Feeding device for phased array detection of bearing rollers

Abstract

The embodiment of the utility model provides a feeding device for bearing roller phased array detection, and relates to the technical field of bearing roller phased array detection. The feeding device for phased array detection of the bearing rollers comprises a base, a mechanical arm is installed at the upper end of the base, a magnetic attraction block is connected to the end of the mechanical arm, a first supporting frame is arranged on one side of the base, and a conveying belt is installed at the upper end of the first supporting frame. The mechanical arm and the magnetic attraction block are used for attracting parts, the parts are moved to the mounting plate, after the parts are placed, the magnetic attraction block loses magnetism through power failure, in this way, people do not need to worry about energy consumption increased by keeping magnetism for a long time, the second air cylinder pushes the push plate to accurately control the release position of the parts, and the work efficiency is improved. In order to ensure that the parts can enter the next working procedure one by one, a mechanism combining the partition plates and the lifting seats is designed, so that each part can be kept at a proper distance in the conveying process, and the problem of part stacking or dislocation possibly occurring in a traditional method is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of phased array detection of bearing rollers, in particular to a feeding device for phased array detection of bearing rollers. Background Art

[0002] In an automated production line, the handling of small parts such as bearing rollers is usually a challenge. Traditional manual operations are not only inefficient but also difficult to ensure the consistency of product quality. Especially for precision parts that need to be cleaned, automated processing can significantly improve production efficiency and cleaning quality.

[0003] Traditional methods may include using robotic arms or vibrating bowls to achieve the transfer and positioning of parts. However, these methods often have problems such as parts being easily stuck or misaligned, and are not applicable to certain specific-shaped parts (such as bearing rollers). In addition, in some environments, continuous electromagnetic adsorption may increase energy consumption, and a reliable mechanism is required to ensure that the parts can be accurately placed in the position of the next process after power failure. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a feeding device for phased array detection of bearing rollers, which can avoid using robotic arms or vibrating bowls to achieve the transfer and positioning of parts, one of the situations where these methods easily cause parts to be stuck or misaligned.

[0005] The utility model provides a feeding device for phased array detection of bearing rollers, including a base. A robotic arm is installed at the upper end of the base, and a magnetic attraction block is connected to the end of the robotic arm. A support frame one is arranged on one side of the base, and a conveyor belt is installed at the upper end of the support frame one. An installation plate is arranged at the side of one end of the conveyor belt, and a pusher mechanism is installed on the installation plate. After the robotic arm transports the bearing rollers in the material frame to the installation plate, the pusher mechanism pushes the bearing rollers onto the conveyor belt.

[0006] Preferably, a flushing chamber is installed at the other end of the conveyor belt, and the bearing rollers are transported into the flushing chamber by the conveyor belt for flushing.

[0007] Preferably, a support frame two is installed on one side of the conveyor belt close to the flushing chamber. An adjusting plate is arranged at the upper end of the support frame two, a limiting strip is arranged at the upper end of the adjusting plate, an installation block is slidably connected to the limiting strip, a lifting seat is installed on one side of the installation block, and a partition plate is slidably arranged outside the lifting seat.

[0008] Preferably, a long groove is opened at the lower side of the adjusting plate, a lead screw one is rotatably arranged in the long groove, the lead screw one is threadedly connected to the installation block slidably connected to the long groove, and the lead screw one is driven by a motor.

[0009] Preferably, a first cylinder is installed at the bottom of the lifting seat, and the piston end of the first cylinder is connected to the partition plate.

[0010] Preferably, the pushing mechanism includes a second cylinder installed on the mounting plate, and the piston end of the second cylinder is connected to the pushing plate.

[0011] Preferably, limiting rods are provided at positions near both sides of the pushing plate, and the limiting rods are slidably connected to the guide rails provided on the pushing plate.

[0012] Preferably, one side of the pushing plate is connected to an inner plate through a first spring. A chute is provided at the upper end of the inner plate, and baffles are slidably connected to both ends of the chute respectively.

