motor assembly is arranged on the frame, and the axis of the chassis is connected to the rotary motor assembly and is driven to rotate by the rotary motor assembly.

[0012] In summary, the present utility model has the following beneficial effects:

[0013] The present utility model integrates the appearance performance detection of the common mode filter and the tray placing of the final product in one device, realizes automatic detection and tray placing, replaces manual operation, and is beneficial to automatic production. Description of the Drawings

[0014] Figure 1 is a schematic diagram of the present utility model;

[0015] Figure 2 is a schematic diagram of the present utility model from another angle.

[0016] In the figure: 1, frame; 2, manipulator; 3, clamping jaw cylinder; 4, side camera; 5, bottom camera; 6, detection base; 7, detection jaw cylinder; 8, collection pipe; 9, reflector; 10, chassis; 11, rotary motor assembly; 12, adjusting rotary cylinder; 13, observation hole; 14, pin detection member; 15, magnetic attracting member. Detailed Embodiments

[0017] The following combines the drawings and embodiments to describe the present utility model in detail.

[0018] It should be noted that the orientation words such as "upper" and "lower" involved in this article are relative to the perspective of the drawings, and are only for the convenience of description and cannot be construed as a limitation to the technical solution.

[0019] Such as Figure 1-2As shown in the figure. The utility model provides a test tray placing device, which includes a frame 1, a manipulator 2, a rotary cylinder, a material clamping jaw cylinder 3, a vision detection module, a performance detection module and a tray placing module arranged on the frame 1. The material clamping jaw cylinder 3 is connected to the manipulator 2 through the rotary cylinder and is used for clamping a common mode filter. The vision detection module and the performance detection module are both on one side of the tray placing module. The tray placing module includes a chassis 10 and a blister tray. The chassis 10 is on the frame 1, and a plurality of blister trays are above the chassis 10.

[0020] The utility model can cooperate with an external feeding device. The manipulator 2 enables the material clamping jaw cylinder 3 to take out the common mode filter from the feeding device, and successively clamp it above the vision detection module and the performance detection module to perform appearance testing and performance testing. The qualified common mode filters are clamped and placed on the blister tray, while the unqualified common mode filters do not enter the blister tray. It is easy to understand that the unqualified common mode filters can be clamped and removed from the frame 1 or recycled by other devices.

[0021] It is easy to understand that the manipulator 2 is a multi-axis manipulator 2, which at least has the functions of moving and lifting in a plane. The material clamping jaw cylinder 3 is connected to the manipulator 2 through the rotary cylinder to realize the movement of the material clamping jaw cylinder 3 in the plane and its own rotation.

[0022] Preferably, the vision detection module includes a side camera 4 and a bottom camera 5. The frame 1 is provided with an observation hole 13. A plurality of the side cameras 4 are arranged on the frame 1 and are outside the observation hole 13. The bottom camera 5 is arranged below the frame 1, and the bottom camera 5 faces upward and is directly below the observation hole 13. When the material clamping jaw cylinder 3 clamps and moves the common mode filter directly above the observation hole 13 and between a plurality of side cameras 4, the side camera 4 and the bottom camera 5 take pictures of the common mode filter, and the system analyzes whether the appearance of the common mode filter is qualified.

[0023] Preferably, a reflector 9 is arranged on the frame 1. The reflector 9 is outside the observation hole 13 and is opposite to the side camera 4.

[0024] As Figure 2 shown, the number of the side cameras 4 is at least two. Correspondingly, the number of the reflectors 9 is also two. The shooting directions of the two side cameras 4 are perpendicular to each other, and can simultaneously shoot the appearances of two adjacent sides of the common mode filter. After the common mode filter rotates 180°, the appearances of the other two sides are photographed.

[0025] Preferably, the performance detection module includes a detection base 6, a detection jaw cylinder 7 and a pin detection member 14 disposed on the detection base 6. The cylinder block of the detection jaw cylinder 7 is disposed on the frame 1. The two pin detection members 14 are respectively connected to the two jaws of the detection jaw cylinder 7. A detection space is formed between the two pin detection members 14. When the material clamping jaw cylinder 3 clamps and moves the common mode filter to the detection space, the cylinder block of the detection jaw cylinder 7 controls the two pin detection members 14 to respectively contact the pins of the common mode filter to detect the performance of the common mode filter. It is easy to understand that the number of performance detection modules can be multiple to detect different performances of the common mode filter.

[0026] Preferably, the test and tray loading device further includes a collection tank and a collection pipe 8. A plurality of the collection pipes 8 penetrate the frame 1, and a plurality of the collection tanks are located below the frame 1 and respectively correspond to the plurality of collection pipes 8. For example Figure 1-2 in, the number of the collection pipes 8 is three, which can be divided into three types: "qualified in performance but unqualified in appearance", "unqualified in performance but qualified in appearance", and "unqualified in both performance and appearance", and the corresponding unqualified products are respectively collected. The qualified products enter the tray loading module.

