Three-manipulator simultaneous feeding device

By designing a three-manipulator simultaneous loading device, the problems of cumbersome loading and low production efficiency of optical boards in diffusion plate processing are solved, and automatic loading is achieved, which improves production efficiency and reduces costs.

CN222974444UActive Publication Date: 2025-06-13DONGGUAN WEIMENGDA ELECTROSTATIC EQUIP CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422038831.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-13
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During the processing of diffusion plates, the loading of multi-layer optical plates is complicated and easy to damage the plates, resulting in low production efficiency and high labor costs.

Method used

A three-manipulator simultaneous loading device is designed, including three workbenches arranged in parallel, with two conveyor belts installed on each workbench. Through the workingbench, the loading assembly, and the paging assembly work together to realize the automatic loading of optical sheets.

Benefits of technology

Through the automated loading device, manual operation is reduced, production efficiency is improved, labor costs are reduced, and labor costs are ensured that each loading is a single sheet, avoiding the impact of dust on the surface of the board to affect the superposition effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222974444U_ABST
    Figure CN222974444U_ABST
Patent Text Reader

Abstract

The utility model provides a three-manipulator simultaneous feeding device which comprises three workbenches arranged in parallel, each workbench is provided with two conveying belts, the conveying belts on the three workbenches form two long conveying devices, the top end of each workbench is provided with a feeding assembly, one end of each workbench is provided with a lifting device, and the other end of each workbench is provided with a feeding assembly. The lifting device is provided with a material lifting plate, the top end of the material lifting plate is provided with a bakelite jig used for stacking and placing optical plates, the stacked optical plates can be conveniently placed through the arranged bakelite jig, and the material lifting plate can be driven to rise through the lifting assembly; a second lead screw linear module is matched with a second driving motor to enable a suction cup frame to descend to suck the plates, an air cylinder drives an ultrasonic sensor to detect the thickness of the sucked plates, if the number of the sucked plates is detected to be two, air is blown to the plates through an ion air nozzle, and therefore the plates are paged; therefore, it is ensured that a single plate is fed every time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of feeding equipment for diffusion plate production, and particularly relates to a three-robot simultaneous feeding device. Background Technique

[0002] The biggest feature of the diffusion plate is that it causes great interference to light. Some of them will also produce light filtering, making some wavelengths unable to penetrate, resulting in color deviation. For example, if secondary light interference treatment (such as frosting, embossing) is carried out on the surface, the light transmittance is even lower due to the natural phenomenon of geometric optics. Therefore, the substrate used to make the diffusion plate should preferably have a lower refractive index, and the interference to light will be lower. Therefore, the diffusion plate is also relatively common in life. At present, when processing the diffusion plate, multiple layers of optical plates are usually laminated. Generally, the diffusion plate is composed of 2-3 optical plates respectively, and the multiple layers of plates are fed manually. However, when stacking the plates, it needs to be stacked multiple times to complete. This process is cumbersome, and the surface of the optical plate is easily damaged during the stacking process, resulting in low production efficiency of the diffusion plate. Moreover, this stacking method requires multiple employees to feed, resulting in high labor costs. Based on this, we propose a device that can feed simultaneously.

[0002] Summary of the Utility Model

[0003] The purpose of the utility model is to provide a three-robot simultaneous feeding device, aiming to solve the problems proposed in the background technique.

[0003]

[0004] To achieve the above purpose, the utility model provides the following technical solution: A three-robot simultaneous feeding device includes three workbenches arranged in parallel. Two conveyor belts are installed on each workbench. The conveyor belts on the three workbenches form two long conveying devices. A feeding component is installed on the top of each workbench. A lifting device is installed at one end of the workbench. A lifting plate is installed on the lifting device. A bakelite jig for stacking and placing optical plates is installed on the top of the lifting plate.

[0005] The lifting device is composed of two lifting components. The lifting plate is installed between the two lifting components. A paging component is installed at the top of the lifting component.

[0004]

[0006] As a preferred technical solution of the present utility model, the lifting assembly includes a fixing plate installed at the end of the workbench. An electric motor bracket is installed on the inner side of the fixing plate, and a servo motor is installed on the electric motor bracket. A lifting lead screw is rotatably installed on the outer side of the fixing plate. A first synchronous pulley is installed at the top end of the lifting lead screw. The output shaft of the servo motor is fixedly connected to a second synchronous pulley. A synchronous belt is drivingly connected between the first synchronous pulley and the second synchronous pulley. A lead screw nut is installed on the surface of the lifting lead screw. Two guide rails are also installed on the inner side of the fixing plate. A carrying plate is slidably installed on the surface of the guide rails. The carrying plate is connected to the lead screw nut. The material lifting plate is installed on the surface of the carrying plate.

