Full-automatic intelligent pig sperm tube racking machine
By designing a fully automatic intelligent pig vasculature distribution machine, using components such as feed silo, turntable, filling mechanism and ultrasonic sealer, the problems of low efficiency and poor hygiene in traditional frozen vasculature distribution methods are solved, and automated packaging is achieved, improving efficiency and finished product quality.
Patent Information
- Application Number
- CN202422065079.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-08
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The traditional frozen vas aliquoting method lacks standardization, is inefficient, and manual operation leads to poor hygiene conditions.
A fully automatic intelligent pig vasculature distribution machine is designed to realize automatic filling and sealing of semen through components such as feed silo, turntable, filling mechanism and ultrasonic sealer.
Automatic mechanical assembly of semen is realized, efficiency and hygiene are improved, and the quality and efficiency of finished products are improved.
Smart Images

Figure CN222974862U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of frozen sperm tube packaging, and more specifically, to a full-automatic intelligent pig sperm tube packaging machine. Background Art
[0002] Cell cryopreservation is one of the main methods of cell preservation. Using cryopreservation technology to store cells in -196℃ liquid nitrogen at low temperature can temporarily remove cells from the growth state and preserve their cell characteristics. When cells are frozen and packaged, the traditional method is to insert the non-cotton plug ends of about 4 straws into semen, hold the cotton plug ends of about 4 straws in the mouth, and forcefully suck the semen into the straws until the cotton plug ends swell and seal the straws due to the moisture of the semen. Then take out the straws by hand and wipe the semen outside the straws with toilet paper. If the semen is full in the straws, gently knock out about 1 / 10 of the volume to avoid bursting due to expansion during freezing. A centrifuge tube is filled with a quantitative sealing powder, and the non-cotton plug ends of the 4 straws are forcefully inserted several times in the centrifuge tube containing the sealing powder until the sealing powder enters the straws about 3 mm. The sealing powder is moistened by the semen and expands to block the straws. However, this process does not standardize the packaging of semen. It is manually packaged, and only about 4 straws can be made together at a time, which is inefficient. In addition, it is sucked by the mouth, and the hygiene is poor. Utility Model Content
[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a fully automatic intelligent pig semen tube packaging machine to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic intelligent pig semen tube dispensing machine, comprising a mounting base plate, two first supporting upright plates are fixedly connected to the top of the mounting base plate, a feed bin is fixedly connected to the top between the two first supporting upright plates, two turntables are arranged at the bottom of the feed bin, a stabilizing arc plate is arranged on one side of the turntable, and a turntable motor is arranged on one side of the first supporting upright plate;
[0005] A plurality of connecting rods are fixedly connected to the opposite side of the two rotating disks, a plurality of stabilizing rods are fixedly connected between the two stabilizing arc plates, a plurality of conveying grooves are provided on the outer surface of the rotating disk, and a material unloading mechanism is provided at the rear side of the bottom of the feeding bin;
[0006] A collecting drawer is provided at the bottom of the turntable, a limiting plate is provided on the rear side of the collecting drawer, a filling mechanism is provided at the bottom of the turntable on one side close to the stabilizing arc plate, an ultrasonic sealer and an ultrasonic sealing motor are provided on both sides of one of the first supporting vertical plates, and the ultrasonic sealer is provided on one side of the first supporting vertical plate close to the turntable.
[0007] Preferably, a protective cover is provided on the top of the mounting base plate, a controller is provided on one side of the first support vertical plate, and the input end of the turntable motor is fixedly connected to the two turntables.
[0008] Preferably, the wall of the stable arc plate is in contact with one side wall of the turntable. The two ends of the stable arc plate are respectively fixedly connected to the bottom wall of the feed bin and the top frame wall of the collection drawer. One of the conveying grooves corresponds to the discharge port of the feed bin, and one of the conveying grooves corresponds to the ultrasonic sealer.
[0009] Preferably, the filling mechanism includes a slide rail fixed to the top frame of the collection drawer. Conveyor motors are symmetrically arranged at both ends of the slide rail. Slide seats are symmetrically sleeved at both ends of the slide rail. The top of the slide seat is fixedly connected to a second support vertical plate.
