Automatic deviation correcting device for color steel plate conveying
By designing the automatic deviation correction device for conveying color steel plates, using the deviation correction mechanism and adjustment mechanism, the problem of color steel plates shifting during the conveying process is solved, the precise deviation correction of color steel plates and the stability of spraying position are achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202421812660.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2035-04-27
AI Technical Summary
Color steel plates may be offset during the transportation process, resulting in a deviation in the spraying position and affecting product quality.
An automatic deviation correction device for conveying color steel plates is designed, including a deviation correction mechanism and an adjustment mechanism. The deviation correction mechanism consists of a roller frame, a deviation correction roller, a laser rangefinder and a reflector. The trapezoidal screw is driven to rotate through a servo motor to adjust the distance of the deviation correction roller, and the laser rangefinder is used to monitor and adjust the position of the deviation correction roller in real time.
Effectively correct color steel plates of different widths to allow them to enter the spray paint room correctly, reduce spray position deviation, improve product quality, and extend its service life by reducing the pressure of the positioning guide rod.
Smart Images

Figure CN222974265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of color steel plate processing, and particularly relates to an automatic deviation rectification device for color steel plate conveying. Background Technique
[0002] Color steel plate, also known as color coated steel plate, is a kind of steel plate with an organic coating. Color steel plates are widely used as lightweight building materials in the fields of construction, industry, etc. It uses cold-rolled substrate, hot-dip galvanized substrate or electro-galvanized substrate as raw materials, and through surface pretreatment and roll coating process, one or more layers of liquid coatings are coated and baked and cooled. Color steel plates have the advantages of strong corrosion resistance, light weight, good aesthetics, convenient installation, heat preservation and heat insulation, etc. Its coatings are rich and diverse, with bright colors, which can meet the appearance requirements of different building designs.
[0003] During the processing of color steel plates, a conveyor belt is needed to convey the color steel plates into the spraying room for spraying. During the conveying process, the color steel plates on the conveyor belt may deviate. After the color steel plates on the conveyor belt deviate, they will deviate from the spraying heads in the spraying room, resulting in deviation of the spraying position and affecting the product quality. Therefore, an automatic deviation rectification device for color steel plate conveying is proposed. Content of the Utility Model
[0004] The main purpose of the utility model is to provide an automatic deviation rectification device for color steel plate conveying, which can effectively solve the problems mentioned in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] An automatic deviation rectification device for color steel plate conveying, including a device frame body. A cylinder is arranged at the upper end of the device frame body. The output end of the cylinder is connected with a sliding seat. An adjusting pressure roller is movably installed on the sliding seat. Its characteristics are: a connecting shaft is fixedly installed on the device frame body. An adjusting mechanism is arranged between the device frame bodies. The adjusting mechanism includes a positioning bracket fixed on the device frame body. A positioning guide rod is fixedly installed on the positioning bracket. A motor seat is fixedly installed at the middle position of the positioning guide rod. A servo motor is fixedly installed on the motor seat. Trapezoidal lead screws are movably installed on both sides of the motor seat. A lead screw slider is arranged on the trapezoidal lead screw. A deviation rectification mechanism is connected to the lead screw slider. The deviation rectification mechanism includes a roller frame body fixed on the lead screw slider. A deviation rectification roller is movably installed in the roller frame body. A laser rangefinder and a reflector are arranged on the roller frame body. A positioning shaft is arranged at the end of the roller frame body. A threaded telescopic rod is movably installed on the positioning shaft. One end of the screw can be connected to the fixed roller frame body and the other end can be connected to the connecting shaft.
[0007] Furthermore, bevel gears are arranged at the ends of the trapezoidal lead screws and the servo motor, and the bevel gears are meshed with each other in pairs. The servo motor can drive the trapezoidal lead screw to rotate
[0008] Furthermore, bolts are provided on the motor base, and the servo motor is fixed on the upper surface of the motor base by the bolts.
