Filling machine convenient to clean
By setting up a feeding mechanism and a return mechanism in the filling machine, continuous filling and transmission is achieved, and electric cylinder drive pressure plates are used to clean the residual wine, the problems of low production efficiency and difficulty in cleaning of the existing filling machine are solved, improving the accuracy and efficiency of filling, and reducing cleaning costs.
Patent Information
- Application Number
- CN202422306109.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing filling machines need to stop waiting during the filling process, resulting in limited production efficiency and difficult to clean the residual wine after filling, affecting quality and cleaning costs.
By setting up a feeding mechanism, two feeding mechanisms and filling mechanisms in the filling machine, continuous filling and transmission is achieved, and the electric cylinder drives the pressure plate to shake the nozzle up and down in the vertical direction to clean the residual wine.
Improve production efficiency, reduce production stagnation time, ensure the accuracy and consistency of filling, and reduce the labor intensity and time cost of manual cleaning.
Smart Images

Figure CN222974878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling equipment, in particular to a filling machine which is convenient to clean. Background Art
[0002] The production process of bottled wine usually includes the following steps: First, the raw materials are fermented to produce alcohol and flavor substances. The fermented wine liquid may be distilled, aged and blended to achieve the required taste and quality. Then the wine liquid is filtered to remove impurities to ensure its clarity. Finally, the wine liquid is filled through a filling machine. After filling, the bottles are labeled, boxed and finally sent to the market for sale. A filling machine is an automated device specifically used to fill liquid products into containers. It usually has the characteristics of high speed and high efficiency, and can complete the filling of a large number of products in a short time, greatly improving production efficiency. It is widely used in the industry and is an indispensable key device on the production line.
[0003] After retrieval, the existing patent (publication number: CN216614017U) discloses a "wine filling machine, including a workbench, a conveying device, a frame body, a filling head and a first driving device. The conveying device is erected on the upper end surface of the workbench, the frame body is fixedly installed on the upper end surface of the workbench, the filling head is arranged above the conveying device, and the filling head is driven to slide vertically by the first driving device installed on the frame body. The filling head includes a central tube, a tube sleeve, a limit sleeve, a centering sleeve, a rubber sleeve and a plug. The utility model prevents wine leakage and avoids waste of wine."
[0004] The inventor found the following problems in the process of implementing the present application: Although the above comparative patent provides a wine filling machine by setting components such as a workbench, a conveying device, a frame body, a filling head and a first driving device, the conveying device must stop and wait during the filling process, resulting in a certain degree of limitation of production efficiency. Therefore, those skilled in the art provide a filling machine which is convenient to clean to solve the problems raised in the above background art. Content of the Utility Model
[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a filling machine which is convenient to clean is proposed. Through the good cooperation of a feeding mechanism, two return material mechanisms and a filling mechanism, the filling machine realizes continuous filling and conveying, effectively improves production efficiency. After filling, an electric cylinder is used to drive a pressing plate to make a plurality of nozzles below vibrate up and down in the vertical direction to discharge the residual wine liquid, ensuring the filling quality and reducing the manual cleaning cost.
[0006] To achieve the above object, the utility model provides the following technical solutions: a filling machine that is convenient to clean, including a feeding mechanism, two return material mechanisms, a filling mechanism, and a bottom plate. The feeding mechanism includes four first lead screws and a first conveyor belt. Both of the two return material mechanisms include four second lead screws and a second conveyor belt. The filling mechanism includes two support columns;
[0007] At both ends of the four first lead screws, first sliders are threadedly sleeved. The eight first sliders are respectively slidably arranged inside the corresponding-sized chutes opened at the upper end of the bottom plate. At the outer sides of the eight second lead screws, second sliders are threadedly sleeved. The eight second sliders are respectively slidably arranged inside the corresponding-sized chutes opened at the upper end of the bottom plate. The lower ends of the two support columns are respectively fixedly arranged at the rear sides on both sides of the upper end of the bottom plate.
[0008] Further, at the upper positions on the outer sides of the eight first sliders, first U-shaped rods are fixedly arranged. At the inner sides of the upper ends of the four first U-shaped rods on the same side, first clamping plates are fixedly arranged. At the middle positions between the upper and lower ends of the first U-shaped rods on both sides of the upper end of the bottom plate, first long plates are fixedly arranged through support columns. At the front position between the two first long plates, a first driving roller is rotatably arranged. At the position behind the first driving roller between the two first long plates, a plurality of first driven rollers are sequentially rotatably arranged. The first conveyor belt is rotatably arranged around the surfaces of the first driving roller and the plurality of first driven rollers. At the middle position on the outer surface of the first conveyor belt, a first partition belt is vertically fixedly arranged. At the front middle position of the upper end of the bottom plate, a first motor is fixedly arranged through a bracket. At the center of one side of the first driving roller, a first connecting shaft is fixedly arranged. The first connecting shaft is connected to the output end of the first motor through a synchronous belt and a synchronous pulley.