[0013] Preferably, a second lead screw is rotatably sleeved in the chute. The second lead screw penetrates through the two baffles and is threadedly connected to the second lead screw.

[0014] Preferably, sliding rods are fixedly provided on both sides of the inner plate. The sliding rods penetrate through the pushing plate and are slidably connected to the pushing plate. A second spring is sleeved on the sliding rods between the inner plate and the pushing plate.

[0015] Compared with the prior art, a feeding device for phased array detection of bearing rollers provided by an embodiment of the present invention has the following advantages:

[0016] 1. In the present invention, a manipulator and a magnetic attraction block are used to adsorb parts and move them to the mounting plate. After the parts are placed, the magnetic attraction block loses magnetism by power-off, so there is no need to worry about the increased energy consumption caused by maintaining magnetism for a long time. Subsequently, the pushing plate is pushed by the second cylinder to accurately control the release position of the parts, so that they can accurately enter the conveyor belt. The conveyor belt is responsible for transporting the parts to the flushing room to complete the cleaning step. In order to ensure that the parts can enter the next process one by one, a mechanism combining a partition plate and a lifting seat is designed, so that each part can maintain an appropriate distance during the transportation process, avoiding the problems of part stacking or misalignment that may occur in the traditional method. This improvement not only improves the working efficiency of the production line, reduces the labor cost, but also helps to improve the quality and consistency of the products.

[0017] 2. In the present invention, the inner plate contacts the parts, and the force of pushing the parts is buffered by the cooperation of the first spring, the sliding rods and the second spring to prevent the parts from tipping over when being pushed. At the same time, the two baffles are used to limit the parts to prevent the parts from shifting when being pushed, thereby ensuring that the parts stably enter the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show certain embodiments of the present utility model and should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0019] Figure 1 Schematic diagram of the overall structure of the embodiment of the present utility model;

[0020] Figure 2 Schematic diagram of the manipulator structure of the embodiment of the present utility model;

[0021] Figure 3 Schematic diagram of structures such as the conveyor belt of the embodiment of the present utility model;

[0022] Figure 4 Schematic diagram of the split structure of the lifting seat and mounting block of the embodiment of the present utility model;

[0023] Figure 5 Schematic diagram of the adjusting plate structure of the embodiment of the present utility model;

[0024] Figure 6 Schematic diagram of the pusher mechanism structure of the embodiment of the present utility model;

[0025] Figure 7 Top view schematic diagram of the pusher mechanism structure of the embodiment of the present utility model;

[0026] Figure 8 Schematic diagram of the baffle structure of the embodiment of the present utility model.

[0027] Reference numerals:

[0028] 1, base; 2, manipulator; 3, material box; 4, first support frame; 5, mounting plate; 6, magnetic attraction block; 7, conveyor belt; 8, rinsing chamber; 9, second support frame; 10, adjusting plate; 11, mounting block; 12, first lead screw; 13, limiting strip; 14, lifting seat; 15, partition board; 16, first cylinder; 17, guide rail; 18, push plate; 19, second cylinder; 20, limiting rod; 21, inner plate; 22, chute; 23, second lead screw; 24, baffle; 25, first spring; 26, sliding rod; 27, second spring. Specific embodiments

[0029] The following will elaborate on some embodiments of the present utility model in conjunction with the drawings. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0030] Please refer to Figures 1 - 8, an embodiment of the present utility model provides a feeding device for phased array detection of bearing rollers, which includes a base 1. A manipulator 2 is installed at the upper end of the base 1, and a magnetic adsorption block 6 is connected to the end of the manipulator 2. The magnetic adsorption block 6 can adsorb three bearing rollers at a time and move to Figure 1 the position shown. After putting down the three bearing rollers, the power is cut off, and the magnetic adsorption block 6 loses its magnetism, so there is no need to worry about the increased energy consumption due to maintaining magnetism for a long time.