[0009] Furthermore, a movable hole is provided on the lead screw slider. The lead screw slider is movably installed on the positioning guide rod through the movable hole. The roller frame is movably installed below the positioning guide rod through the lead screw slider. Bearings are provided at both ends of the trapezoidal lead screw. The trapezoidal lead screw is movably installed between the positioning bracket and the motor base through the bearings, and the trapezoidal lead screw can drive the lead screw slider to move left and right.
[0010] Furthermore, the deviation rectifying mechanism further includes a movable shaft movably installed on the roller frame, and a bearing is provided on the movable shaft.
[0011] Furthermore, the movable shaft is movably installed on the roller frame through the bearing, and the deviation rectifying roller is movably installed in the roller frame through the movable shaft. The deviation rectifying roller can freely rotate in the roller frame.
[0012] Furthermore, one end of the threaded telescopic rod is movably installed on the roller frame through a positioning shaft. A docking hole is provided at the other end of the threaded telescopic rod. The other end of the threaded telescopic rod is connected to the connecting shaft through the docking hole, and the threaded telescopic rod will support the end of the roller frame.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The roller frame of the deviation rectifying mechanism is wider at the front and narrower at the back. When the color steel plate passes through the roller frame, the deviation rectifying roller will guide the color steel plate on the conveyor belt to move to the middle position, so that the color steel plate can correctly enter the spray painting room. And the threaded telescopic rod will provide support for the end of the roller frame, reduce the pressure on the positioning guide rod, and extend the service life of the positioning guide rod.
[0015] 2. The trapezoidal lead screw can be driven to rotate by the servo motor. After the trapezoidal lead screw rotates, the lead screw slider moves left and right. After the lead screw slider moves left and right, it will drive the roller frame to move left and right, adjusting the distance between the deviation rectifying rollers. And during the left and right movement of the roller frame, the laser rangefinder and the reflector can cooperate with each other to monitor the distance between the deviation rectifying rollers in real time, which is convenient for the user to accurately adjust the distance between the deviation rectifying rollers, and correct color steel plates of different widths to the middle position of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of the utility model;
[0017] Figure 2 is the partial structural schematic diagram of the utility model;
[0018] Figure 3Schematic diagram of the adjustment mechanism of the present utility model;
[0019] Figure 4 Schematic diagram of the deviation rectification mechanism of the present utility model.
[0020] In the figure: 1, device frame; 2, connecting shaft; 3, sliding seat; 4, cylinder; 5, adjusting roller; 6, adjustment mechanism; 601, positioning bracket; 602, lead screw slider; 603, positioning guide rod; 604, trapezoidal lead screw; 605, motor base; 606, servo motor; 607, helical gear; 7, deviation rectification mechanism; 701, roller frame; 702, deviation rectification roller; 703, movable shaft; 704, laser rangefinder; 705, reflector; 706, threaded telescopic rod; 707, positioning shaft. Specific embodiments
[0021] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] As Figure 1 Figure 2 shown, the automatic deviation rectification device for color steel plate transportation includes a device frame 1. A cylinder 4 is provided at the upper end of the device frame 1. The output end of the cylinder 4 is connected with a sliding seat 3. An adjusting roller 5 is movably installed on the sliding seat 3. A connecting shaft 2 is fixedly installed on the device frame 1. An adjustment mechanism 6 is provided between the device frames 1. The adjustment mechanism 6 includes a positioning bracket 601 fixed on the device frame 1. A positioning guide rod 603 is fixedly installed on the positioning bracket 601. A motor base 605 is fixedly installed at the middle position of the positioning guide rod 603. A servo motor 606 is fixedly installed on the motor base 605. Trapezoidal lead screws 604 are movably installed on both sides of the motor base 605. A lead screw slider 602 is provided on the trapezoidal lead screw 604. A deviation rectification mechanism 7 is connected to the lead screw slider 602. By using the adjustment mechanism 6 and the deviation rectification mechanism 7 in cooperation, color steel plates of different widths can be corrected to the middle position of the conveyor belt.