[0009] Further, at the front position of the upper end of the bottom plate and below the first conveyor belt, a second motor is fixedly arranged through a bracket. At the middle positions of the four first lead screws and the shaft body of the output end of the second motor, first transmission wheels are fixedly arranged through. A first transmission belt is rotatably arranged around the surfaces of the five first transmission wheels. The threads on both sides of the four first lead screws are symmetrically arranged in the opposite direction.
[0010] Further, second U-shaped rods are fixedly arranged at the upper positions on the outer sides of the eight second sliders. Second clamping plates are fixedly arranged at the inner sides of the upper ends of the four second U-shaped rods on the same side. Two second long plates are fixedly arranged through support columns at the middle positions between the upper and lower ends of the second U-shaped rods on both sides at the upper end of the bottom plate. Second driving rollers are rotatably arranged at the front positions between the two second long plates on the same side. A plurality of second driven rollers are sequentially rotatably arranged between the two second long plates behind the second driving roller. The second conveyor belt is rotatably arranged around the surfaces of the second driving roller and the plurality of second driven rollers. Second partition belts are vertically fixedly arranged at the outer edge positions of the second conveyor belt. Third motors are fixedly arranged through brackets at the front positions on both sides at the upper end of the bottom plate. Second connecting shafts are fixedly arranged at the centers of one sides of the two second driving rollers. The two second connecting shafts are respectively connected to the output ends of the two third motors through synchronous belts and synchronous pulleys.
[0011] Further, fourth motors are fixedly arranged through brackets at the front positions at the upper end of the bottom plate below the two second conveyor belts. Second transmission wheels are fixedly arranged through the middle positions of the eight second screw rods and the shaft bodies of the output ends of the two fourth motors. Second transmission belts are rotatably arranged around the surfaces of the five second transmission wheels on the same side.
[0012] Further, a cross plate is fixedly arranged at the upper ends of the two support columns. An electric cylinder is fixedly arranged at the center of the lower end of the cross plate. A pressing plate is fixedly arranged at the lower end of the telescopic end of the electric cylinder. Upper covers are fixedly arranged at the positions close to both sides at the lower end of the pressing plate. Rotating rings are rotatably arranged at the peripheral edge positions of the lower ends of the two upper covers. Liquid infusion pipes are fixedly arranged through between the outer sides of the two rotating rings and the inner sides of the two support columns. Lower bottoms are rotatably arranged at the peripheral edge positions of the lower ends of the two rotating rings. Rotating shafts are slidably arranged at the lower ends of the two lower bottoms. Clamping bottle rings are fixedly arranged through the middle positions of the shaft bodies of the two rotating shafts. A plurality of infrared sensors are symmetrically fixedly arranged at the middle positions of the shaft bodies of the two rotating shafts above the two clamping bottle rings. Two fifth motors are symmetrically fixedly arranged at the middle position at the rear of the upper end of the bottom plate. The middle positions of the lower parts of the shaft bodies of the two rotating shafts are respectively connected to the output ends of the two fifth motors through synchronous pulleys and synchronous belts.
[0013] Further, a plurality of filling pipes are symmetrically fixedly arranged through the lower side positions close to the lower ends of the two lower bottoms. Solenoid valves are threadedly sleeved at the lower ends of the plurality of filling pipes. Sprayers are threadedly sleeved at the lower ends of the plurality of solenoid valves. The upper parts inside the two support columns are designed to be hollow. Liquid injection ports are fixedly arranged through the upper side positions of the two support columns.
[0014] Further, a vertical rod is fixedly arranged at the center position of the lower end of the pressing plate. A first cross bar is fixedly arranged through the vertical rod near the lower end of the rod body. A first guide block is fixedly arranged at the lower end of the vertical rod. Connecting rings are fixedly arranged at both ends of the first cross bar. The two connecting rings are respectively arranged through and slidably on the shaft bodies of the two rotating shafts. Second cross bars are fixedly arranged on the outer sides of the two connecting rings. Second guide blocks are fixedly arranged at the lower ends of the two second cross bars near the outer sides through connecting rods.
[0015] The utility model has the following beneficial effects:
[0016] 1. A filling machine convenient for cleaning provided by the utility model. During the filling process of the filling machine, the operating speeds of the feeding mechanism and the two return material mechanisms are reasonably set according to the filling speed. The first conveyor belt and the second conveyor belt can operate continuously without pausing for filling. While multiple wine bottles are being filled during the rotation of the bottle clamping rings and the rotating shafts, the conveyor belt continues to transport empty wine bottles and filled wine bottles, effectively improving production efficiency and reducing the production stagnation time caused by filling operations. At the same time, through the precise control of the PLC module, it is ensured that each wine bottle is filled with a set amount, maintaining the accuracy and consistency of filling under high-speed production conditions.
