Magnetic part transfer mechanism
By designing a magnetic part transport mechanism, including a magnet moving mechanism and a robot fixture, the problem of dislocation between the iron sheet and the magnet during the magnetic filling process is solved, and the high concentricity of the finished product and the improvement of product quality is achieved.
Patent Information
- Application Number
- CN202422300266.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In the production process of EPS automatic steering sensor, the iron sheet and the magnet are easily dislocated before and after magnetization, resulting in the misalignment of the iron sheet and the magnet in the finished product, affecting the performance and quality of the product.
A magnetic part transport mechanism is designed, including an iron sheet moving mechanism, a magnet moving mechanism and a robot clamp. The magnet movement mechanism realizes the precise positioning and transport of magnets through magnet vibrating discs, vibration conveying components, feeding limit components, magnetic charging components and positioning components; robotic clamps are used to absorb and transfer iron sheets and magnets to accurately align them in the injection molding machine.
Through precise positioning and transport of magnets and iron sheets, the concentricity of the finished product is ensured, the misalignment problem is reduced, and the product quality and production efficiency are improved.
Smart Images

Figure CN222974366U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of magnetizing equipment, and particularly to a magnetic part transfer mechanism. Background Art
[0002] During the production process of an EPS automatic steering sensor, the iron sheet and the magnet of the torque sensor need to be stacked together and magnetized. The iron sheet has a magnetic conduction effect. After magnetization, due to the magnetic force, the iron sheet and the magnet will stick together, and then they are put into the moving die of the plastic mold of the injection molding machine for injection molding and encapsulation to form a finished product. However, when the iron sheet and the magnet are stacked for magnetization, the iron sheet and the magnet will be misaligned before and after magnetization, making it difficult to ensure the concentricity of the iron sheet and the magnet, resulting in a misalignment problem between the iron sheet and the magnet in the finished product, which affects the performance and quality of the product. Summary of the Utility Model
[0003] In order to improve the defect that the iron sheet and the magnet of the torque sensor are prone to misalignment and it is difficult to ensure the concentricity of the iron sheet and the magnet when they are stacked for magnetization, the present application provides a magnetic part transfer mechanism.
[0004] A magnetic part transfer mechanism provided by the present application adopts the following technical solutions:
[0005] A magnetic part transfer mechanism includes an injection molding machine, and further includes a frame, an iron sheet moving mechanism arranged on the frame, a magnet moving mechanism arranged on the frame and on one side of the iron sheet moving mechanism, and a manipulator fixture arranged on the frame.
[0006] The magnet moving mechanism includes a magnet vibrating disk arranged on the frame, a magnet vibrating conveying component arranged at the output end of the magnet vibrating disk, a magnet feeding limiting component arranged on one side of the magnet vibrating conveying component and aligned with the output end of the magnet vibrating conveying component, a magnet magnetizing component arranged on the frame and on one side of the magnet feeding limiting component, a magnet positioning component arranged on one side of the magnet magnetizing component, and a magnet transfer component arranged on one side of the magnet magnetizing component; the magnet transfer component is used to suck the magnet on the magnet feeding limiting component and sequentially transfer it to the magnet magnetizing component and the magnet positioning component.
[0007] The manipulator fixture is used to suck the iron sheet on the iron sheet moving mechanism and transfer it to the injection molding machine, and the manipulator fixture is also used to suck the magnet on the magnet positioning component and transfer it to the injection molding machine so that the magnet is aligned with the iron sheet.
[0008] By adopting the above technical solution, the magnet is output through the magnet vibrating disk, conveyed to the magnet loading limiting component for positioning through the magnet vibrating conveying component; the magnet transfer component sucks the magnet from the magnet loading limiting component, and sequentially transfers the magnet to the magnet magnetization component for magnetization, and then continues to transfer it to the magnet positioning component; meanwhile, the manipulator fixture sucks the iron sheet from the iron sheet moving mechanism and transfers the iron sheet into the injection molding machine; meanwhile, the manipulator fixture also sucks the magnet that has been magnetized and positioned from the magnet positioning component and transfers the magnet into the injection molding machine, so that the magnet and the iron sheet are accurately aligned in the injection molding machine; this application realizes the precise positioning and transfer of the magnet and the iron sheet, ensures the alignment of the magnet and the iron sheet during the injection molding process, effectively improves the concentricity of the finished product, reduces the misalignment problem, and thus improves the product quality and production efficiency.
[0009] Preferably, the magnet loading limiting component includes a magnet limiting bracket connected to the frame and located on one side of the magnet vibrating conveying component, a magnet support plate arranged on the magnet limiting bracket, a magnet support column connected to the magnet support plate, a magnet limiting plate fixedly connected to the end of the magnet support column, a magnet push plate movably inserted between the magnet limiting plate and the magnet support plate, a magnet push rod nozzle connected to the magnet push plate and movably inserted on the magnet limiting plate, and a magnet unloading driving component connected to the magnet support plate and used to drive the magnet push plate to move away from or close to the magnet limiting plate.
[0010] By adopting the above technical solution, after the magnet is conveyed to the magnet limiting plate by the magnet vibrating conveying component in this application, the magnet push rod nozzle sucks the magnet tightly, the magnet push plate moves under the drive of the magnet unloading driving component, and the magnet push plate drives the magnet push rod nozzle to precisely lift and push the magnet to the unloading position for the magnet transfer component to suck; the magnet push rod nozzle ensures the stability of the magnet during the pushing process, thereby avoiding magnet misalignment; through this design, the magnet loading limiting component can realize the precise positioning and stable conveying of the magnet, ensure the accurate alignment and operation of the magnet in the subsequent processes, and further improve the production efficiency and product precision.
[0011] Preferably, the magnet limiting plate includes a magnet limiting bottom plate connected to the magnet support column and located on one side of the output end of the magnet vibrating conveying component, a magnet limiting cover plate arranged on the upper side of the magnet limiting bottom plate, and a magnet detection sensor connected to the magnet support plate and located on one side of the magnet limiting bottom plate;
[0012] The magnet limiting base plate is further provided with a magnet guiding groove for inserting a magnet, and a magnet feeding through hole provided at the end of the magnet guiding groove and communicating with the magnet guiding groove. The magnet limiting cover plate covers the magnet guiding groove. The magnet detection sensor is located on one side of the magnet feeding through hole and is used to detect the magnet in the magnet feeding through hole. The magnet feeding through hole is used for the magnet push rod nozzle to movably insert from the inner side of the magnet limiting base plate to suck and hold the magnet tightly.
[0013] By adopting the above technical solution, the magnet is conveyed from the magnet vibrating conveying component to the magnet guiding groove of the magnet limiting base plate and enters the magnet feeding through hole. After the magnet detection sensor ensures that the magnet is in place, the magnet push rod nozzle firmly sucks the magnet to prepare for the next transfer operation. This application ensures the stable conveyance, precise positioning and detection of the magnet, greatly improving the automation degree of production and the reliability of the finished product quality.
[0014] Preferably, the magnet positioning component includes a magnet longitudinal conveying part connected to the machine frame and located on one side of the magnet magnetization component, a magnet moving seat arranged at the mobile end of the magnet longitudinal conveying part, a magnet positioning plate arranged on the magnet moving seat, a magnet flipping part arranged between the magnet moving seat and the magnet positioning plate, and a magnet positioning nozzle arranged on the magnet positioning plate. The magnet longitudinal conveying part is used to drive the magnet positioning nozzle to reciprocate between the blanking station of the magnet transfer component and the loading station of the manipulator fixture.
[0015] By adopting the above technical solution, after the magnet of this application is sucked by the magnet positioning nozzle, the magnet longitudinal conveying part drives the magnet positioning nozzle to move between the magnet transfer component and the manipulator fixture, realizing the precise transfer of the magnet from the magnetization station to the loading station. This application ensures the precise positioning, attitude adjustment and smooth transfer of the magnet, thus improving the production efficiency and the stability of the product quality.