[0007] As a preferred technical solution of the present utility model, the loading assembly includes a fixing frame installed at the top of the workbench. A first linear lead screw module is installed at the top of the fixing frame. A first driving motor is installed at one end of the first linear lead screw module. A slide plate is slidably installed on the surface of the first linear lead screw module. A second linear lead screw module is installed on one side of the slide plate. A second driving motor is installed at one end of the second linear lead screw module. A connecting frame is slidably installed on the surface of the second linear lead screw module. A suction cup frame is installed at the bottom end of the connecting frame.

[0008] As a preferred technical solution of the present utility model, the paging assembly includes a back plate installed at the top of the outer side of the fixing plate. The top end of the back plate is fixedly connected to a top plate. A connecting plate is installed on one side of the top plate. A cylinder is installed at the bottom of the connecting plate. The telescopic end of the cylinder is connected to an ultrasonic sensor. Mounting frames are installed on the opposite sides of the two top plates in the lifting device, and ion air nozzles are installed on the mounting frames.

[0009] As a preferred technical solution of the present utility model, a plurality of stoppers are installed on the surface of the bakelite jig. A slot is opened on the surface of the bakelite jig, and a fiber optic material detection device is installed in the slot.

[0010] As a preferred technical solution of the present utility model, a belt cleaning device is installed at the top of the workbench at the bottom of the conveyor belt.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the bakelite fixture is convenient for placing stacked optical plates; the lifting assembly can drive the material lifting plate to rise, so as to lift the bakelite fixture with stacked optical plates; the second lead screw linear module and the second driving motor are used to make the suction cup frame descend to suck up the plates; after sucking up the plates, the cylinder drives the ultrasonic sensor to detect the thickness of the sucked-up plates. If it is detected that two plates are sucked up, the ion air nozzle blows air on the plates to separate the pages, so as to ensure that each feeding is a single plate. When the ion air nozzle blows air, it can also clean the surface of the plates to avoid dust on the plate surface affecting the stacking effect of the plates. The first linear lead screw module and the first driving motor can move the suction cup frame to the surface of the corresponding conveyor belt. It is also possible to select 2 groups of lifting devices and feeding components for simultaneous feeding of 1-3 types of plates, and the staff can also flexibly select a suitable feeding method. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The drawings are used to provide a further understanding of the utility model, and constitute a part of the specification. Together with the embodiments of the utility model, they are used to explain the utility model, and do not constitute a limitation to the utility model. In the drawings:

[0013] Figure 1 is a structural schematic diagram of the utility model;

[0014] Figure 2 is a structural schematic diagram of the lifting device in the utility model;

[0015] Figure 3 is a structural schematic diagram of the feeding component in the utility model;

[0016] Figure 4 is a structural schematic diagram of the lifting assembly in the utility model;

[0017] Figure 5 is a structural schematic diagram of the page separation component in the utility model;

[0018] Figure 6 is a structural schematic diagram of the bakelite fixture in the utility model.

[0019] In the figure: 1. workbench; 2. conveyor belt; 3. feeding assembly; 31. fixed frame; 32. first linear screw module; 33. first drive motor; 34. slide plate; 35. second linear screw module; 36. second drive motor; 37. connecting frame; 38. suction cup frame; 4. lifting assembly; 41. fixed plate; 42. motor frame; 43. servo motor; 44. lifting screw; 45. first synchronous pulley; 46. second synchronous pulley; 47. synchronous belt; 48. screw nut; 49. guide rail; 410. carrying plate; 5. lifting plate; 6. bakelite fixture; 7. paging assembly; 71. back plate; 72. top plate; 73. connecting plate; 74. cylinder; 75. ultrasonic sensor; 76. mounting frame; 77. ion wind nozzle; 8. block; 9. slotting. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1-6 The utility model provides the following technical solutions: a three-manipulator simultaneous feeding device, comprising three parallel workbenches 1, each of which is equipped with two conveyor belts 2, and the conveyor belts 2 on the three workbenches 1 form two long conveying devices, and a feeding assembly 3 is installed on the top of each workbench 1, and a lifting device is installed at one end of the workbench 1, and a lifting plate 5 is installed on the lifting device, and a bakelite jig 6 for stacking optical plates is installed on the top of the lifting plate 5;

[0022] The lifting device is composed of two lifting components 4 , a lifting plate 5 is installed between the two lifting components 4 , and a paging component 7 is installed on the top of the lifting component 4 .