[0017] 2. A filling machine convenient for cleaning provided by the utility model. After the filling of the filling machine is completed, the pressing plate is driven to move up and down by the electric cylinder, so that the rotating ring drives multiple nozzles to vibrate up and down, realizing the cleaning of the residual wine liquid in the nozzles. The small amount of residual wine liquid in the multiple nozzles is effectively shaken out, reducing residues, avoiding cross-contamination, ensuring the consistency of filling quality, and at the same time reducing the labor intensity and time cost of manual cleaning. Description of the Drawings
[0018] Figure 1 is an isometric schematic view of the utility model;
[0019] Figure 2 is an isometric schematic view of the utility model when observed from the rear end;
[0020] Figure 3 is an isometric schematic view of the feeding mechanism of the utility model;
[0021] Figure 4 is an isometric schematic view of one of the return material mechanisms of the utility model;
[0022] Figure 5 is an isometric schematic view of the filling mechanism of the utility model when observed from the rear end;
[0023] Figure 6 is an isometric schematic view of one of the infusion tubes and the rotating ring of the utility model when observed from the rear end;
[0024] Figure 7Isometric schematic diagram of the lower base, multiple filling pipes, multiple solenoid valves and multiple nozzles of the present utility model when observed from below;
[0025] Figure 8 Of the present utility model Figure 5 Schematic enlarged view of the structure at position A.
[0026] Legend:
[0027] 1. Feeding mechanism; 2. Returning material mechanism; 3. Filling mechanism; 4. Bottom plate; 101. First motor; 102. Second motor; 103. First driving roller; 104. First conveyor belt; 105. First long plate; 106. First lead screw; 107. First slider; 108. First U-shaped rod; 109. First clamping plate; 110. First transmission belt; 111. First transmission wheel; 201. Third motor; 202. Fourth motor; 203. Second driving roller; 204. Second conveyor belt; 205. Second long plate; 206. Second lead screw; 207. Second slider; 208. Second U-shaped rod; 209. Second clamping plate; 210. Second transmission belt; 211. Second transmission wheel; 301. Support pillar; 302. Liquid injection port; 303. Cross plate; 304. Electric cylinder; 305. Pressing plate; 306. Upper cover; 307. Swivel ring; 308. Lower base; 309. Infusion tube; 310. Filling pipe; 311. Nozzle; 312. Solenoid valve; 313. Infrared sensor; 314. Rotating shaft; 315. Fifth motor; 316. Bottle clamping ring; 317. First guide block; 318. Second guide block; 319. Connecting ring; 320. Vertical rod; 321. First cross bar; 322. Second cross bar. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0029] Refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5, an embodiment provided by the present utility model: a filling machine convenient for cleaning, including a feeding mechanism 1, two return material mechanisms 2, a filling mechanism 3 and a bottom plate 4. The feeding mechanism 1 includes four first lead screws 106 and a first conveyor belt 104. Both of the two return material mechanisms 2 include four second lead screws 206 and a second conveyor belt 204. The filling mechanism 3 includes two support columns 301. At positions near both ends of the rod bodies of the four first lead screws 106, first sliders 107 are threadedly sleeved. The eight first sliders 107 are respectively slidably arranged inside the chutes with corresponding sizes opened at the upper end of the bottom plate 4. At positions near the outer sides of the rod bodies of the eight second lead screws 206, second sliders 207 are threadedly sleeved. The eight second sliders 207 are respectively slidably arranged inside the chutes with corresponding sizes opened at the upper end of the bottom plate 4. The lower ends of the two support columns 301 are respectively fixedly arranged at positions on the rear sides of both sides at the upper end of the bottom plate 4;
[0030] Specifically, the feeding mechanism 1 conveys wine bottles to the filling mechanism 3 through the first conveyor belt 104. After the filling mechanism 3 finishes filling, the two second conveyor belts 204 of the return material mechanisms 2 on both sides of the feeding mechanism 1 convey the filled wine bottles back for subsequent processes. The eight first sliders 107 of the feeding mechanism 1 slide well inside the chutes at the upper end of the bottom plate 4 as the four first lead screws 106 rotate. The eight second sliders 207 of the two return material mechanisms 2 slide well inside the chutes at the upper end of the bottom plate 4 as the eight second lead screws 206 rotate, so as to adapt to wine bottles with different diameters.