[0016] Preferably, the magnet transfer component includes a magnet transfer support frame connected to the machine frame, a magnet transverse driving part fixedly connected to the magnet transfer support frame and arranged horizontally, a magnet vertical driving part arranged at the mobile end of the magnet transverse driving part and arranged vertically, a magnet transfer seat arranged at the mobile end of the magnet vertical driving part, a magnet nozzle arranged on the magnet transfer seat, a shielding sleeve vertical moving part arranged on the magnet transfer seat, a shielding sleeve guiding plate arranged at the output end of the shielding sleeve vertical moving part, and a magnetic field shielding sleeve arranged on the shielding sleeve guiding plate and sleeved around the periphery of the magnet nozzle.
[0017] The magnet transverse driving part is used to drive the magnet nozzle to reciprocate between the magnet loading limiting component, the magnet magnetization component and the magnet positioning component.
[0018] By adopting the above technical solution, the vertically moving component of the shielding sleeve is connected to the magnet transfer seat. The output end of the vertically moving component of the shielding sleeve drives the shielding sleeve guide plate to move. The shielding sleeve guide plate is sleeved around the magnet nozzle, and the magnetic field of the magnet is shielded by the magnetic field shielding sleeve to prevent magnetic field interference during the magnetization process. The magnet lateral driving component drives the magnet nozzle to reciprocate between the magnet loading limiting component, the magnet magnetization component, and the magnet positioning component to complete the precise transfer of the magnet. This application ensures the stability and accuracy of the magnet during the transfer process and avoids magnetic field interference, thereby improving the accuracy of magnet magnetization and positioning, and enhancing the production efficiency and product quality.
[0019] Preferably, the magnet magnetization component includes a magnetization support connected to the frame, a magnetization component provided on the magnetization support, and a magnetic conduction core structure provided on the magnet nozzle and cooperating with the magnetization component for magnetization.
[0020] By adopting the above technical solution, the magnetization support is fixedly connected to the frame, the magnetization component is installed on the magnetization support, and the magnetization component is used for magnetizing the magnet. A magnetic conduction core structure cooperating with the magnetization component is provided on the magnet nozzle, and the magnetic conduction core structure transfers the magnetic force of the magnetization component to the magnet through its magnetic conduction performance. The magnet transfer assembly accurately positions the magnet at the magnetization component through the magnet nozzle, and the magnetic conduction core structure and the magnetization component cooperate to clamp the magnet to ensure uniform force on the magnet during the magnetization process, thereby achieving an efficient magnetization effect. The magnet magnetization component of this application ensures the stability and magnetization quality of the magnet during the magnetization process, avoids inconsistent magnet performance caused by uneven magnetic field distribution, and thus improves the production efficiency and product consistency.
[0021] Preferably, the iron sheet moving mechanism includes an iron sheet vibrating disk provided on the frame, an iron sheet vibrating and conveying assembly provided at the output end of the iron sheet vibrating disk, an iron sheet loading limiting assembly provided on the iron sheet vibrating and conveying assembly and aligned with the output end of the iron sheet vibrating disk, an iron sheet positioning assembly provided on the frame and located on one side of the iron sheet loading limiting assembly, and an iron sheet transfer assembly provided on one side of the iron sheet positioning assembly and used for sucking and transferring the iron sheet on the iron sheet loading limiting assembly to the iron sheet positioning assembly.
[0022] By adopting the above technical solution, the iron sheet vibrating disk is installed on the frame. The iron sheet vibrating disk conveys the iron sheets to the output end through vibration. The iron sheet vibrating conveying component is connected to the output end of the vibrating disk. The iron sheet vibrating conveying component is used to further convey the iron sheets to the iron sheet feeding and limiting component for precise positioning. The iron sheet feeding and limiting component is aligned with the vibrating conveying component to ensure the stability of the iron sheets when entering the iron sheet feeding and limiting component. The iron sheet positioning component is arranged on one side of the iron sheet feeding and limiting component and is used for the feeding and positioning operation of the iron sheets. The iron sheet transfer component is used to suck the iron sheets from the iron sheet feeding and limiting component and transfer them to the iron sheet positioning component to ensure the accurate positioning of the iron sheets throughout the process. The present application realizes the precise transmission, positioning and transfer of the iron sheets, effectively reduces errors, and improves the alignment accuracy and overall production efficiency of the iron sheets in subsequent processes.
[0023] Preferably, the iron sheet feeding and limiting component includes an iron sheet limiting bottom plate connected to the upper end surface of the iron sheet vibrating disk, an iron sheet limiting cover plate arranged on the upper side of the iron sheet limiting bottom plate, and an iron sheet detection sensor connected to the iron sheet limiting bottom plate. The iron sheet limiting bottom plate is further provided with an iron sheet guiding groove for the iron sheets to be inserted, and an iron sheet feeding groove arranged at the end of the iron sheet guiding groove and communicated with the iron sheet guiding groove. The iron sheet limiting cover plate covers the iron sheet guiding groove, and the iron sheet detection sensor is located on one side of the iron sheet feeding groove and is used to detect the iron sheets in the iron sheet feeding groove.
[0024] By adopting the above technical solution, when the iron sheets are conveyed to the iron sheet guiding groove by the iron sheet vibrating disk, the iron sheets will be guided into the iron sheet feeding groove. The iron sheet detection sensor monitors the presence of the iron sheets in the iron sheet feeding groove in real time to ensure the correct feeding and positioning of the iron sheets. Through effective guiding and precise detection, the present application ensures the accurate feeding and position stability of the iron sheets, and improves the automation and reliability of the production process.
[0025] Preferably, the iron sheet positioning component includes an iron sheet positioning bracket connected to the frame, an iron sheet flipping component arranged on the iron sheet positioning bracket, an iron sheet positioning plate arranged at the flipping end of the iron sheet flipping component, an iron sheet pushing plate movably inserted between the iron sheet positioning plate and the iron sheet flipping component, an iron sheet pushing rod suction nozzle connected to the iron sheet pushing plate and movably inserted on the iron sheet positioning plate, and an iron sheet blanking driving component arranged on the iron sheet flipping component and used to drive the iron sheet pushing plate to move away from or close to the iron sheet positioning plate.
[0026] By adopting the above technical solution, the iron sheet push rod suction nozzle is connected to the iron sheet push plate, and the iron sheet push rod suction nozzle is movably inserted on the iron sheet positioning plate for pushing the iron sheet to move upward; the iron sheet blanking driving component is arranged on the iron sheet turning component, and the iron sheet blanking driving component is used to drive the iron sheet push plate to move in a direction close to or away from the iron sheet positioning plate for pushing and positioning the iron sheet; this application ensures that the iron sheet can be accurately turned and pushed during the positioning process, so that the iron sheet is accurately positioned in each process on the production line, improving the production efficiency and the consistency of product quality.
[0027] Preferably, the manipulator fixture includes a manipulator connecting plate for connecting with the manipulator, an iron sheet suction component arranged on one side of the manipulator connecting plate, a magnet suction component arranged on the other side of the manipulator connecting plate, and a finished product suction component;
[0028] Both the magnet suction component and the finished product suction component include a connecting support column connected to the manipulator connecting plate, a suction support plate connected to the connecting support column, and a vacuum suction nozzle arranged on the suction support plate.
[0029] By adopting the above technical solution, the manipulator connecting plate is used to connect with the manipulator; the iron sheet suction component is arranged on one side of the manipulator connecting plate for sucking the iron sheet from the iron sheet positioning component; both the magnet suction component and the finished product suction component are arranged on the other side of the manipulator connecting plate; the finished product suction component is used to suck the injection-molded finished product from the injection molding machine; in this application, the connecting support column is fixed on the manipulator connecting plate, the suction support plate is connected to the support column and supports the vacuum suction nozzle; the manipulator fixture of this application can effectively suck the iron sheet, magnet and finished product, realizing the precise handling and transfer of each component in the automatic production line, and improving the production efficiency and product quality.