[0031] Meanwhile, a first support frame 4 is arranged on one side of the base 1. A conveyor belt 7 is installed at the upper end of the first support frame 4. The conveyor belt 7 is used to convey roller bearings. An installation plate 5 is arranged on the side of one end of the conveyor belt 7. A pushing mechanism is installed on the installation plate 5. After the manipulator 2 conveys the bearing rollers in the material frame 3 to the installation plate 5, the bearing rollers are pushed onto the conveyor belt 7 through the pushing mechanism.

[0032] Therefore, the specific structure of the pushing mechanism is disclosed. The pushing mechanism includes a second cylinder 19 installed on the installation plate 5. The piston end of the second cylinder 19 is connected to a push plate 18. The second cylinder 19 realizes the movement of the push plate 18 through expansion and contraction. The push plate 18 is located on one side of the conveyor belt 7.

[0033] Furthermore, limiting rods 20 are arranged at positions near both sides of the push plate 18. The limiting rods 20 are slidably connected to guide rails 17 arranged on the push plate 18. When the push plate 18 pushes parts, the limiting rods 20 slide in the guide rails 17 to improve the balance of the push plate 18.

[0034] In addition, an inner plate 21 is connected to one side of the push plate 18 through a first spring 25. A chute 22 is opened at the upper end of the inner plate 21. The two ends of the chute 22 are respectively slidably connected to baffles 24, so that the inner plate 21 contacts the parts. When pushing the parts, the inner plate 21 squeezes the first spring 25 inward. The elastic buffer of the first spring 25 is used to push the parts, so that the parts are not easily toppled during pushing. At the same time, the parts are blocked by the baffles 24 on both sides to prevent the parts from displacing.

[0035] And a second lead screw 23 is rotatably sleeved in the chute 22. The second lead screw 23 penetrates through the two baffles 24 and is threadedly connected to the second lead screw 23. The second lead screw 23 is a bidirectional lead screw. After being driven by a motor, the second lead screw 23 can cause the two baffles 24 to approach or move away from each other simultaneously.

[0036] As Figure 7 shown, sliding rods 26 are fixedly arranged on both sides of the inner plate 21. The sliding rods 26 penetrate through the push plate 18 and are slidably connected to the push plate 18. A second spring 27 is sleeved on the sliding rods 26 located between the inner plate 21 and the push plate 18. When the inner plate 21 is squeezed, the sliding rods 26 are simultaneously caused to slide towards the push plate 18 and squeeze the second spring 27, thereby further ensuring the stability of the parts.

[0037] At the other end of the conveyor belt 7, a shower room 8 is installed. After the bearing rollers are conveyed into the shower room 8 through the conveyor belt 7, they are rinsed.

[0038] It should be noted that a second support frame 9 is installed on one side of the conveyor belt 7 close to the shower room 8. An adjusting plate 10 is provided at the upper end of the second support frame 9. A limiting strip 13 is provided at the upper end of the adjusting plate 10. An installation block 11 is slidably connected to the limiting strip 13. A lifting seat 14 is installed on one side of the installation block 11. A partition plate 15 is slidably arranged on the outside of the lifting seat 14. According to the use requirements, the position of the lifting seat 14 is adjusted through the installation block 11. At the same time, through the sliding of the partition plate 15 on the lifting seat 14, the partition plate 15 can slide up and down intermittently to block the parts, so that the parts can be fed into the next process one by one.

[0039] Furthermore, a long groove is opened on the lower side of the adjusting plate 10. A first lead screw 12 is rotatably arranged in the long groove. The first lead screw 12 is threadedly connected to the installation block 11 slidably connected to the long groove. The first lead screw 12 is driven by a motor. By rotating the first lead screw 12, the left and right positions of the installation block 11 can be automatically adjusted.

[0040] A first cylinder 16 is installed at the bottom of the lifting seat 14. The piston end of the first cylinder 16 is connected to the partition plate 15. The use of the first cylinder 16 enables the partition plate 15 to move up and down automatically, improving the automation degree of the entire device.

