Paper deviation rectifying device, paper feeding device and gypsum board production line

By designing a paper deviation correction device in the gypsum board production line, and using the first detection component and the base paper holder adjustment component to achieve paper deviation, the problem that traditional deviation correction devices cannot effectively correct paper deviation is solved, and production efficiency and product stability are improved.

CN222974502UActive Publication Date: 2025-06-13HUAINAN BEIXIN BUILDING MATERIAL
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Patent Information

Application Number
CN202421988474.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-13
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

In the gypsum board production line, traditional deviation correction devices cannot effectively correct the problem that the paper deviates from the set conveyor route during the paper loading process, resulting in a decrease in production efficiency and requires manual shutdown to adjust the base paper holder.

Method used

A paper deviation correction device is designed, including a first detection assembly and a base paper holder adjustment assembly. When the first detection component detects that the movable bracket reaches the deviation correction limit position, the base paper holder adjustment component drives the base paper holder to move along the paper width direction, adjusts the paper conveying route, and achieves mechanized deviation correction.

Benefits of technology

The device can expand the range of paper deviation correction without shutting down and manual adjustment, improve production efficiency, reduce labor costs, and improve the stability and reliability of paper products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a paper deviation rectifying device, a paper feeding device and a gypsum board production line. The paper deviation rectifying device comprises a body paper frame adjusting assembly, a deviation rectifying device and a first detecting assembly, the body paper frame adjusting assembly is arranged to be capable of driving a body paper frame to move in the width direction of paper, and therefore the conveying route of the paper is adjusted; the deviation corrector comprises a movable support used for supporting paper. The first detection assembly is installed on the deviation corrector and is arranged to be used for detecting whether the movable support reaches the deviation correction limit position or not. When the first detection assembly detects that the movable support reaches the deviation rectification limit position, the body paper frame adjusting assembly drives the body paper frame to move in the width direction of the paper so as to adjust the position of the paper. The paper deviation rectifying device has the advantages that deviation rectifying operation is mechanically carried out on the raw paper frame, and the production efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of paper rectifying devices, and more specifically, to a paper rectifying device, a paper loading device, and a gypsum board production line. Background Art

[0002] Gypsum boards are provided with an upper facing paper and a lower facing paper. A gypsum board production line is provided with a paper loading device for performing a paper loading operation on the gypsum board. During the process of transporting the paper, there may be a situation where the paper deviates from the set conveying route, that is, the paper runs off track. Therefore, a rectifier needs to be provided in the paper loading device to correct the problem of the paper running off track.

[0003] For traditional rectifiers, due to the travel limit of the movable bracket, the maximum rectifying range of the rectifier for the paper is limited. Especially during the paper loading operation, due to the uncertainty of manual operation, the error between the actual conveying route of the paper and the preset conveying route may far exceed the adjustment range of the rectifier. At this time, it is necessary to temporarily stop the machine and manually intervene to adjust the position of the base paper rack. After manually adjusting the position of the base paper rack, the machine is restarted to convey the paper, which greatly reduces the production efficiency. Summary of the Utility Model

[0004] The embodiments of the present application provide a paper rectifying device, a paper loading device, and a gypsum board production line. The paper rectifying device of the present application is provided with a first detection component and a base paper rack adjustment component. When the first detection component detects that the movable bracket of the rectifier reaches the rectifying limit position, the base paper rack adjustment component can drive the base paper rack to move along the width direction of the paper. In this way, when the actual position of the paper exceeds the adjustment range of the rectifier, the conveying route of the paper can also be adjusted mechanically and the paper conveying action can be performed without stopping the machine and manually adjusting the position of the base paper rack, thereby improving the production efficiency.

[0005] The technical solution of the embodiments of the present application is as follows:

[0006] A paper rectifying device, comprising:

[0007] A base paper rack adjustment component, configured to be able to drive a base paper rack for storing and outputting paper to move along the width direction of the paper, so as to adjust the conveying route of the paper;

[0008] A rectifier, located on the downstream side of the base paper rack along the paper conveying direction, comprising a movable bracket for supporting the paper, and the movable bracket can move along the width direction of the paper to perform a rectifying process on the paper; and

[0009] A first detection component, installed on the rectifier, configured to detect whether the movable bracket reaches the rectifying limit position;

[0010] When the first detection component detects that the movable bracket reaches the deviation correction limit position, the base paper rack adjustment component drives the base paper rack to move along the width direction of the paper so as to adjust the paper position.