[0030] In summary, this application includes at least one of the following beneficial technical effects:
[0031] 1. The magnet is output through the magnet vibrating disk, conveyed to the magnet loading limit component through the magnet vibrating conveying component for positioning; the magnet transfer component sucks the magnet from the magnet loading limit component and sequentially transfers the magnet to the magnet magnetization component for magnetization, and then continues to transfer it to the magnet positioning component; at the same time, the manipulator fixture sucks the iron sheet from the iron sheet moving mechanism and transfers the iron sheet into the injection molding machine; at the same time, the manipulator fixture also sucks the magnet that has been magnetized and positioned from the magnet positioning component and transfers the magnet into the injection molding machine, so that the magnet and the iron sheet are accurately aligned in the injection molding machine; this application realizes the precise positioning and transfer of the magnet and the iron sheet, ensures the alignment of the magnet and the iron sheet during the injection molding process, effectively improves the concentricity of the finished product, reduces the misalignment problem, and thus improves the product quality and production efficiency;
[0032] 2. The magnetizing bracket is fixedly connected to the frame, and the magnetizing component is installed on the magnetizing bracket. The magnetizing component is used to magnetize the magnet; a magnetic conduction core structure matching the magnetizing component is arranged on the magnet nozzle, and the magnetic conduction core structure transfers the magnetic force of the magnetizing component to the magnet through magnetic conduction performance; the magnet transfer assembly accurately positions the magnet to the magnetizing component through the magnet nozzle, and the magnetic conduction core structure cooperates with the magnetizing component to clamp the magnet, ensuring uniform force on the magnet during the magnetizing process, so as to achieve an efficient magnetizing effect; the magnet magnetizing assembly of the present application ensures the stability and magnetizing quality of the magnet during the magnetizing process, avoids inconsistent magnet performance caused by uneven magnetic field distribution, and thus improves production efficiency and product consistency. Brief Description of the Drawings
[0033] Figure 1 is a schematic three-dimensional structure of an embodiment of the present application Figure 1 .
[0034] Figure 2 is a schematic three-dimensional structure of an embodiment of the present application Figure 2 .
[0035] Figure 3 is Figure 2 the enlarged view of part A in
[0036] Figure 4 is a schematic three-dimensional structure of an embodiment of the present application Figure 3 .
[0037] Figure 5 is Figure 4 the enlarged view of part B in
[0038] Figure 6 is a schematic cross-sectional structure of an embodiment of the present application Figure 1 .
[0039] Figure 7 is Figure 6 the enlarged view of part C in
[0040] Figure 8 is a schematic cross-sectional structure of an embodiment of the present application Figure 2 .
[0041] Figure 9 is Figure 8 the enlarged view of part D in
[0042] Figure 10 is a schematic three-dimensional structure diagram of the manipulator fixture in an embodiment of the present application.
[0043] Description of the Reference Numerals:
[0044] 1. Frame; 2. Iron sheet moving mechanism; 21. Iron sheet vibrating bowl; 22. Iron sheet vibrating conveying assembly; 23. Iron sheet feeding limiting assembly; 24. Iron sheet positioning assembly; 25. Iron sheet transfer assembly;
[0045] 231. Iron sheet limiting bottom plate; 232. Iron sheet limiting cover plate; 233. Iron sheet detection sensor; 234. Iron sheet guiding groove; 235. Iron sheet feeding groove; 241. Iron sheet positioning bracket; 242. Iron sheet flipping part; 243. Iron sheet positioning plate; 244. Iron sheet pushing plate; 245. Iron sheet pushing rod suction nozzle; 246. Iron sheet discharging driving part; 251. Iron sheet transfer support frame; 252. Iron sheet horizontal driving part; 253. Iron sheet vertical driving part; 254. Iron sheet transfer seat; 255. Iron sheet suction nozzle; 2421. Flipping support seat; 2422. Flipping plate; 2423. Driving hinge seat; 2424. Flipping driving part; 2425. Iron sheet pushing bottom plate; 2431. Support guiding column; 2432. Positioning plate body; 2433. Iron sheet positioning through hole;
[0046] 3. Magnet moving mechanism; 31. Magnet vibrating bowl; 32. Magnet vibrating conveying assembly; 33. Magnet feeding limiting assembly; 34. Magnet magnetizing assembly; 35. Magnet positioning assembly; 36. Magnet transfer assembly;
[0047] 321. Magnet vibrating part; 322. Magnet guide rail; 331. Magnet limiting bracket; 332. Magnet support plate; 333. Magnet support column; 334. Magnet limiting plate; 335. Magnet pushing plate; 336. Magnet pushing rod suction nozzle; 337. Magnet discharging driving part; 341. Magnetizing bracket; 342. Magnetizing part; 343. Magnetic core structure; 351. Magnet longitudinal conveying part; 352. Magnet moving seat; 353. Magnet positioning plate; 354. Magnet flipping part; 355. Magnet positioning suction nozzle; 361. Magnet transfer support frame; 362. Magnet horizontal driving part; 363. Magnet vertical driving part; 364. Magnet transfer seat; 365. Magnet suction nozzle; 366. Shielding sleeve vertical moving part; 367. Shielding sleeve guiding plate; 368. Magnetic field shielding sleeve; 3341. Magnet limiting bottom plate; 3342. Magnet limiting cover plate; 3343. Magnet detection sensor; 3344. Magnet guiding groove; 3345. Magnet feeding through hole; 3541. Magnet flipping support seat; 3542. Magnet flipping plate; 3543. Magnet driving hinge seat; 3544. Magnet flipping driving part;
[0048] 4. Manipulator fixture; 41. Manipulator connecting plate; 42. Iron sheet suction component; 43. Magnet suction component; 44. Finished product suction component; 421. Iron sheet suction support column; 422. Iron sheet suction positioning plate; 423. Iron sheet suction driving component; 424. Iron sheet suction bottom plate; 425. Manipulator iron sheet suction nozzle; 431. Connecting support column; 432. Suction support plate; 433. Vacuum suction nozzle; 441. Finished product suction driving component. Detailed implementation mode
[0049] The following is a further detailed description of this application in conjunction with the attached Figures 1 to 10 drawings.
[0050] An embodiment of this application discloses a magnetic part transfer mechanism. Refer to Figure 1 . A magnetic part transfer mechanism includes an injection molding machine, and also includes a frame 1, an iron sheet moving mechanism 2 arranged on the frame 1, a magnet moving mechanism 3 arranged on the frame 1 and located on one side of the iron sheet moving mechanism, and a manipulator fixture 4 arranged on the frame 1;
[0051] The magnet moving mechanism 3 includes a magnet vibrating disk 31 arranged on the frame 1, a magnet vibrating conveying component 32 arranged at the output end of the magnet vibrating disk 31, a magnet feeding limiting component 33 arranged on one side of the magnet vibrating conveying component 32 and aligned with the output end of the magnet vibrating conveying component 32, a magnet magnetizing component 34 arranged on the frame 1 and located on one side of the magnet feeding limiting component 33, a magnet positioning component 35 arranged on one side of the magnet magnetizing component 34, and a magnet transfer component 36 arranged on one side of the magnet magnetizing component 34; the magnet transfer component 36 is used to suck the magnets on the magnet feeding limiting component 33 and transfer them to the magnet magnetizing component 34 and the magnet positioning component 35 in sequence;
[0052] The manipulator fixture 4 is used to suck the iron sheets on the iron sheet moving mechanism 2 and transfer them to the injection molding machine, and the manipulator fixture 4 is also used to suck the magnets on the magnet positioning component 35 and transfer them to the injection molding machine so that the magnets are aligned with the iron sheets.
[0053] In this application, the magnet is output through the magnet vibrating disk 31, conveyed to the magnet loading limiting component 33 for positioning through the magnet vibrating conveying component 32; the magnet transfer component 36 sucks the magnet from the magnet loading limiting component 33, and sequentially transfers the magnet to the magnet magnetizing component 34 for magnetizing, and then continues to transfer it to the magnet positioning component 35; meanwhile, the manipulator fixture 4 sucks the iron sheet from the iron sheet moving mechanism 2 and transfers the iron sheet into the injection molding machine; at the same time, the manipulator fixture 4 also sucks the magnet that has been magnetized and positioned from the magnet positioning component 35 and transfers the magnet into the injection molding machine, so that the magnet and the iron sheet are accurately aligned in the injection molding machine; this application realizes the precise positioning and transfer of the magnet and the iron sheet, ensures the alignment of the magnet and the iron sheet during the injection molding process, effectively improves the concentricity of the finished product, reduces the misalignment problem, and thus improves the product quality and production efficiency.