[0023] In this embodiment, the lifting assembly 4 includes a fixed plate 41 installed at the end of the workbench 1, a motor frame 42 is installed on the inner side of the fixed plate 41, a servo motor 43 is installed on the motor frame 42, a lifting screw 44 is rotatably installed on the outer side of the fixed plate 41, a first synchronous pulley 45 is installed on the top of the lifting screw 44, the output shaft of the servo motor 43 is fixedly connected to the second synchronous pulley 46, a synchronous belt 47 is transmission-connected between the first synchronous pulley 45 and the second synchronous pulley 46, a screw nut 48 is installed on the surface of the lifting screw 44, two guide rails 49 are also installed on the inner side of the fixed plate 41, a carrying plate 410 is slidably installed on the surface of the guide rail 49, the carrying plate 410 is connected to the screw nut 48, and the lifting plate 5 is installed on the surface of the carrying plate 410.

[0024] Specifically, the second synchronous pulley 46 is driven to rotate by the servo motor 43. Since the first synchronous pulley 45 and the second synchronous pulley 46 are driven by the synchronous belt 47, the first synchronous belt 47 will drive the lifting lead screw 44 to rotate. Therefore, the lead screw nut 48 will drive the carrying plate 410 to lift and lower. The guide rail 49 provided can improve the stability of the lifting of the carrying plate 410. The material lifting plate 5 is installed on the surface of the carrying plate 410. Therefore, the material lifting plate 5 will drive the bakelite jig 6 stacked with optical plates to be lifted to a high place and be loaded by the loading component 3.

[0025] In this embodiment, the loading component 3 includes a fixed frame 31 installed at the top end of the workbench 1. A first linear lead screw module 32 is installed at the top end of the fixed frame 31. A first driving motor 33 is installed at one end of the first linear lead screw module 32. A slide plate 34 is slidably installed on the surface of the first linear lead screw module 32. A second linear lead screw module 35 is installed on one side of the slide plate 34. A second driving motor 36 is installed at one end of the second linear lead screw module 35. A connecting frame 37 is slidably installed on the surface of the second linear lead screw module 35. A suction cup frame 38 is installed at the bottom end of the connecting frame 37.

[0026] Specifically, the first driving motor 33 and the first linear lead screw module 32 cooperate to adjust the position of the slide plate 34, so that the suction cup frame 38 moves to the top of the bakelite jig 6. Then, the second driving motor 36 and the second linear lead screw module 35 cooperate to make the connecting frame 37 drive the suction cup frame 38 to descend and adsorb the optical plates stacked on the surface of the bakelite jig 6. The optical plates adsorbed by the suction cup frame 38 will move to a high place with the connecting frame 37. Then, the slide plate 34 moves the suction cup frame 38 to the top of the conveyor belt 2. After that, the second linear lead screw module 35 makes the suction cup frame 38 descend and places the optical plates on the surface of the conveyor belt 2, thus completing the loading operation.

[0027] In this embodiment, the sheet separating component 7 includes a back plate 71 installed at the top of the outer side surface of the fixed plate 41. The top end of the back plate 71 is fixedly connected with a top plate 72. A connecting plate 73 is installed on one side of the top plate 72. A cylinder 74 is installed at the bottom of the connecting plate 73. The telescopic end of the cylinder 74 is connected with an ultrasonic sensor 75. Mounting frames 76 are installed on the opposite sides of the two top plates 72 in the lifting device. Ion air nozzles 77 are installed on the mounting frames 76.

[0028] Specifically, after the suction cup holder 38 adsorbs the optical sheet and moves it to a high place, the cylinder 74 pushes the ultrasonic sensor 75 to move to the position of the optical sheet, and the thickness of the adsorbed sheet is detected by the ultrasonic sensor 75. If the detected thickness of the sheet is not the thickness of a single sheet, the ion air nozzle 77 blows air on the sheet to separate the sheets, ensuring that the sheets fed each time are single sheets. When the ion air nozzle 77 blows air, it can clean the surface of the sheet, thereby improving the subsequent bonding effect of the sheet.

[0029] In this embodiment, several stoppers 8 are installed on the surface of the bakelite jig 6, and a slot 9 is formed on the surface of the bakelite jig 6, and a fiber optic material detection device is installed in the slot 9.

[0030] Specifically, the arranged stoppers 8 can improve the stacking neatness effect of the optical sheets on the surface of the bakelite jig 6, and the fiber optic material detection device installed in the slot 9 can detect the optical sheets on the surface of the bakelite jig 6. If it is detected that all the sheets on the surface of the bakelite jig 6 have been adsorbed and fed, the staff can be reminded in time to replenish the sheets on the surface of the bakelite jig 6.

[0031] In this embodiment, a belt cleaning device is installed at the top of the workbench 1 under the bottom of the conveyor belt 2.

[0032] Specifically, the belt cleaning device is a prior art and can clean the surface of the conveyor belt of the conveyor belt 2, thereby preventing dust on the surface of the conveyor belt 2 from affecting the subsequent bonding effect of the sheets.