[0011] A paper loading device includes the paper deviation correction device and the base paper rack as described in the above embodiment, and the base paper rack is located on the upstream side of the paper deviation correction device along the paper conveying direction.

[0012] A gypsum board production line includes the paper loading device as described in the above embodiment.

[0013] The technical effects of the paper deviation correction device in the embodiments of the present application are as follows:

[0014] In the paper deviation correction device of the embodiments of the present application, when the first detection component detects that the movable bracket of the deviation corrector reaches the deviation correction limit position, that is, when the actual conveying route of the paper deviates from the set conveying route by a large amount and has exceeded the deviation correction range of the deviation corrector, the base paper rack adjustment component drives the base paper rack to move along the width direction of the paper so as to adjust the paper position. In this way, even if the actual conveying route of the paper exceeds the deviation correction range of the deviation corrector, the paper can be mechanically corrected and the paper conveying operation can be performed without stopping the machine for processing and manually adjusting the position of the base paper rack, thereby expanding the deviation correction range of the paper, improving the production efficiency, reducing the labor cost, and greatly enhancing the stability and reliability of the paper product.

[0015] Other features and advantages of the present application will be described in the subsequent specification, and, in part, will be obvious from the specification, or will be understood by implementing the present application. The objectives and other advantages of the present application can be achieved and obtained through the structures specifically pointed out in the specification and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings are used to provide a further understanding of the technical solutions of the present application, and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solutions of the present application, and do not constitute a limitation to the technical solutions of the present application.

[0017] Figure 1 It is a schematic structural diagram of a paper deviation correction device according to an embodiment of the present application;

[0018] Figure 2 For Figure 1 an enlarged schematic structural diagram of part A;

[0019] Figure 3 It is a schematic structural diagram of the first detection component and the movable bracket according to an embodiment of the present application;

[0020] Figure 4 It is a schematic installation structure diagram of the second detection component according to an embodiment of the present application. Detailed implementation manners

[0021] To make the objectives, technical solutions and advantages of the present application more clearly understood, the embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other arbitrarily.

[0022] Please refer to Figures 1 to 4 the structural schematic diagram of the paper deviation rectifying device according to the embodiment of the present application as shown. Figure 1 and Figure 3 the arrow direction in

[0023] As Figures 1 to 2 shown, the paper deviation rectifying device provided by the embodiment of the present application includes a raw paper rack adjusting component 1, a deviation rectifier 2 and a first detection component 5. Among them, the raw paper rack adjusting component 1 is configured to be able to drive the raw paper rack 3 for storing and outputting the paper 4 to move along the width direction of the paper 4, so as to adjust the conveying route of the paper 4. The deviation rectifier 2 is located on the downstream side of the raw paper rack 3 along the conveying direction of the paper 4, and includes a movable bracket 21 for supporting the paper 4. The movable bracket 21 can move along the width direction of the paper 4 to perform deviation rectifying processing on the paper 4. The first detection component 5 is installed on the deviation rectifier 2 and is configured to detect whether the movable bracket 21 reaches the deviation rectifying limit position. When the first detection component 5 detects that the movable bracket 21 reaches the deviation rectifying limit position, the raw paper rack adjusting component 1 drives the raw paper rack 3 to move along the width direction of the paper 4 so as to adjust the position of the paper 4.

[0024] Specifically, the working content of the paper deviation rectifying device according to the embodiment of the present application is as follows: when the first detection component 5 does not detect that the movable bracket 21 reaches the deviation rectifying limit position, the deviation rectifier 2 performs the deviation rectifying operation on the paper 4, that is, the movable bracket 21 of the deviation rectifier 2 moves along the width direction of the paper 4, so as to drive the paper 4 to move along the width direction of the paper 4 together, thereby performing a deviation rectifying action on the paper 4. The deviation rectifier 2 has the advantages of high sensitivity and timely deviation rectifying reaction. When the first detection component 5 detects that the movable bracket 21 of the deviation rectifier 2 reaches the deviation rectifying limit position, that is, when the actual conveying route of the paper 4 deviates from the set conveying route by a large amount and has exceeded the deviation rectifying range of the deviation rectifier 2, the raw paper rack adjusting component 1 drives the raw paper rack 3 to move along the width direction of the paper 4 so as to adjust the position of the paper 4. In this way, even if the actual conveying route of the paper 4 exceeds the deviation rectifying range of the deviation rectifier 2, the deviation rectifying operation on the paper 4 and the paper 4 conveying operation can be mechanized, without stopping the machine for processing and manually adjusting the position of the raw paper rack 3, thereby improving the production efficiency, reducing the labor cost, and at the same time greatly improving the product stability and reliability of the paper 4.