[0054] This application also discloses a manipulator (not shown in the figure) connected to the manipulator fixture 4.
[0055] As Figure 2 shown, this application also discloses that the magnet vibrating conveying component 32 includes a magnet vibrating part 321 and a magnet guide rail 322 provided on the magnet vibrating part 321 and located between the output end of the magnet vibrating disk 31 and the magnet loading limiting component 33.
[0056] In this application, the magnet vibrating part 321 pushes the magnet to move from the output end of the magnet vibrating disk 31 through vibration. The magnet guide rail 322 is arranged on the magnet vibrating part 321 and is located between the output end of the magnet vibrating disk 31 and the magnet loading limiting component 33, and is used to guide the magnet to be conveyed along a fixed path to the magnet loading limiting component 33 for positioning; the magnet vibrating part 321 provides continuous vibration, so that the magnet moves smoothly along the magnet guide rail 322 and finally accurately enters the magnet loading limiting component 33, realizing the smooth conveying and positioning of the magnet; through the cooperation of the magnet vibrating part 321 and the magnet guide rail 322, this design ensures that the magnet can be accurately and efficiently conveyed to the positioning component, reduces errors, improves the automation level and production efficiency of the production process, and at the same time reduces the need for manual intervention; the magnet vibrating part 321 is preferably a vibrator.
[0057] Furthermore, as Figures 2 to 5As shown in the figure, the magnet loading limit component 33 includes a magnet limit bracket 331 connected to the frame 1 and located on one side of the magnet vibration conveying component 32, a magnet support plate 332 provided on the magnet limit bracket 331, a magnet support column 333 connected to the magnet support plate 332, a magnet limit plate 334 fixedly connected to the end of the magnet support column 333, a magnet push plate 335 movably inserted between the magnet limit plate 334 and the magnet support plate 332, a magnet push rod suction nozzle 336 connected to the magnet push plate 335 and movably inserted on the magnet limit plate 334, and a magnet unloading drive component 337 connected to the magnet support plate 332 and used to drive the magnet push plate 335 to move away from or close to the magnet limit plate 334.
[0058] In this application, the magnet limit bracket 331 is connected to the frame 1 and located on one side of the magnet vibration conveying component 32. The magnet support plate 332 is fixed on the magnet limit bracket 331. The magnet support column 333 is connected to the magnet support plate 332, and the end of the magnet support column 333 is fixedly connected to the magnet limit plate 334. The magnet push plate 335 is movably inserted between the magnet limit plate 334 and the magnet support plate 332. The magnet push rod suction nozzle 336 is connected to the magnet push plate 335 and inserted on the magnet limit plate 334. The magnet unloading drive component 337 is connected to the magnet support plate 332 and used to drive the magnet push plate 335 to move away from or close to the magnet limit plate 334.
[0059] After the magnet is conveyed to the magnet limit plate 334 by the magnet vibration conveying component 32 in this application, the magnet push rod suction nozzle 336 sucks the magnet tightly. The magnet push plate 335 moves under the drive of the magnet unloading drive component 337. The magnet push plate 335 drives the magnet push rod suction nozzle 336 to precisely lift and push the magnet to the unloading position for the magnet transfer component 36 to suck. The magnet push rod suction nozzle 336 ensures the stability of the magnet during the pushing process, thus avoiding the misalignment of the magnet. Through this design, the magnet loading limit component 33 can achieve the precise positioning and stable conveying of the magnet, ensure the accurate alignment and operation of the magnet in the subsequent processes, and further improve the production efficiency and product precision. The magnet unloading drive component 337 is preferably a cylinder, and the magnet push rod suction nozzle 336 is preferably a vacuum suction cup.
[0060] Furthermore, as Figures 3 to 5 shown, the magnet limit plate 334 includes a magnet limit bottom plate 3341 connected to the magnet support column 333 and located on one side of the output end of the magnet vibration conveying component 32, a magnet limit cover plate 3342 provided on the upper side of the magnet limit bottom plate 3341, and a magnet detection sensor 3343 connected to the magnet support plate 332 and located on one side of the magnet limit bottom plate 3341.
[0061] The magnet limiting bottom plate 3341 is further provided with a magnet guiding groove 3344 for inserting a magnet, and a magnet feeding through hole 3345 provided at the end of the magnet guiding groove 3344 and communicating with the magnet guiding groove 3344. The magnet limiting cover plate 3342 is covered on the magnet guiding groove 3344. The magnet detection sensor 3343 is located on one side of the magnet feeding through hole 3345 and is used to detect the magnet in the magnet feeding through hole 3345. The magnet feeding through hole 3345 is used for the magnet pusher nozzle 336 to be movably inserted from the inner side of the magnet limiting bottom plate 3341 to suck and hold the magnet tightly.
[0062] In this application, the magnet limiting bottom plate 3341 is connected by magnet support columns 333 and is located on one side of the output end of the magnet vibrating conveying assembly 32. The magnet limiting cover plate 3342 is arranged above the magnet limiting bottom plate 3341 to cover the magnet guiding groove 3344. The magnet guiding groove 3344 is used to guide the magnet to enter and communicates with the magnet feeding through hole 3345 at the end. The magnet pusher nozzle 336 is inserted into the inner side of the magnet limiting bottom plate 3341 through the magnet feeding through hole 3345, and is used to suck and hold the magnet tightly and lift the magnet upward. The magnet detection sensor 3343 is arranged on one side of the magnet feeding through hole 3345 and is used to detect the presence and state of the magnet in the through hole.
[0063] During operation, the magnet is conveyed from the magnet vibrating conveying assembly 32 to the magnet guiding groove 3344 of the magnet limiting bottom plate 3341 and enters the magnet feeding through hole 3345. After the magnet detection sensor 3343 ensures that the magnet is in place, the magnet pusher nozzle 336 firmly sucks the magnet to prepare for the next transfer operation. This application ensures the stable conveying, precise positioning and detection of the magnet, greatly improving the automation degree of production and the reliability of the finished product quality. The magnet detection sensor 3343 is preferably a displacement sensor.
[0064] Specifically, as Figure 6 and Figure 7 shown, the magnet positioning assembly 35 includes a magnet longitudinal conveying component 351 connected to the frame 1 and located on one side of the magnet magnetization assembly 34, a magnet moving seat 352 arranged at the moving end of the magnet longitudinal conveying component 351, a magnet positioning plate 353 arranged on the magnet moving seat 352, a magnet flipping component 354 arranged between the magnet moving seat 352 and the magnet positioning plate 353, and a magnet positioning nozzle 355 arranged on the magnet positioning plate 353. The magnet longitudinal conveying component 351 is used to drive the magnet positioning nozzle 355 to reciprocate between the discharging station of the magnet transfer assembly 36 and the loading station of the manipulator fixture 4.
[0065] In this application, the magnet longitudinal conveying component 351 is connected to the frame 1 and is located on one side of the magnet magnetization assembly 34. The magnet longitudinal conveying component 351 is used to drive the magnet positioning nozzle 355 to reciprocate between the blanking station of the magnet transfer assembly 36 and the loading station of the manipulator fixture 4; the magnet moving seat 352 is arranged on the moving end of the magnet longitudinal conveying component 351 and is used to support the magnet positioning plate 353. The magnet positioning nozzle 355 is installed on the magnet positioning plate 353 and is used to suck the magnet; the magnet flipping component 354 is located between the magnet moving seat 352 and the magnet positioning plate 353, and the magnet flipping component 354 is used to flip the magnet so as to move the magnet to the loading station of the manipulator fixture 4.