[0010] Preferably, a plug rod is inserted into the top end of the second support vertical plate. Limit blocks are symmetrically fixedly connected to both ends of the plug rod. Connecting pipes are fixedly connected to the opposite sides of the two plug rods. Filling needles are fixedly connected to the opposite sides of the two plug rods. A spring is sleeved on the middle of the plug rod. The spring is arranged on the opposite sides of the two second support vertical plates. The filling needle corresponds to one of the conveying grooves.
[0011] Preferably, the blanking mechanism includes a mounting cross plate arranged at the rear side of the feed bin. Both ends of the mounting cross plate are fixedly connected to the wall of the first support vertical plate. Support plates are symmetrically fixedly connected to both sides of the bottom of the mounting cross plate. A blanking motor is provided on one side of the first support vertical plate.
[0012] Preferably, a rotating shaft is connected to the middle of the support plate through a bearing. A blanking brush is fixedly sleeved on the middle of the rotating shaft. A transmission belt is sleeved on one end of the rotating shaft. One end of the transmission belt is connected to the output end of the blanking motor. The output end of the blanking motor extends into the interior of the feed bin and is connected to the blanking plate inside the feed bin.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: 1) Firstly, the feeding bin of the present utility model can store multiple thin tubes. By starting the cooperation of the blanking motor and the turntable motor, a single thin tube is conveyed to the position of the filling mechanism, and the conveying motor is started to control the filling needle sleeve to convey semen at one end of the thin tube, realizing automatic filling. The filling volume can be controlled by the controller. After filling, the turntable motor is started to control the thin tube to move to the sealing station, and the ultrasonic sealer is used to fuse and seal the filling port of the thin tube. The automatic mechanical packaging has high efficiency, and can improve the hygiene condition during production, as well as the quality and efficiency of the finished product. 2) The present utility model also drives the limiting block to extrude the spring through the arranged filling needle, which can buffer, limit and position the filling needle when the filling needle is sleeved on the thin tube. The arranged stable arc plate and conveying groove can limit the conveyed thin tube, and the stability of the turntable and the stable arc plate is improved through the stable rod and the connecting rod, enhancing the conveying effect. The position of the collecting drawer can be limited by the limiting plate, improving the use effect.
[0014] In summary, through the mutual influence of the above multiple functions, automatic mechanical packaging can be realized, with high efficiency, and it can improve the hygiene condition during production, as well as the quality and efficiency of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the overall structural schematic diagram of the present utility model;
[0016] Figure 2 is the rear structural schematic diagram of the present utility model;
[0017] Figure 3 is the top structural schematic diagram of the present utility model;
[0018] Figure 4 is the connection structural schematic diagram of the turntable motor and the turntable of the present utility model;
[0019] Figure 5 is the connection structural schematic diagram of the slide rail and the slide seat of the present utility model;
[0020] Figure 6 is the structural schematic diagram of the blanking mechanism of the present utility model.