[0025] It should be noted that, as Figure 1As shown in the figure, in the embodiment of the present application, a control component 6 can be provided. The control component 6 is electrically connected to the raw paper rack adjusting component 1, the deviation rectifier 2, and the first detection component 5, and is used to control the working process of the paper deviation rectifying device.

[0026] In an exemplary embodiment, as Figure 1 and Figure 2 shown, the deviation rectifier 2 further includes a fixed bracket 22, a roller 23, and a driving device. Among them, the movable bracket 21 is movably mounted to the fixed bracket 22. The roller 23 is mounted to the movable bracket 21, and the roller 23 is arranged to convey the paper 4. The driving device 24 is connected to the movable bracket 21 and is arranged to be able to drive the movable bracket 21 to move along the width direction of the paper 4, so as to adjust the conveying route of the paper 4. The first detection component 5 is arranged to: detect the position change of the movable bracket 21 relative to the fixed bracket 22.

[0027] Specifically, the deviation rectifier 2 has a mature product, which will not be elaborated here. The movable bracket 21 of the deviation rectifier 2 can reciprocally move along the width direction of the paper 4 within the range delimited by the deviation rectifying limit positions, so as to perform a deviation rectifying operation on the paper 4. The fixed bracket 22 is fixedly arranged. The first detection component 5 obtains whether the movable bracket 21 reaches the deviation rectifying limit position by detecting the position change of the movable bracket 21 relative to the fixed bracket 22.

[0028] In an exemplary embodiment, as Figure 2 and Figure 3 shown, the first detection component 5 includes a proximity switch. The proximity switch is located on at least one side of the movable bracket 21 along the width direction of the paper 4 and is arranged to detect the position of the side portion 211 of the movable bracket 21 along the width direction of the paper 4.

[0029] Specifically, the proximity switch has a simple structure and is easy to install and maintain. As Figure 3 shown, in the embodiment of the present application, a proximity switch can be provided on one side or both sides of the movable bracket 21 along the width direction of the paper 4, and the proximity switch is used to measure whether the side portion 211 of the movable bracket 21 reaches the deviation rectifying limit position.

[0030] In an exemplary embodiment, as Figure 3 shown, the proximity switch is an inductive proximity switch and includes a proximity sensor 51 mounted to the fixed bracket 22 and an inductive fitting 52 mounted to the side portion 211 of the movable bracket 21. The proximity sensor 51 and the inductive fitting 52 cooperate to work.

[0031] Specifically, the inductive proximity switch has the advantages of convenient installation and operation, high sensitivity, and anti-interference. When the induction fitting 52 moves to the deviation correction limit position together with the movable bracket 21, the proximity sensor 51 generates a signal and sends the signal to the control component 6 so that the paper reel adjusting component 1 performs the deviation correction operation on the paper 4.

[0032] In an exemplary embodiment, as Figure 2 and Figure 3 shown, the driving device 24 includes a motor 241 and a linear bearing 242. The axial direction of the linear bearing 242 is inclined relative to the width direction of the paper 4, and the motor 241 is arranged to drive the movable bracket 21 to move through the linear bearing 242.

[0033] As Figure 3 shown, the movable bracket 21 includes a frame member 212. Rollers 23 are provided at both ends of the frame member 212 along the conveying direction of the paper 4, and linear bearings 242 are provided at each corner of the frame member 212.