[0066] After the magnet in this application is sucked by the magnet positioning nozzle 355, the magnet longitudinal conveying component 351 drives the magnet positioning nozzle 355 to move between the magnet transfer assembly 36 and the manipulator fixture 4, realizing the precise transfer of the magnet from the magnetization station to the loading station; this application ensures the precise positioning, attitude adjustment and smooth transfer of the magnet, thereby improving the production efficiency and the stability of the product quality; the magnet longitudinal conveying component 351 is preferably a linear motor or a linear slide, and the magnet positioning nozzle 355 is preferably a vacuum chuck.
[0067] As Figure 6 shown, this application also discloses that the magnet flipping component 354 includes a magnet flipping support seat 3541 arranged on the magnet moving seat 352, a magnet flipping plate 3542 hinged to the magnet flipping support seat 3541, a magnet driving hinge seat 3543 connected to the magnet moving seat 352, and a magnet flipping driving part 3544 with one end hinged to the magnet driving hinge seat 3543 and the other end hinged to the end of the magnet flipping plate 3542;
[0068] The output end of the magnet flipping driving part 3544 is hinged to the end of the magnet flipping plate 3542 on one side of the hinged position between the magnet flipping plate 3542 and the magnet flipping support seat 3541, and the push magnet positioning plate 353 is fixedly connected to the end of the magnet flipping plate 3542 on the other side of the hinged position between the magnet flipping plate 3542 and the magnet flipping support seat 3541.
[0069] In this application, the magnet flipping support base 3541 is arranged on the magnet moving base 352. The magnet flipping plate 3542 is hinged to the magnet flipping support base 3541 to form a flipping structure. The magnet driving hinge seat 3543 is fixed on the magnet moving base 352 and hinged to one end of the magnet flipping driving part 3544. The other end of the magnet flipping driving part 3544 is hinged to the end of the magnet flipping plate 3542, so as to drive the magnet flipping plate 3542 to perform a flipping action. The magnet flipping driving part 3544, through the telescopic action of its output end, pushes the magnet flipping plate 3542 to flip with the hinged position of the magnet flipping plate 3542 and the magnet flipping support base 3541 as the rotation axis, so that the magnet positioning plate 353 can complete the attitude adjustment of the magnet along with the flipping of the magnet flipping plate 3542. The other end of the magnet flipping plate 3542 is fixedly connected to the magnet positioning plate 353 to ensure the accurate flipping and positioning of the magnet. The magnet flipping component 354 of this application can flexibly adjust the direction of the magnet, ensure the correct attitude of the magnet in different processes, improve the accuracy and production efficiency of the magnet during transportation, and at the same time ensure the consistency and quality of the product. The magnet flipping driving part 3544 is preferably a cylinder.
[0070] More specifically, as Figure 5 and Figure 6 shown, the magnet transfer assembly 36 includes a magnet transfer support frame 361 connected to the frame 1, a magnet lateral driving component 362 fixedly connected to the magnet transfer support frame 361 and arranged horizontally, a magnet vertical driving component 363 arranged on the moving end of the magnet lateral driving component 362 and arranged vertically, a magnet transfer seat 364 arranged on the moving end of the magnet vertical driving component 363, a magnet suction nozzle 365 arranged on the magnet transfer seat 364, a shield sleeve vertical moving component 366 arranged on the magnet transfer seat 364, a shield sleeve guide plate 367 arranged at the output end of the shield sleeve vertical moving component 366, and a magnetic field shield sleeve 368 arranged on the shield sleeve guide plate 367 and sleeved around the periphery of the magnet suction nozzle 365. The magnet lateral driving component 362 is used to drive the magnet suction nozzle 365 to reciprocate between the magnet loading limit component 33, the magnet magnetization component 34 and the magnet positioning component 35.
[0071] In this application, the magnet transfer support frame 361 is fixed on the frame 1. The magnet lateral drive component 362 is connected to the magnet transfer support frame 361 and is arranged horizontally. The magnet lateral drive component 362 is used to drive the magnet vertical drive component 363 to move in the horizontal direction. The magnet vertical drive component 363 is installed on the mobile end of the magnet lateral drive component 362 and moves vertically to drive the magnet transfer seat 364 to move up and down. The magnet nozzle 365 is arranged on the magnet transfer seat 364, and the magnet nozzle 365 is used to suck and transfer the magnet. The shield sleeve vertical movement component 366 is connected to the magnet transfer seat 364. The output end of the shield sleeve vertical movement component 366 drives the shield sleeve guide plate 367 to move. The shield sleeve guide plate 367 is sleeved around the magnet nozzle 365, and the magnetic field of the magnet is shielded by the magnetic field shield sleeve 368 to prevent magnetic field interference during the magnetization process. The magnet lateral drive component 362 drives the magnet nozzle 365 to reciprocate between the magnet loading limit component 33, the magnet magnetization component 34, and the magnet positioning component 35 to complete the precise transfer of the magnet. This application ensures the stability and accuracy of the magnet during the transfer process and avoids magnetic field interference, thereby improving the accuracy of magnet magnetization and positioning, and enhancing production efficiency and product quality. The magnet lateral drive component 362 and the magnet vertical drive component 363 are preferably linear motors, the magnet nozzle 365 is preferably a vacuum chuck, and the shield sleeve vertical movement component 366 is preferably a cylinder.
[0072] In addition, as Figure 5 and Figure 6 shown, the magnet magnetization component 34 includes a magnetization support 341 connected to the frame 1, a magnetization component 342 arranged on the magnetization support 341, and a magnetic core structure 343 that cooperates with the magnetization component 342 for magnetization is arranged on the magnet nozzle 365.
[0073] In this application, the magnetization support 341 is fixedly connected to the frame 1, the magnetization component 342 is installed on the magnetization support 341, and the magnetization component 342 is used to magnetize the magnet. A magnetic core structure 343 that cooperates with the magnetization component 342 is arranged on the magnet nozzle 365. The magnetic core structure 343 transfers the magnetic force of the magnetization component 342 to the magnet through its magnetic conductivity. The magnet transfer assembly 36 accurately positions the magnet to the magnetization component 342 through the magnet nozzle 365. The magnetic core structure 343 and the magnetization component 342 cooperate to clamp the magnet to ensure uniform force on the magnet during the magnetization process, thereby achieving an efficient magnetization effect. The magnet magnetization component 34 of this application ensures the stability and magnetization quality of the magnet during the magnetization process, avoids inconsistent magnet performance caused by uneven magnetic field distribution, and thus improves production efficiency and product consistency. The magnetization component 34 is preferably a magnetizer.
[0074] And, as Figure 8As shown in the figure, the iron sheet moving mechanism 2 includes an iron sheet vibrating disk 21 arranged on the frame 1, an iron sheet vibrating conveying component 22 arranged at the output end of the iron sheet vibrating disk 21, an iron sheet feeding limiting component 23 arranged on the iron sheet vibrating conveying component 22 and aligned with the output end of the iron sheet vibrating disk 21, an iron sheet positioning component 24 arranged on the frame 1 and located on one side of the iron sheet feeding limiting component 23, and an iron sheet transferring component 25 arranged on one side of the iron sheet positioning component 24 and used for sucking the iron sheet on the iron sheet feeding limiting component 23 and transferring it to the iron sheet positioning component 24.
[0075] In this application, the iron sheet vibrating disk 21 is installed on the frame 1. The iron sheet vibrating disk 21 conveys the iron sheet to the output end through vibration. The iron sheet vibrating conveying component 22 is connected to the output end of the vibrating disk, and the iron sheet vibrating conveying component 22 is used to further convey the iron sheet to the iron sheet feeding limiting component 23 for precise positioning. The iron sheet feeding limiting component 23 is aligned with the iron sheet vibrating conveying component 22 to ensure the stability of the iron sheet when it enters the iron sheet feeding limiting component 23. The iron sheet positioning component 24 is arranged on one side of the iron sheet feeding limiting component 23 and is used for the feeding and positioning operation of the iron sheet. The iron sheet transferring component 25 is used to suck the iron sheet from the iron sheet feeding limiting component 23 and transfer it to the iron sheet positioning component 24 to ensure the accurate positioning of the iron sheet throughout the process. This application realizes the precise transmission, positioning and transfer of the iron sheet, effectively reduces errors, and improves the alignment accuracy and overall production efficiency of the iron sheet in subsequent processes. The iron sheet vibrating conveying component 22 is preferably a vibrator.