[0027] Preferably, the test and tray loading device further includes an adjustment rotary cylinder 12 and a magnetic attraction member 15. The cylinder block of the adjustment rotary cylinder 12 is disposed on the detection base 6, on one side of the detection jaw cylinder 7. The magnetic attraction member 15 is connected to the piston member of the adjustment rotary cylinder 12, and the magnetic attraction member 15 is horizontally located in the detection space.

[0028] Preferably, a positioning camera (not shown in the drawings) is further disposed outside the detection jaw cylinder 7, facing the detection space, and is used to monitor the movement of the finished product in the detection space.

[0029] After the common mode filter is detected as a qualified product, the common mode filter is placed on the magnetic attraction member 15, the two pin detection members 14 are reset, and the magnetic attraction member 15 rotates 90°, so that the originally vertically placed common mode filter becomes horizontally placed. Then, the material clamping jaw cylinder 3 clamps the horizontally placed common mode filter into the tray loading module to realize tray loading.

[0030] The working process of the test and tray loading device is as follows: The manipulator 2 drives the material clamping jaw cylinder 3 to clamp the common mode filter into the performance detection module and the vision detection module for detection. The qualified common mode filters are then clamped and placed on the material tray; when a material tray is full of common mode filters, the chassis 10 rotates to make another empty material tray enter the position for loading common mode filters.

[0031] Preferably, the tray arranging module further includes a rotary motor assembly 11. The rotary motor assembly 11 is arranged on the frame 1, and the axis of the chassis 10 is connected to the rotary motor assembly 11 and driven to rotate by the rotary motor assembly 11. It is easy to understand that a plurality of workstations for placing plastic suction trays are arranged on the chassis 10. The rotary motor assembly 11 drives the chassis 10 to rotate, and cooperates with the manipulator 2 and the clamping jaw cylinder 3 to place the common mode filter on the plastic suction tray with vacancies.

[0032] The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A testing device for a wobble plate, characterized in that: The invention comprises a frame (1), a manipulator (2) arranged on the frame (1), a rotary cylinder, a clamping claw cylinder (3), a visual detection module, a performance detection module and a swing plate module, wherein the clamping claw cylinder (3) is connected to the manipulator (2) via a rotary cylinder and is used to clamp a common mode filter, the visual detection module and the performance detection module are both located on one side of the swing plate module, and the swing plate module comprises a chassis (10) and a blister plate, wherein the chassis (10) is located on the frame (1), and a plurality of blister plates are located above the chassis (10).

2. The test plate swing device according to claim 1, characterized in that: The visual inspection module comprises a side camera (4) and a bottom camera (5); the frame (1) is provided with an observation hole (13); a plurality of the side cameras (4) are arranged on the frame (1) and are located outside the observation hole (13); the bottom camera (5) is arranged below the frame (1); the bottom camera (5) faces upward and is located directly below the observation hole (13).

3. The test wobble plate device according to claim 1, characterized in that: The performance detection module comprises a detection base (6), a detection jaw cylinder (7) and a pin detection member (14) arranged on the detection base (6); the cylinder body of the detection jaw cylinder (7) is arranged on the frame (1); two pin detection members (14) are respectively connected to two jaws of the detection jaw cylinder (7); and a detection space is provided between the two pin detection members (14).

4. The test wobble plate device according to claim 1, characterized in that: It also comprises a collecting trough and a collecting pipe (8), wherein a plurality of the collecting pipes (8) penetrate the frame (1), and the plurality of the collecting troughs are located below the frame (1) and correspond to the plurality of collecting pipes (8) respectively.

5. The test wobble plate device according to claim 3, characterized in that: It also includes an adjusting rotary cylinder (12) and a magnetic attraction component (15), wherein the cylinder body of the adjusting rotary cylinder (12) is arranged on the detection base (6) and is located on one side of the detection jaw cylinder (7), and the magnetic attraction component (15) is connected to the piston component of the adjusting rotary cylinder (12), and the magnetic attraction component (15) is horizontally located in the detection space.

6. The test wobble plate device according to claim 5, characterized in that: A positioning camera is also arranged outside the detection clamping claw cylinder (7), facing the detection space, and is used to monitor the movement of the finished product in the detection space.

7. The test wobble plate device according to claim 1, characterized in that: The swing plate module further comprises a rotating motor assembly (11), wherein the rotating motor assembly (11) is arranged on the frame (1), and the axis of the chassis (10) is connected to the rotating motor assembly (11) and is driven to rotate by the rotating motor assembly (11).

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