[0033] Working principle: The arranged bakelite jig 6 facilitates the placement of stacked optical sheets, and the lifting assembly 4 can drive the lifting plate 5 to rise, thereby lifting the bakelite jig 6 on which the optical sheets are stacked. The second linear screw module 35 and the second driving motor 36 are used to make the suction cup holder 38 descend to suck up the sheets. After sucking up the sheets, the cylinder 74 drives the ultrasonic sensor 75 to detect the thickness of the sucked-up sheets. If it is detected that two sheets are sucked up, the ion air nozzle 77 blows air on the sheets to separate the sheets, thereby ensuring that each feeding is a single sheet. When the ion air nozzle 77 blows air, it can also clean the surface of the sheets to prevent dust on the surface of the sheets from affecting the stacking effect of the sheets. The first linear screw module 32 and the first driving motor 33 can move the suction cup holder 38 to the corresponding surface of the conveyor belt 2. The above-mentioned electrical equipment is all controlled by an external PLC controller. The device sucks up the sheets at the position of the lifting assembly 4 through three feeding components 3, separates the sheets by blowing air with the ion air nozzle 77, and after double-sheet detection by the ultrasonic sensor 75, feeds the sheets to the conveyor belt 2. The staff can also select two of the lifting devices and the feeding components 3 for simultaneous feeding of multiple sheets, and the staff can flexibly select a suitable feeding method.

[0034] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A three-manipulator simultaneous loading device, comprising three workbenches (1) arranged in parallel, characterized in that: Two conveyor belts (2) are installed on each workbench (1), and the conveyor belts (2) on the three workbench (1) form two long conveying devices. A loading assembly (3) is installed on the top of each workbench (1), and a lifting device is installed at one end of the workbench (1). A lifting plate (5) is installed on the lifting device, and a bakelite jig (6) for stacking optical plates is installed on the top of the lifting plate (5); The lifting device is composed of two lifting components (4), a lifting plate (5) is installed between the two lifting components (4), and a paging component (7) is installed at the top of the lifting component (4).

2. A three-manipulator simultaneous feeding device according to claim 1, characterized in that: The lifting assembly (4) comprises a fixed plate (41) mounted at the end of the workbench (1), a motor frame (42) being mounted on the inner side of the fixed plate (41), a servo motor (43) being mounted on the motor frame (42), a lifting screw (44) being rotatably mounted on the outer side of the fixed plate (41), a first synchronous pulley (45) being mounted on the top of the lifting screw (44), an output shaft of the servo motor (43) being fixedly connected to a second synchronous pulley (46), a synchronous belt (47) being transmission-connected between the first synchronous pulley (45) and the second synchronous pulley (46), a screw nut (48) being mounted on the surface of the lifting screw (44), two guide rails (49) being further mounted on the inner side of the fixed plate (41), a carrying plate (410) being slidably mounted on the surface of the guide rail (49), the carrying plate (410) being connected to the screw nut (48), and the lifting plate (5) being mounted on the surface of the carrying plate (410).

3. The three-manipulator simultaneous feeding device according to claim 1 is characterized in that: The loading assembly (3) comprises a fixed frame (31) mounted on the top of the workbench (1), a first linear screw module (32) being mounted on the top of the fixed frame (31), a first drive motor (33) being mounted on one end of the first linear screw module (32), a slide plate (34) being slidably mounted on the surface of the first linear screw module (32), a second linear screw module (35) being mounted on one side of the slide plate (34), a second drive motor (36) being mounted on one end of the second linear screw module (35), a connecting frame (37) being slidably mounted on the surface of the second linear screw module (35), and a suction cup frame (38) being mounted on the bottom end of the connecting frame (37).

4. The three-manipulator simultaneous feeding device according to claim 2 is characterized in that: The paging assembly (7) comprises a back plate (71) mounted on the top of the outer side surface of the fixed plate (41); the top of the back plate (71) is fixedly connected to a top plate (72); a connecting plate (73) is mounted on one side of the top plate (72); a cylinder (74) is mounted on the bottom of the connecting plate (73); the telescopic end of the cylinder (74) is connected to an ultrasonic sensor (75); mounting frames (76) are mounted on opposite sides of the two top plates (72) in the lifting device; an ion wind nozzle (77) is mounted on the mounting frame (76).

5. The three-manipulator simultaneous feeding device according to claim 1 is characterized in that: A plurality of stoppers (8) are installed on the surface of the bakelite jig (6), a groove (9) is opened on the surface of the bakelite jig (6), and an optical fiber material detection device is installed in the groove (9).

6. The three-manipulator simultaneous feeding device according to claim 1 is characterized in that: A belt cleaning device is installed at the top of the workbench (1) and at the bottom of the conveyor belt (2).