[0021] The labels in the drawings are:
[0022] Installation base plate; 2. First support vertical plate; 3. Feeding bin; 4. Turntable; 5. Stable arc plate;
[0023] 6. Stable rod; 7. Connecting rod; 8. Turntable motor; 9. Conveying groove; 10. Collecting drawer;
[0024] 11. Limiting plate; 12. Ultrasonic sealer; 13. Ultrasonic sealing motor; 14. Protective cover;
[0025] 15. Controller; 16. Slide rail; 17. Conveyor motor; 18. Slide seat; 19. Second support vertical plate;
[0026] 20. Plug rod; 21. Limit block; 22. Connecting pipe; 23. Filling needle; 24. Spring;
[0027] 25. Installation horizontal plate; 26. Support plate; 27. Rotating shaft; 28. Feeding brush; 29. Transmission belt; 30. Feeding motor. Specific implementation mode
[0028] The technical solution of the present utility model will be further described below in conjunction with the accompanying drawings of the specification. Embodiment
[0029] As Figures 1 to 6 shown, a fully automatic intelligent boar sperm duct filling machine includes an installation bottom plate 1. Two first support vertical plates 2 are fixedly connected to the top of the installation bottom plate 1. A feeding bin 3 is fixedly connected to the top between the two first support vertical plates 2. Multiple thin tubes can be stored through the feeding bin 3. Two turntables 4 are arranged at the bottom of the feeding bin 3. A stable arc plate 5 is arranged on one side of the turntable 4. A turntable motor 8 is arranged on one side of the first support vertical plate 2. Starting the turntable motor 8 controls the rotation of the turntable 4, and the thin tubes between the stable arc plate 5 and the turntable 4 are conveyed through the stable arc plate 5;
[0030] A plurality of connecting rods 7 are fixedly connected to the opposite sides of the two turntables 4. A plurality of stabilizing rods 6 are fixedly connected between the two stable arc plates 5. A plurality of conveying grooves 9 are formed on the outer surface of the turntable 4. A feeding mechanism is arranged at the rear side of the bottom of the feeding bin 3. The two turntables 4 can be rotated simultaneously through the connecting rods 7, and the stability of the two stable arc plates 5 is improved through the stabilizing rods 6. The thin tubes inside the feeding bin 3 can be fed through the feeding mechanism;
[0031] A collection drawer 10 is arranged at the bottom of the turntable 4. A limit plate 11 is arranged at the rear side of the collection drawer 10. A filling mechanism is arranged at the bottom of one side of the turntable 4 close to the stable arc plate 5. An ultrasonic sealer 12 and an ultrasonic sealer motor 13 are respectively arranged on both sides of one of the first support vertical plates 2. The ultrasonic sealer 12 is arranged on the side of the first support vertical plate 2 close to the turntable 4. The filled and sealed thin tubes can be collected and stored through the collection drawer 10, and the middle part of the thin tubes can be filled through the filling mechanism. Through the cooperation of the ultrasonic sealer 12 and the ultrasonic sealer motor 13, the thin tubes moved to correspond to the ultrasonic sealer 12 can be quickly fused and sealed.
[0032] As shown in the attached Figures 1 - 3As shown in the figure, a protective cover 14 is provided on the top of the mounting base plate 1, a controller 15 is provided on one side of the first support vertical plate 2, the input end of the turntable motor 8 is fixedly connected to the two turntables 4, the turntable motor 8 is started to control the rotation of the turntable 4, and protection is carried out through the protective cover 14, and start control is carried out through the controller 15.
[0033] As shown in the attached Figure 1 、 2 、Figure 4, the wall of the stable arc plate 5 is attached to the side wall of the turntable 4, and both ends of the stable arc plate 5 are fixedly connected to the bottom wall of the feed bin 3 and the top frame wall of the collection drawer 10 respectively. One of the conveying grooves 9 corresponds to the discharge port of the feed bin 3, and one of the conveying grooves 9 corresponds to the ultrasonic sealer 12. Through the conveying groove 9, a single thin tube can be stuck inside the conveying groove 9, and through the rotation of the turntable 4 and the limit of the stable arc plate 5, the thin tube is located between the stable arc plate 5 and the turntable 4, which is convenient for conveying a single thin tube to one side of the filling mechanism and the ultrasonic sealer 12 for convenient filling and sealing.
[0034] As shown in the attached Figure 1 、 5 Figure, the filling mechanism includes a slide rail 16 fixed to the top frame of the collection drawer 10. Conveying motors 17 are symmetrically arranged at both ends of the slide rail 16. Slide seats 18 are symmetrically sleeved at both ends of the slide rail 16. A second support vertical plate 19 is fixedly connected to the top of the slide seat 18. Starting the conveying motor 17 controls the stable sliding of the slide seat 18 and the second support vertical plate 19 on the top of the slide rail 16.