[0041] In summary, the working principle of a feeding device for phased array detection of bearing rollers according to an embodiment of the present invention is as follows: The magnetic attraction block 6 drives through the manipulator 2 to adsorb the bearing rollers in the material frame 3 onto the mounting plate 5. Three bearing rollers can be adsorbed at a time. After the three bearing rollers are put down, the power is cut off, and the magnetic attraction block 6 loses magnetism. At this time, the second cylinder 19 pushes the push plate 18 to push the three bearing rollers onto the conveyor belt 7. The conveyor belt 7 drives the three bearing rollers through the shower room 8 to complete the rinsing. Because the bearing rollers need to be fed one by one, the partition plate 15 is used to separate the bearing rollers.

[0042] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A feeding device for bearing roller phased array detection, comprising a base (1), characterized in that: A manipulator (2) is installed at the upper end of the base (1), and a magnetic block (6) is connected to the end of the manipulator (2). A support frame (4) is provided on one side of the base (1), and a conveyor belt (7) is installed on the upper end of the support frame (4). A mounting plate (5) is provided on the side of one end of the conveyor belt (7), and a pushing mechanism is installed on the mounting plate (5). After the manipulator (2) transports the bearing roller in the material frame (3) to the mounting plate (5), the bearing roller is pushed onto the conveyor belt (7) through the pushing mechanism.

2. The feeding device for bearing roller phased array detection according to claim 1, characterized in that: A shower room (8) is installed at the other end of the conveyor belt (7), and the bearing roller is transported to the shower room (8) through the conveyor belt (7) for washing.

3. The feeding device for bearing roller phased array detection according to claim 2, characterized in that: A second support frame (9) is installed on one side of the conveyor belt (7) close to the shower room (8), an adjustment plate (10) is arranged at the upper end of the second support frame (9), a limit strip (13) is arranged at the upper end of the adjustment plate (10), a mounting block (11) is slidably connected to the limit strip (13), a lifting seat (14) is installed on one side of the mounting block (11), and a partition plate (15) is slidably arranged on the outer side of the lifting seat (14).

4. The feeding device for bearing roller phased array detection according to claim 3 is characterized in that: The lower side of the adjustment plate (10) is provided with a long slot, in which a screw rod (12) is rotatably arranged, the screw rod (12) is threadedly connected to a mounting block (11) slidably connected to the long slot, and the screw rod (12) is driven by a motor.

5. The feeding device for bearing roller phased array detection according to claim 4, characterized in that: A cylinder 1 (16) is installed at the bottom of the lifting seat (14), and the piston end of the cylinder 1 (16) is connected to the partition (15).

6. The feeding device for bearing roller phased array detection according to claim 1, characterized in that: The material pushing mechanism comprises a second cylinder (19) mounted on a mounting plate (5), and a piston end of the second cylinder (19) is connected to a pushing plate (18).

7. The feeding device for bearing roller phased array detection according to claim 6, characterized in that: The push plate (18) is provided with limit rods (20) at the positions close to the two sides, and the limit rods (20) are slidably connected to the guide rails (17) provided on the push plate (18).

8. The feeding device for bearing roller phased array detection according to claim 7, characterized in that: One side of the push plate (18) is connected to an inner plate (21) via a spring (25); a slide groove (22) is provided at the upper end of the inner plate (21); and baffles (24) are slidably connected to the two ends of the slide groove (22).

9. The feeding device for bearing roller phased array detection according to claim 8, characterized in that: The rotating sleeve in the slide groove (22) is provided with a second screw rod (23), and the second screw rod (23) passes through the two baffles (24) and is threadedly connected to the second screw rod (23).

10. The feeding device for bearing roller phased array detection according to claim 9, characterized in that: Sliding rods (26) are fixedly arranged on both sides of the inner plate (21), the sliding rods (26) penetrate the push plate (18) and are slidably connected to the push plate (18), and a second spring (27) is sleeved on the sliding rod (26) located between the inner plate (21) and the push plate (18).

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