[0023] As Figure 4 shown, the deviation rectification mechanism 7 includes a roller frame 701 fixed on the lead screw slider 602. A deviation rectification roller 702 is movably installed in the roller frame 701. A laser rangefinder 704 and a reflector 705 are provided on the roller frame 701. A positioning shaft 707 is provided at the end of the roller frame 701. A threaded telescopic rod 706 is movably installed on the positioning shaft 707. The deviation rectification mechanism 7 further includes a movable shaft 703 movably installed on the roller frame 701, and a bearing is provided on the movable shaft 703.
[0024] Specifically, when the color steel plate with a wider front and narrower rear on the roller frame body 701 of the deviation rectifying mechanism 7 passes through the roller frame body 701, the deviation rectifying rollers 702 will guide the color steel plate on the conveyor belt to move to the middle position, so that the color steel plate can correctly enter the spray painting chamber. Moreover, the threaded telescopic rod 706 will provide support for the end of the roller frame body 701, reduce the pressure on the positioning guide rod 603, and extend the service life of the positioning guide rod 603.
[0025] As Figure 3 shown, an adjusting mechanism 6 is provided between the device frame bodies 1. The adjusting mechanism 6 includes a positioning bracket 601 fixed on the device frame body 1. A positioning guide rod 603 is fixedly installed on the positioning bracket 601. A motor seat 605 is fixedly installed at the middle position of the positioning guide rod 603. A servo motor 606 is fixedly installed on the motor seat 605. Trapezoidal lead screws 604 are movably installed on both sides of the motor seat 605. A lead screw slider 602 is provided on the trapezoidal lead screw 604. Helical gears 607 are provided at the ends of the trapezoidal lead screw 604 and the servo motor 606, and the helical gears 607 are meshed with each other in pairs.
[0026] Specifically, the servo motor 606 can be driven to drive the trapezoidal lead screw 604 to rotate. After the trapezoidal lead screw 604 rotates, the lead screw slider 602 moves left and right. After the lead screw slider 602 moves left and right, it will drive the roller frame body 701 to move left and right, adjust the distance between the deviation rectifying rollers 702. Moreover, during the left and right movement of the roller frame body 701, the laser rangefinder 704 and the reflector 705 can cooperate with each other to monitor the distance between the deviation rectifying rollers 702 in real time, which is convenient for users to accurately adjust the distance between the deviation rectifying rollers 702 and correct color steel plates with different widths to the middle position of the conveyor belt.
[0027] It should be noted that the present utility model is an automatic deviation rectification device for color steel plate conveying. In actual use, first, the entire device is set at the end of the conveyor belt. When the conveyor belt conveys the color steel plate into the painting room, it will pass through the deviation rectification mechanism 7. The roller frame body 701 on the deviation rectification mechanism 7 is wider at the front and narrower at the rear. When the color steel plate passes through the roller frame body 701, the deviation rectification roller 702 will guide the color steel plate on the conveyor belt to move to the middle position, so that the color steel plate can enter the painting room correctly. And during the process of guiding the color steel plate, the color steel plate will apply pressure to the deviation rectification roller 702 on the roller frame body 701, and the pressure applied to the deviation rectification roller 702 will be transmitted to the positioning guide rod 603, causing the positioning guide rod 603 to deform. Before use, one end of the threaded telescopic rod 706 can be connected to the fixed roller frame body 701 and the other end to the connecting shaft 2, using the threaded telescopic rod 706 to provide support for the end of the roller frame body 701, reducing the pressure on the positioning guide rod 603 and extending the service life of the positioning guide rod 603. At the same time, the servo motor 606 can be started. Since bevel gears 607 are provided at the ends of both the trapezoidal lead screw 604 and the servo motor 606, and the bevel gears 607 are meshed with each other in pairs, after starting the servo motor 606, it will drive the trapezoidal lead screws 604 on both sides of the motor base 605 to rotate. After the trapezoidal lead screws 604 on both sides of the motor base 605 rotate, the lead screw sliders 602 move left and right. After the lead screw sliders 602 move left and right, they will drive the roller frame body 701 to move left and right. During the process of the roller frame body 701 moving left and right, the laser rangefinder 704 and the reflector 705 can cooperate with each other to monitor the distance between the deviation rectification rollers 702 in real time, so as to accurately adjust the distance between the deviation rectification rollers 702, facilitating the rectification of color steel plates with different widths to the middle position of the conveyor belt.