[0035] As shown in the attached Figure 1 、 5 Figure, a plug rod 20 is inserted at the top end of the second support vertical plate 19. Limit blocks 21 are symmetrically fixedly connected to both ends of the plug rod 20. A connecting pipe 22 is fixedly connected to the opposite sides of the two plug rods 20. A filling needle 23 is fixedly connected to the opposite sides of the two plug rods 20. A spring 24 is sleeved in the middle of the plug rod 20. The spring 24 is arranged on the opposite sides of the two second support vertical plates 19. The filling needle 23 corresponds to one of the conveying grooves 9. By driving the second support vertical plate 19 to move through the slide seat 18, the filling needle 23 can be sleeved at both ends of the corresponding thin tube. One connecting pipe 22 is connected to the semen conveying pipe, and semen can be injected into the temporal part of the thin tube. The other side is the outlet, and the outlet end is set as the cotton plug end, and the extrusion of the spring 24 by the limit block 21 can play a buffering role.
[0036] As shown in the attached Figure 2 、 3As shown in FIGS. 6, the blanking mechanism includes a mounting cross plate 25 arranged at the rear side of the feeding bin 3. Both ends of the mounting cross plate 25 are fixedly connected to the wall bodies of the first support vertical plates 2. Symmetrically and fixedly connected to both sides of the bottom of the mounting cross plate 25 are support plates 26. A blanking motor 30 is arranged on one side of the first support vertical plate 2. The mounting cross plate 25 can fixedly support the support plates 26 and start the blanking motor 30 for driving.
[0037] As shown in the attached Figure 2 、 3 、6, a rotating shaft 27 is connected to the middle of the support plate 26 through a bearing. A blanking brush 28 is fixedly sleeved on the middle of the rotating shaft 27. One end of the rotating shaft 27 is sleeved with a transmission belt 29. One end of the transmission belt 29 is connected to the output end of the blanking motor 30. The output end of the blanking motor 30 extends into the feeding bin 3 and is connected to the blanking plate inside the feeding bin 3. Start the blanking motor 30 to control the transmission belt 29 to drive the rotating shaft 27 to rotate, so that the blanking brush 28 rotates, which is convenient for transporting and limiting the thin tubes inside the feeding bin 3 in the middle of the conveying groove 9, facilitating the rotation and transportation of the turntable 4 for use, and improving the blanking effect.
[0038] It should be noted that the blanking plate inside the feeding bin 3 is a conventional structure, which can transport the multiple thin tubes inside the feeding bin 3 one by one to the bottom, and through the rotation and limitation of the blanking brush 28, the thin tubes are stuck inside the conveying groove 9 to achieve an accurate effect.
[0039] The working principle of the present utility model is as follows:
[0040] As Figures 1 to 6 shown, during use, one of the connecting tubes 22 is connected to the semen conveying tube, and the other connecting tube 22 is set as the cotton plug end;
[0041] When the thin tubes inside the feeding bin 3 need to be blanked, start the blanking motor 30 to sequentially control the blanking of the thin tubes inside the feeding bin 3 and place them inside the conveying groove 9. Then start the turntable motor 8 to control the turntable 4 to rotate by ninety degrees, so that the thin tubes correspond to the filling needles 23, and new thin tubes are blanked at the original position;
[0042] Start the conveying motor 17 to sequentially control the filling needles 23 to be sleeved in the middle of the thin tubes, and fill semen into the thin tubes through the filling needles 23. The gas is discharged through the cotton plug end. After filling, start the turntable motor 8 to control the turntable 4 to rotate by ninety degrees again. At this time, the filled thin tubes are located on one side of the ultrasonic sealer 12, and the thin tubes at the original position are filled again;
[0043] Start the ultrasonic sealing motor 13, and the ultrasonic sealer 12 can fuse and seal the feeding ends of the thin tubes. When the sealed thin tubes are misaligned with the stable arc plates 5, the thin tubes fall into the collection drawer 10 and can be collected to complete the sub-packaging use.