[0076] Furthermore, as Figure 9 shown, the iron sheet feeding limiting component 23 includes an iron sheet limiting bottom plate 231 connected to the upper end surface of the iron sheet vibrating disk 21, an iron sheet limiting cover plate 232 arranged on the upper side of the iron sheet limiting bottom plate 231, and an iron sheet detection sensor 233 connected to the iron sheet limiting bottom plate 231. The iron sheet limiting bottom plate 231 is also provided with an iron sheet guiding groove 234 for the iron sheet to be inserted, and an iron sheet feeding groove 235 arranged at the end of the iron sheet guiding groove 234 and communicating with the iron sheet guiding groove 234. The iron sheet limiting cover plate 232 covers the iron sheet guiding groove 234, and the iron sheet detection sensor 233 is located on one side of the iron sheet feeding groove 235 and is used to detect the iron sheet in the iron sheet feeding groove 235.
[0077] The iron sheet limiting bottom plate 231 of this application is connected to the upper end surface of the iron sheet vibrating disk 21, and the iron sheet limiting cover plate 232 covers the iron sheet guiding groove 234 to ensure the stability of the iron sheet during transportation; the iron sheet guiding groove 234 is arranged on the iron sheet limiting bottom plate 231, and the iron sheet guiding groove 234 is used to guide the iron sheet into the iron sheet feeding groove 235. The iron sheet feeding groove 235 is located at the end of the iron sheet guiding groove 234 and is communicated with the iron sheet guiding groove 234; the iron sheet detection sensor 233 is installed on one side of the iron sheet feeding groove 235, and the iron sheet detection sensor 233 is used to detect whether there is an iron sheet in the groove; when the iron sheet is transported to the iron sheet guiding groove 234 through the iron sheet vibrating disk 21, the iron sheet will be guided into the iron sheet feeding groove 235; the iron sheet detection sensor 233 monitors the presence of the iron sheet in the iron sheet feeding groove 235 in real time to ensure the correct feeding and positioning of the iron sheet; through effective guiding and precise detection, this application ensures the accurate feeding and position stability of the iron sheet, improving the automation and reliability of the production process; the iron sheet detection sensor 233 is preferably an optical fiber sensor.
[0078] Furthermore, as Figure 7 shown, the iron sheet positioning assembly 24 includes an iron sheet positioning bracket 241 connected to the frame 1, an iron sheet flipping member 242 provided on the iron sheet positioning bracket 241, an iron sheet positioning plate 243 provided at the flipping end of the iron sheet flipping member 242, an iron sheet pushing plate 244 movably inserted between the iron sheet positioning plate 243 and the iron sheet flipping member 242, an iron sheet pushing rod suction nozzle 245 connected to the iron sheet pushing plate 244 and movably inserted on the iron sheet positioning plate 243, and an iron sheet blanking driving member 246 provided on the iron sheet flipping member 242 and used to drive the iron sheet pushing plate 244 to move away from or close to the iron sheet positioning plate 243.
[0079] In this application, the iron sheet positioning bracket 241 is fixedly connected to the frame 1. The iron sheet flipping component 242 is installed on the iron sheet positioning bracket 241. The iron sheet flipping component 242 is used to drive the iron sheet to flip so as to move to the picking and loading position of the manipulator fixture 4. The iron sheet positioning plate 243 is connected to the flipping end of the iron sheet flipping component 242. The iron sheet positioning plate 243 is used to ensure the accurate positioning of the iron sheet. The iron sheet pushing plate 244 is movably inserted between the iron sheet positioning plate 243 and the iron sheet flipping component 242. The iron sheet pushing rod suction nozzle 245 is connected to the iron sheet pushing plate 244. The iron sheet pushing rod suction nozzle 245 is movably inserted on the iron sheet positioning plate 243 to push the iron sheet upward. The iron sheet unloading driving component 246 is arranged on the iron sheet flipping component 242. The iron sheet unloading driving component 246 is used to drive the iron sheet pushing plate 244 to move in the direction close to or away from the iron sheet positioning plate 243 for pushing and positioning the iron sheet. This application ensures that the iron sheet can be accurately flipped and pushed during the positioning process, so that the iron sheet is accurately positioned in each process on the production line, improving the production efficiency and the consistency of product quality. The iron sheet pushing rod suction nozzle 245 is preferably a vacuum chuck, and the iron sheet unloading driving component 246 is preferably a cylinder.
[0080] As Figure 7 shown, this application also discloses that the iron sheet flipping component 242 includes a flipping support seat 2421 arranged on the iron sheet positioning bracket 241, a flipping plate 2422 hinged to the flipping support seat 2421, a driving hinge seat 2423 connected to the iron sheet positioning bracket 241, a flipping driving part 2424 with one end hinged to the driving hinge seat 2423 and the other end hinged to the end of the flipping plate 2422, and a pushing iron sheet bottom plate 2425 for connecting the flipping plate 2422 and the iron sheet positioning plate 243. The output end of the flipping driving part 2424 is hinged to the end of the flipping plate 2422 on one side of the hinged position between the flipping plate 2422 and the flipping support seat 2421. The pushing iron sheet bottom plate 2425 is fixedly connected to the end of the flipping plate 2422 on the other side of the hinged position between the flipping plate 2422 and the flipping support seat 2421.
[0081] The flipping support base 2421 is fixedly installed on the iron sheet positioning bracket 241. The flipping plate 2422 is connected to the flipping support base 2421 through a hinge to form a flipping mechanism. The driving hinge seat 2423 is fixed on the iron sheet positioning bracket 241. One end of the flipping driving part 2424 is hinged to the driving hinge seat 2423, and the other end is hinged to the end of the flipping plate 2422. The flipping driving part 2424 is used to drive the flipping action of the flipping plate 2422. The iron sheet pushing bottom plate 2425 is fixedly connected to the other end of the flipping plate 2422. The iron sheet pushing bottom plate 2425 is used to connect the flipping plate 2422 and the iron sheet positioning plate 243 during the flipping process. The flipping driving part 2424 realizes the flipping operation of the iron sheet by pushing the flipping plate 2422. The iron sheet pushing bottom plate 2425 ensures that the iron sheet positioning plate 243 can be stably connected to the flipping plate 2422 during the flipping process. Through the precise control of the flipping driving part 2424 in this application, the stable flipping and accurate positioning of the iron sheet are realized. The flipping driving part 2424 is preferably a cylinder.
[0082] As Figure 7 shown, this application also discloses that the iron sheet positioning plate 243 includes a support guiding column 2431 fixedly connected to the iron sheet pushing bottom plate 2425 and movably passing through the iron sheet pushing plate 244, and a positioning plate body 2432 fixedly connected to the support guiding column 2431. The positioning plate body 2432 is provided with an iron sheet positioning through hole 2433 for the iron sheet to be inserted from the outside of the positioning plate body 2432. The iron sheet positioning through hole 2433 is also used for the iron sheet pushing rod suction nozzle 245 to movably insert from the inside of the positioning plate body 2432 to suck and hold the iron sheet.
[0083] The support guiding column 2431 is fixedly connected to the iron sheet pushing bottom plate 2425 and movably passes through the iron sheet pushing plate 244 to ensure the stability of the iron sheet positioning plate 243 during movement. The positioning plate body 2432 is fixedly connected to the support guiding column 2431, and an iron sheet positioning through hole 2433 is provided on the positioning plate body 2432. The iron sheet positioning through hole 2433 is used to guide the iron sheet to be inserted from the outside of the positioning plate body 2432, and is also used for the iron sheet pushing rod suction nozzle 245 to movably insert from the inside of the positioning plate body 2432 to suck and hold the iron sheet. In this application, the iron sheet is inserted through the iron sheet positioning through hole 2433 and is sucked and fixed on the positioning plate body 2432 by the iron sheet pushing rod suction nozzle 245, so as to realize the accurate positioning and firmness of the iron sheet. Through the precise aperture and guiding structure in this application, the correct positioning and stable operation of the iron sheet are ensured.