[0034] Specifically, the axial direction of the linear bearing 242 is inclined relative to the width direction of the paper 4, so that the actual movement direction of the movable bracket 21 during the deviation correction operation is set at an angle with the width direction of the paper 4, which can avoid the slipping of the paper 4 with the roller 23 during the deviation correction process, thereby improving the stability and reliability of the paper deviation correction device. Rollers 23 are provided at both ends of the frame member 212 along the conveying direction of the paper 4, and linear bearings 242 are provided at each corner of the frame member 212, which can improve the stability of the deviation corrector 2 during the deviation correction operation.

[0035] In an exemplary embodiment, as Figure 3 shown, there are two first detection components 5. The two first detection components 5 are respectively located on both sides of the movable bracket 21 along the width direction of the paper 4 and are oppositely arranged.

[0036] Specifically, the first detection components 5 are arranged on both sides of the movable bracket 21 along the width direction of the paper 4, which can improve the detection sensitivity of the first detection components 5.

[0037] In an exemplary embodiment, as Figure 1 shown, the paper reel adjusting component 1 includes a hydraulic driving member 11 and an adjusting shaft 12. The adjusting shaft 12 is installed on the paper reel 3, and the hydraulic driving member 11 is connected to the adjusting shaft 12. The hydraulic driving member 11 is arranged to be able to drive the paper reel 3 to move along the width direction of the paper 4 through the adjusting shaft 12.

[0038] Specifically, the base paper rack 3 is used for storing and conveying the paper 4. The wound paper 4 is stored in the base paper rack 3. The base paper rack 3 is relatively heavy, and a hydraulic driving member 11 can be adopted to drive the base paper rack 11 to move. Optionally, the hydraulic driving member 11 is configured as a hydraulic workstation.

[0039] In an exemplary embodiment, as Figure 1 、 Figure 2 and Figure 4 shown, the paper aligner 2 further includes a second detection assembly 25. The second detection assembly 25 is disposed on the downstream side of the movable bracket 21 along the paper conveying direction and detects the position of the paper 4.

[0040] The driving device 24 is configured such that when the second detection assembly 25 detects that the position of the paper 4 deviates from the preset position, the driving device 24 drives the movable bracket 21 to move along the width direction of the paper 4 to correct the deviation of the paper 4.

[0041] In an exemplary embodiment, as Figure 2 and Figure 4 shown, the second detection assembly 25 includes a support member 251 and a photoelectric induction assembly 252. The support member 251 is mounted to the fixed bracket 22, and the photoelectric induction assembly 252 is mounted to the support member 251.

[0042] The photoelectric induction assembly 252 includes a transmitting portion 2521 and a receiving portion 2522. The transmitting portion 2521 and the receiving portion 2522 are respectively disposed on both sides of the paper 4 in the thickness direction. The transmitting portion 2521 is configured to be able to send a light curtain to the edge 41 of the paper 4, and the receiving portion 2522 is configured to be able to receive the light curtain not blocked by the paper 4. The transmitting portion 2521 and the receiving portion 2522 cooperate to detect the offset condition of the paper 4.

[0043] The embodiment of the present application provides a paper loading device, including the paper aligning device and the base paper rack 3 as described in any one of the above exemplary embodiments. The base paper rack 3 is located on the upstream side of the paper aligning device along the paper 4 conveying direction.

[0044] The paper loading device of the embodiment of the present application includes the paper aligning device as described in any one of the above exemplary embodiments, and thus has the structural features and advantages of the paper aligning device described in the above exemplary embodiments, which will not be elaborated herein.

[0045] As Figure 1 shown, on the conveying route of the paper 4, a conveying roller is further provided, and the conveying roller is used for conveying the paper 4.

[0046] The embodiment of the present application provides a gypsum board production line, including the paper loading device as described in the above exemplary embodiment. The paper loading device can perform a paper loading operation for the gypsum board, and the paper can be used as the upper facing paper and / or the lower facing paper.

[0047] Specifically, the gypsum board production line according to the embodiment of the present application includes the paper feeding device and the paper rectifying device described in the above embodiment, and thus has the structural features and advantages of the paper rectifying device described in the above embodiment, which will not be elaborated herein.

[0048] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "one side", "the other side", "one end", "the other end", "edge", "opposite", "four corners", "periphery", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the structure referred to has a specific orientation, is constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present application.