[0044] As described above, it is only the preferred embodiment of the present utility model, and it does not impose other forms of restrictions on the present utility model. Any person skilled in the relevant art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A fully automatic intelligent pig semen tube packaging machine, comprising a mounting base plate (1), characterized in that: Two first supporting uprights (2) are fixedly connected to the top of the installation base plate (1); a feed bin (3) is fixedly connected to the top between the two first supporting uprights (2); two turntables (4) are arranged at the bottom of the feed bin (3); a stabilizing arc plate (5) is arranged on one side of the turntable (4); and a turntable motor (8) is arranged on one side of the first supporting uprights (2); A plurality of connecting rods (7) are fixedly connected to opposite sides of the two rotating disks (4), a plurality of stabilizing rods (6) are fixedly connected between the two stabilizing arc plates (5), a plurality of conveying grooves (9) are provided on the outer surface of the rotating disk (4), and a material unloading mechanism is provided at the rear side of the bottom of the feed bin (3); A collecting drawer (10) is arranged at the bottom of the turntable (4), a limiting plate (11) is arranged at the rear side of the collecting drawer (10), a filling mechanism is arranged at the bottom of the turntable (4) on one side close to the stabilizing arc plate (5), an ultrasonic sealer (12) and an ultrasonic sealing motor (13) are arranged on both sides of one of the first supporting uprights (2), and the ultrasonic sealer (12) is arranged on one side of the first supporting upright (2) close to the turntable (4).
2. The fully automatic intelligent pig semen tube packaging machine according to claim 1 is characterized by: A protective cover (14) is provided on the top of the mounting base plate (1), a controller (15) is provided on one side of the first supporting upright plate (2), and an input end of the turntable motor (8) is fixedly connected to the two turntables (4).
3. The fully automatic intelligent pig semen tube packaging machine according to claim 1 is characterized by: The wall of the stabilizing arc plate (5) is in contact with a side wall of the turntable (4), and the two ends of the stabilizing arc plate (5) are respectively fixedly connected to the bottom wall of the feed bin (3) and the top frame wall of the collection drawer (10), one of the conveying grooves (9) corresponds to the discharge port of the feed bin (3), and one of the conveying grooves (9) corresponds to the ultrasonic sealer (12).
4. The fully automatic intelligent pig semen tube packaging machine according to claim 1, characterized in that: The filling mechanism comprises a slide rail (16) fixed to the top frame of the collection drawer (10), conveying motors (17) are symmetrically arranged at both ends of the slide rail (16), slide seats (18) are symmetrically sleeved at both ends of the slide rail (16), and a second supporting vertical plate (19) is fixedly connected to the top of the slide seat (18).
5. The fully automatic intelligent pig semen tube packaging machine according to claim 4, characterized in that: An insertion rod (20) is inserted at the top end of the second supporting upright plate (19), and two ends of the insertion rod (20) are symmetrically fixedly connected to limit blocks (21), and opposite sides of the two insertion rods (20) are fixedly connected to connecting tubes (22), and opposite sides of the two insertion rods (20) are fixedly connected to filling needles (23), and a spring (24) is sleeved on the middle part of the insertion rod (20), and the spring (24) is arranged on opposite sides of the two second supporting upright plates (19), and the filling needle (23) corresponds to one of the conveying grooves (9).
6. The fully automatic intelligent pig semen tube packaging machine according to claim 1, characterized in that: The material unloading mechanism comprises a mounting transverse plate (25) arranged at the rear side of the feed bin (3), the two ends of the mounting transverse plate (25) being fixedly connected to the wall of the first supporting vertical plate (2), the bottom of the mounting transverse plate (25) being symmetrically fixedly connected to supporting plates (26) on both sides, and a material unloading motor (30) being arranged on one side of the first supporting vertical plate (2).
7. The fully automatic intelligent pig semen tube packaging machine according to claim 6, characterized in that: A rotating shaft (27) is connected to the middle of the support plate (26) via a bearing, a feeding brush (28) is fixedly sleeved on the middle of the rotating shaft (27), a transmission belt (29) is sleeved on one end of the rotating shaft (27), one end of the transmission belt (29) is connected to the output end of a feeding motor (30), and the output end of the feeding motor (30) extends to the interior of the feeding bin (3) and is connected to a feeding tray inside the feeding bin (3).