[0084] As Figure 8 and Figure 9As shown in the figure, the present application also discloses an iron sheet transfer assembly 25, which includes an iron sheet transfer support frame 251 connected to the frame 1, an iron sheet horizontal drive member 252 fixedly connected to the iron sheet transfer support frame 251 and arranged horizontally, an iron sheet vertical drive member 253 arranged on the moving end of the iron sheet horizontal drive member 252 and arranged vertically, an iron sheet transfer seat 254 arranged on the moving end of the iron sheet vertical drive member 253, and an iron sheet suction nozzle 255 arranged on the iron sheet transfer seat 254. The iron sheet horizontal drive member 252 is used to drive the iron sheet suction nozzle 255 to reciprocate between the iron sheet loading limit assembly 23 and the iron sheet positioning assembly 24.
[0085] The iron sheet transfer support frame 251 is fixed on the frame 1. The iron sheet horizontal drive member 252 is arranged horizontally and fixedly connected to the iron sheet transfer support frame 251. The iron sheet horizontal drive member 252 is used to horizontally drive the iron sheet vertical drive member 253. The iron sheet vertical drive member 253 is arranged on the moving end of the iron sheet horizontal drive member 252 and drives the up and down movement of the iron sheet transfer seat 254 in the vertical direction. The iron sheet transfer seat 254 is installed on the moving end of the iron sheet vertical drive member 253, and the iron sheet suction nozzle 255 is fixed on the iron sheet transfer seat 254. The iron sheet suction nozzle 255 is used to suck and transfer the iron sheet. The iron sheet horizontal drive member 252 enables the iron sheet suction nozzle 255 to reciprocate horizontally between the iron sheet loading limit assembly 23 and the iron sheet positioning assembly 24, realizing the precise transfer of the iron sheet. The present application ensures the stability and accuracy of the iron sheet during the transfer process, improves the production efficiency, and reduces the errors in the operation. The iron sheet horizontal drive member 252 is preferably a linear motor or a linear slide table, the iron sheet vertical drive member 253 is preferably a cylinder, and the iron sheet suction nozzle 255 is preferably a vacuum suction cup.
[0086] Specifically, as Figure 10 shown, the manipulator fixture 4 includes a manipulator connecting plate 41 for connecting with the manipulator, an iron sheet suction component 42 arranged on one side of the manipulator connecting plate 41, a magnet suction component 43 arranged on the other side of the manipulator connecting plate 41, and a finished product suction component 44.
[0087] Both the magnet suction component 43 and the finished product suction component 44 include a connecting support column 431 connected to the manipulator connecting plate 41, a suction support plate 432 connected to the connecting support column 431, and a vacuum suction nozzle 433 arranged on the suction support plate 432.
[0088] The robot connecting plate 41 of this application is used to connect with the robot; the iron sheet suction component 42 is arranged on one side of the robot connecting plate 41 and is used to suck the iron sheet from the iron sheet positioning component 24; the magnet suction component 43 and the finished product suction component 44 are both arranged on the other side of the robot connecting plate 41; the finished product suction component 44 is used to suck the injection-molded finished product from the injection molding machine; the connecting support column 431 of this application is fixed on the robot connecting plate 41, and the suction support plate 432 is connected to the connecting support column 431 and supports the vacuum suction nozzle 433; the robot fixture 4 of this application can effectively suck the iron sheet, magnet and finished product, realizing the precise handling and transfer of each component in the automatic production line, and improving the production efficiency and product quality; the vacuum suction nozzle 433 is preferably a vacuum suction cup.
[0089] As Figure 10 shown, this application also discloses that the finished product suction component 44 further includes a finished product suction driving component 441 arranged on the robot connecting plate 41 and used to drive the suction support plate 432 to move towards or away from the robot connecting plate 41;
[0090] The iron sheet suction component 42 includes an iron sheet suction support column 421 connected to the robot connecting plate 41, an iron sheet suction positioning plate 422 connected to the iron sheet suction support column 421, an iron sheet suction driving component 423 connected to the robot connecting plate 41, an iron sheet suction bottom plate 424 connected to the output end of the iron sheet suction driving component 423 and located between the iron sheet suction driving component 423 and the iron sheet suction positioning plate 422, and a robot iron sheet suction nozzle 425 arranged on the iron sheet suction bottom plate 424 and used to movably insert into the iron sheet suction positioning plate 422.
[0091] The finished product suction driving component 441 of this application is installed on the robot connecting plate 41 and is used to drive the suction support plate 432 to move in the direction of approaching or departing from the robot connecting plate 41, controlling the suction and release of the finished product; the iron sheet suction support column 421 is fixed on the robot connecting plate 41 and is used to support the iron sheet suction positioning plate 422; the iron sheet suction driving component 423 is also connected to the robot connecting plate 41 and drives the iron sheet suction bottom plate 424 to move between the iron sheet suction positioning plate 422 and the iron sheet suction driving component 423 to complete the iron sheet suction operation; the robot iron sheet suction nozzle 425 is installed on the iron sheet suction bottom plate 424 and is used to precisely suck the iron sheet; this application realizes the efficient suction and transfer of the finished product and the iron sheet, improving the automation level and operation precision of the production line; the finished product suction driving component 441 and the iron sheet suction driving component 423 are both preferably cylinders.
[0092] The implementation principle of the magnetic part transfer mechanism in the embodiment of this application is:
[0093] The magnet is output through the magnet vibrating disk 31, conveyed to the magnet loading limit component 33 through the magnet vibrating conveying component 32 for positioning; the magnet transfer component 36 sucks the magnet from the magnet loading limit component 33, and sequentially transfers the magnet to the magnet magnetization component 34 for magnetization, and then continues to transfer it to the magnet positioning component 35; at the same time, the manipulator fixture 4 sucks the iron sheet from the iron sheet moving mechanism 2 and transfers the iron sheet into the injection molding machine; at the same time, the manipulator fixture 4 also sucks the magnet that has been magnetized and positioned from the magnet positioning component 35 and transfers the magnet into the injection molding machine, so that the magnet and the iron sheet are accurately aligned in the injection molding machine; this application realizes the accurate positioning and transfer of the magnet and the iron sheet, ensures the alignment of the magnet and the iron sheet during the injection molding process, effectively improves the concentricity of the finished product, reduces the misalignment problem, and thus improves the product quality and production efficiency;
[0094] The magnetization bracket 341 is fixedly connected to the frame 1, and the magnetization component 342 is installed on the magnetization bracket 341. The magnetization component 342 is used to magnetize the magnet; a magnetic conduction core structure 343 that cooperates with the magnetization component 342 is provided on the magnet suction nozzle 365. The magnetic conduction core structure 343 transmits the magnetic force of the magnetization component 342 to the magnet through the magnetic conduction performance; the magnet transfer component 36 accurately positions the magnet to the magnetization component 342 through the magnet suction nozzle 365, and the magnetic conduction core structure 343 cooperates with the magnetization component 342 to clamp the magnet, ensuring that the magnet is evenly stressed during the magnetization process, so as to achieve an efficient magnetization effect; the magnet magnetization component 34 of this application ensures the stability and magnetization quality of the magnet during the magnetization process, avoids the inconsistency of the magnet performance caused by uneven magnetic field distribution, and thus improves the production efficiency and product consistency.