[0028] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An automatic deviation-correcting device for conveying color steel plates, comprising a device frame (1), a cylinder (4) being arranged at the upper end of the device frame (1), a sliding seat (3) being connected to the output end of the cylinder (4), an adjusting pressing roller (5) being movably mounted on the sliding seat (3), characterized in that: A connecting shaft (2) is fixedly mounted on the device frame (1), an adjusting mechanism (6) is provided between the device frames (1), the adjusting mechanism (6) comprises a positioning bracket (601) fixed on the device frame (1), a positioning guide rod (603) is fixedly mounted on the positioning bracket (601), a motor seat (605) is fixedly mounted in the middle position of the positioning guide rod (603), a servo motor (606) is fixedly mounted on the motor seat (605), trapezoidal screw rods (604) are movably mounted on both sides of the motor seat (605), and the trapezoidal screw rods (604) are movably mounted on the two sides of the motor seat (605). A screw slider (602) is provided on the rod (604), and a correction mechanism (7) is connected to the screw slider (602). The correction mechanism (7) comprises a roller frame (701) fixed on the screw slider (602), a correction roller (702) is movably installed in the roller frame (701), a laser rangefinder (704) and a reflection plate (705) are provided on the roller frame (701), and a positioning shaft (707) is provided at the end of the roller frame (701), and a threaded telescopic rod (706) is movably installed on the positioning shaft (707).
2. The automatic deviation-correcting device for conveying color steel plates according to claim 1 is characterized in that: The ends of the trapezoidal lead screw (604) and the servo motor (606) are both provided with helical gears (607), and the helical gears (607) are meshed together in pairs.
3. The automatic deviation-correcting device for conveying color steel plates according to claim 2 is characterized in that: The motor seat (605) is provided with bolts, and the servo motor (606) is fixed to the upper surface of the motor seat (605) by means of the bolts.
4. The automatic deviation-correcting device for conveying color steel plates according to claim 3 is characterized in that: The screw slider (602) is provided with a movable hole, and the screw slider (602) is movably mounted on the positioning guide rod (603) through the movable hole. The roller frame (701) is movably mounted below the positioning guide rod (603) through the screw slider (602). The edges of both ends of the trapezoidal screw (604) are provided with bearings, and the trapezoidal screw (604) is movably mounted between the positioning bracket (601) and the motor seat (605) through the bearings.
5. The automatic deviation-correcting device for conveying color steel plates according to claim 4 is characterized in that: The deviation correction mechanism (7) further comprises a movable shaft (703) movably mounted on the roller frame body (701), and a bearing is arranged on the movable shaft (703).
6. The automatic deviation-correcting device for conveying color steel plates according to claim 5 is characterized in that: The movable shaft (703) is movably mounted on the roller frame body (701) via a bearing, and the deviation-correcting roller (702) is movably mounted in the roller frame body (701) via the movable shaft (703).
7. The automatic deviation-correcting device for conveying color steel plates according to claim 6 is characterized in that: One end of the threaded telescopic rod (706) is movably mounted on the roller frame body (701) via a positioning shaft (707), and the other end of the threaded telescopic rod (706) is provided with a docking hole, and the other end of the threaded telescopic rod (706) is connected to the connecting shaft (2) via the docking hole.