[0049] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, the terms "connection", "direct connection", "indirect connection", "fixed connection", "installation", "assembly" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; the terms "installation", "connection", "fixed connection" may be directly connected, or indirectly connected through an intermediate medium, and may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0050] Although the disclosed embodiments of the present application are as above, the content described is only the embodiments adopted for the convenience of understanding the present application, and is not used to limit the present application. Any person skilled in the art within the scope of the present application can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed by the present application. However, the scope of patent protection of the present application shall still be defined by the appended claims.

Claims

1. A paper deviation correction device, characterized in that: include: A base paper stand adjustment assembly is configured to drive a base paper stand for storing and outputting paper to move along the width direction of the paper, thereby adjusting a conveying route of the paper; A deflection corrector is located at the downstream side of the base paper rack along the paper conveying direction, and includes a movable bracket for supporting the paper, and the movable bracket can move along the width direction of the paper to perform deflection correction processing on the paper; and A first detection component, mounted on the deviation corrector, configured to detect whether the movable bracket has reached the deviation correction limit position; When the first detection component detects that the movable bracket reaches the deviation correction limit position, the base paper rack adjustment component drives the base paper rack to move along the width direction of the paper so as to adjust the position of the paper.

2. The paper deviation correction device according to claim 1, characterized in that: The deviation corrector also includes: a fixed bracket, to which the movable bracket can be movably mounted; A roller mounted to the movable support, the roller being configured to convey paper; and A driving device connected to the movable support and configured to drive the movable support to move along the width direction of the paper, thereby adjusting the conveying route of the paper; Wherein, the first detection component is configured to detect a position change of the movable bracket relative to the fixed bracket.

3. The paper deviation correction device according to claim 2, characterized in that: The first detection component includes a proximity switch, which is located on at least one side of the movable bracket along the width direction of the paper and is configured to detect the position of the side of the movable bracket along the width direction of the paper.

4. The paper deviation correction device according to claim 3, characterized in that: The proximity switch is an inductive proximity switch and comprises a proximity sensor mounted on the fixed bracket and an inductive matching piece mounted on the side of the movable bracket, and the proximity sensor and the inductive matching piece work in coordination.

5. The paper deviation correction device according to claim 2, characterized in that: The driving device comprises a motor and a linear bearing, wherein the axial direction of the linear bearing is inclined relative to the width direction of the paper, and the motor is configured to drive the movable bracket to move through the linear bearing; The movable support frame comprises a frame member, both ends of the frame member along the paper conveying direction are provided with the rollers, and each corner of the frame member is provided with the linear bearing.

6. The paper deviation correction device according to claim 3, characterized in that: There are two first detection components, which are respectively located on two sides of the movable bracket along the paper width direction and are arranged opposite to each other.

7. The paper deviation correcting device according to any one of claims 1 to 6, characterized in that: The base paper rack adjustment assembly includes a hydraulic drive and an adjustment shaft, the adjustment shaft is installed on the base paper rack, the hydraulic drive is connected to the adjustment shaft, and the hydraulic drive is configured to drive the base paper rack to move along the width direction of the paper through the adjustment shaft.

8. The paper deviation correcting device according to any one of claims 2 to 6, characterized in that: The deflection corrector further comprises a second detection assembly, which is arranged at the downstream side of the movable bracket along the paper conveying direction and detects the position of the paper; The driving device is configured such that when the second detection assembly detects that the position of the paper deviates from the preset position, the driving device drives the movable bracket to move along the width direction of the paper to correct the deviation of the paper.

9. The paper deviation correcting device according to claim 8, characterized in that: The second detection component includes a support member and a photoelectric sensing component, the support member is mounted to the fixing bracket, and the photoelectric sensing component is mounted to the support member; The photoelectric sensing component includes a transmitting part and a receiving part, and the transmitting part and the receiving part are respectively arranged on both sides of the thickness direction of the paper. The transmitting part is configured to send a light curtain to the edge of the paper, and the receiving part is configured to receive the light curtain that is not blocked by the paper. The transmitting part and the receiving part cooperate to detect the offset of the paper.

10. A paper feeding device, characterized in that: It comprises a paper deflection correction device as described in any one of claims 1 to 9 and a base paper rack, wherein the base paper rack is located on the upstream side of the paper deflection correction device along the paper conveying direction.

11. A gypsum board production line, characterized in that: It comprises the paper loading device as claimed in claim 10.