[0095] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A magnetic part transport mechanism, comprising an injection molding machine, characterized in that: It also comprises a frame (1), an iron sheet moving mechanism (2) arranged on the frame (1), a magnet moving mechanism (3) arranged on the frame (1) and located on one side of the iron sheet moving mechanism, and a manipulator clamp (4) arranged on the frame (1); The magnet moving mechanism (3) comprises a magnet vibrating disk (31) arranged on the frame (1), a magnet vibrating conveying assembly (32) arranged at the output end of the magnet vibrating disk (31), a magnet loading and limiting assembly (33) arranged on one side of the magnet vibrating conveying assembly (32) and aligned with the output end of the magnet vibrating conveying assembly (32), a magnet magnetizing assembly (34) arranged on the frame (1) and located on one side of the magnet loading and limiting assembly (33), a magnet positioning assembly (35) arranged on one side of the magnet magnetizing assembly (34), and a magnet transport assembly (36) arranged on one side of the magnet magnetizing assembly (34); the magnet transport assembly (36) is used to absorb the magnet on the magnet loading and limiting assembly (33) and transport it to the magnet magnetizing assembly (34) and the magnet positioning assembly (35) in sequence; The manipulator clamp (4) is used to absorb the iron sheet on the iron sheet moving mechanism (2) and transfer it to the injection molding machine. The manipulator clamp (4) is also used to absorb the magnet on the magnet positioning assembly (35) and transfer it to the injection molding machine so that the magnet is aligned with the iron sheet.
2. A magnetic component transport mechanism according to claim 1, characterized in that: The magnet loading and limiting assembly (33) comprises a magnet limiting bracket (331) connected to the frame (1) and located on one side of the magnet vibrating conveying assembly (32), a magnet supporting plate (332) arranged on the magnet limiting bracket (331), a magnet supporting column (333) connected to the magnet supporting plate (332), a magnet limiting plate (334) fixedly connected to the end of the magnet supporting column (333), a magnet pushing plate (335) movably inserted between the magnet limiting plate (334) and the magnet supporting plate (332), a magnet pushing rod suction nozzle (336) connected to the magnet pushing plate (335) and movably inserted on the magnet limiting plate (334), and a magnet unloading driving component (337) connected to the magnet supporting plate (332) and used for driving the magnet pushing plate (335) to move away from or close to the magnet limiting plate (334).
3. A magnetic component transport mechanism according to claim 2, characterized in that: The magnet limiting plate (334) comprises a magnet limiting bottom plate (3341) connected to the magnet supporting column (333) and located on one side of the output end of the magnet vibration conveying assembly (32), a magnet limiting cover plate (3342) provided on the upper side of the magnet limiting bottom plate (3341), and a magnet detection sensor (3343) connected to the magnet supporting plate (332) and located on one side of the magnet limiting bottom plate (3341); The magnet limiting bottom plate (3341) is also provided with a magnet guide groove (3344) for inserting a magnet, and a magnet feeding through hole (3345) provided at the end of the magnet guide groove (3344) and connected to the magnet guide groove (3344); the magnet limiting cover plate (3342) is covered on the magnet guide groove (3344); the magnet detection sensor (3343) is located on one side of the magnet feeding through hole (3345) and is used to detect the magnet in the magnet feeding through hole (3345); the magnet feeding through hole (3345) is used for the magnet push rod suction nozzle (336) to be movably inserted from the inner side of the magnet limiting bottom plate (3341) to suck the magnet.
4. A magnetic component transport mechanism according to claim 1, characterized in that: The magnet positioning component (35) includes a magnet longitudinal conveying component (351) connected to the frame (1) and located on one side of the magnet magnetizing component (34), a magnet moving seat (352) arranged at the moving end of the magnet longitudinal conveying component (351), a magnet positioning plate (353) arranged on the magnet moving seat (352), a magnet flipping component (354) arranged between the magnet moving seat (352) and the magnet positioning plate (353), and a magnet positioning nozzle (355) arranged on the magnet positioning plate (353); the magnet longitudinal conveying component (351) is used to drive the magnet positioning nozzle (355) to reciprocate between the unloading station of the magnet transfer component (36) and the loading station of the manipulator clamp (4).
5. A magnetic component transport mechanism according to claim 1, characterized in that: The magnet transport assembly (36) comprises a magnet transport support frame (361) connected to the frame (1), a magnet transverse driving component (362) fixedly connected to the magnet transport support frame (361) and arranged in the transverse direction, a magnet vertical driving component (363) arranged at the moving end of the magnet transverse driving component (362) and arranged in the vertical direction, a magnet transport seat (364) arranged at the moving end of the magnet vertical driving component (363), a magnet suction nozzle (365) arranged on the magnet transport seat (364), a shielding sleeve vertical moving component (366) arranged on the magnet transport seat (364), a shielding sleeve guide plate (367) arranged at the output end of the shielding sleeve vertical moving component (366), and a magnetic field shielding sleeve (368) arranged on the shielding sleeve guide plate (367) and sleeved on the peripheral side of the magnet suction nozzle (365); The magnet transverse driving component (362) is used to drive the magnet suction nozzle (365) to move back and forth between the magnet feeding limiting component (33), the magnet magnetizing component (34) and the magnet positioning component (35).
6. A magnetic component transport mechanism according to claim 5, characterized in that: The magnet magnetizing assembly (34) comprises a magnetizing bracket (341) connected to the frame (1), a magnetizing component (342) arranged on the magnetizing bracket (341), and a magnetic core structure (343) cooperating with the magnetizing component (342) for magnetization is arranged on the magnet suction nozzle (365).
7. A magnetic component transport mechanism according to claim 1, characterized in that: The iron sheet moving mechanism (2) comprises an iron sheet vibration disk (21) arranged on the frame (1), an iron sheet vibration conveying assembly (22) arranged at the output end of the iron sheet vibration disk (21), an iron sheet feeding limit assembly (23) arranged on the iron sheet vibration conveying assembly (22) and aligned with the output end of the iron sheet vibration disk (21), an iron sheet positioning assembly (24) arranged on the frame (1) and located on one side of the iron sheet feeding limit assembly (23), and an iron sheet transfer assembly (25) arranged on one side of the iron sheet positioning assembly (24) and used for sucking the iron sheet on the iron sheet feeding limit assembly (23) and transferring it to the iron sheet positioning assembly (24).
8. A magnetic component transport mechanism according to claim 7, characterized in that: The iron sheet feeding limiting assembly (23) comprises an iron sheet limiting bottom plate (231) connected to the upper end surface of the iron sheet vibration disk (21), an iron sheet limiting cover plate (232) arranged on the upper side of the iron sheet limiting bottom plate (231), and an iron sheet detection sensor (233) connected to the iron sheet limiting bottom plate (231); the iron sheet limiting bottom plate (231) is also provided with an iron sheet guide groove (234) for inserting an iron sheet, and an iron sheet feeding trough (235) arranged at the end of the iron sheet guide groove (234) and connected to the iron sheet guide groove (234); the iron sheet limiting cover plate (232) is covered on the iron sheet guide groove (234); the iron sheet detection sensor (233) is located on one side of the iron sheet feeding trough (235) and is used to detect the iron sheet in the iron sheet feeding trough (235).
9. A magnetic member transport mechanism according to claim 7, characterized in that: The iron sheet positioning assembly (24) comprises an iron sheet positioning bracket (241) connected to the frame (1), an iron sheet flipping component (242) arranged on the iron sheet positioning bracket (241), an iron sheet positioning plate (243) arranged at the flipping end of the iron sheet flipping component (242), an iron sheet push plate (244) movably inserted between the iron sheet positioning plate (243) and the iron sheet flipping component (242), an iron sheet push rod suction nozzle (245) connected to the iron sheet push plate (244) and movably inserted on the iron sheet positioning plate (243), and an iron sheet unloading driving component (246) arranged on the iron sheet flipping component (242) and used for driving the iron sheet push plate (244) to move away from or close to the iron sheet positioning plate (243).
10. The magnetic component transport mechanism according to claim 1, characterized in that: The manipulator clamp (4) comprises a manipulator connecting plate (41) for connecting to the manipulator, an iron sheet suction component (42) arranged on one side of the manipulator connecting plate (41), a magnet suction component (43) arranged on the other side of the manipulator connecting plate (41), and a finished product suction component (44); The magnet suction component (43) and the finished product suction component (44) both include a connecting support column (431) connected to the robot connecting plate (41), a suction support plate (432) connected to the connecting support column (431), and a vacuum suction nozzle (433) provided on the suction support plate (432).