[0031] Referring to Figure 1 , Figure 2 and Figure 3 : At positions near the upper sides of the outer sides of the eight first sliders 107, first U-shaped rods 108 are fixedly arranged. At positions near the inner sides of the upper ends of the four first U-shaped rods 108 on the same side, first clamping plates 109 are fixedly arranged. At the middle positions between the upper and lower ends of the first U-shaped rods 108 on both sides at the upper end of the bottom plate 4, first long plates 105 are fixedly arranged through support columns. At a position in front between the two first long plates 105, a first driving roller 103 is rotatably arranged. Between the two first long plates 105 and at a position behind the first driving roller 103, a plurality of first driven rollers are sequentially rotatably arranged. The first conveyor belt 104 is wound and rotatably arranged on the surfaces of the first driving roller 103 and the plurality of first driven rollers. A first partition belt is vertically fixedly arranged at the middle position on the outer surface of the first conveyor belt 104. At the middle position in front at the upper end of the bottom plate 4, a first motor 101 is fixedly arranged through a bracket. At the center of one side of the first driving roller 103, a first connecting shaft is fixedly arranged. The first connecting shaft is connected to the output end of the first motor 101 through a synchronous belt and a synchronous pulley;
[0032] At the upper end of the bottom plate 4, a second motor 102 is fixedly arranged by brackets at a position in front and below the first conveyor belt 104. At the middle positions of the four first lead screws 106 and the shaft body of the output end of the second motor 102, first transmission wheels 111 are fixedly arranged through them. A first transmission belt 110 is rotatably arranged by covering the surfaces of the five first transmission wheels 111. The threads on both sides of the four first lead screws 106 are arranged symmetrically and oppositely;
[0033] Specifically, during use, according to actual needs, the second motor 102 is started to drive the four first lead screws 106 to rotate through the five first transmission wheels 111 and the first transmission belt 110. The two first sliders 107 sleeved on the opposite threads on both sides of each first lead screw 106 move closer or farther away accordingly, driving the two first U-shaped rods 108 connected thereto to move closer or farther away, so that the two first clamping plates 109 connected by the first U-shaped rods 108 on both sides approach or move away from the first partition belt fixedly arranged vertically at the middle position of the outer surface of the first conveyor belt 104, so as to well adapt to wine bottles of different diameters;
[0034] After setting the distance between the two first clamping plates 109 and the first partition belt according to the diameter of the wine bottle, the first motor 101 is started to drive the first driving roller 103 through the synchronous belt and the synchronous pulley, and then drive the first conveyor belt 104 and multiple first driven rollers to rotate well, and convey the wine bottles to be filled to the filling mechanism 3 well.
[0035] Refer to Figure 1 、 Figure 2 and Figure 4 : At the upper and outer positions of the eight second sliders 207, second U-shaped rods 208 are fixedly arranged. At the upper and inner positions of the four second U-shaped rods 208 on the same side, second clamping plates 209 are fixedly arranged. At the middle positions between the upper and lower ends of the second U-shaped rods 208 on both sides at the upper end of the bottom plate 4, two second long plates 205 are fixedly arranged through support columns. At the front positions between the two second long plates 205 on the same side, second driving rollers 203 are rotatably arranged. Between the two second long plates 205 and at the position behind the second driving rollers 203, multiple second driven rollers are sequentially rotatably arranged. The second conveyor belt 204 is rotatably arranged by covering the surfaces of the second driving rollers 203 and the multiple second driven rollers. Second partition belts are fixedly arranged vertically at the outer edge positions of the second conveyor belt 204. At the front and both sides positions of the upper end of the bottom plate 4, third motors 201 are fixedly arranged by brackets. At the centers of one side of the two second driving rollers 203, second connecting shafts are fixedly arranged. The two second connecting shafts are respectively connected to the output ends of the two third motors 201 through synchronous belts and synchronous pulleys;
[0036] At the upper end of the bottom plate 4, in front and below the two second conveyor belts 204, a fourth motor 202 is fixedly arranged through brackets at both positions. At the middle position of the shafts of the eight second lead screws 206 and the shafts of the output ends of the two fourth motors 202, second transmission wheels 211 are fixedly arranged through them. The surfaces of the five second transmission wheels 211 on the same side are all covered and rotatably provided with second transmission belts 210;
[0037] Specifically, during use, according to actual needs, each return material mechanism 2 starts the fourth motor 202 to drive the four second lead screws 206 to rotate through the five second transmission wheels 211 and the second transmission belts 210. The second sliders 207 threadedly sleeved on the shafts of the second lead screws 206 approach or move away from the inside accordingly, driving the second U-shaped rods 208 connected thereto to approach or move away from the inside, so that the second clamping plates 209 connected by the four second U-shaped rods 208 approach or move away from the second partition belt vertically fixedly arranged at the outer edge position of the second conveyor belt 204, so as to well adapt to wine bottles of different diameters;
[0038] After setting the distance between the second clamping plate 209 and the second partition belt according to the diameter of the wine bottle, start the third motor 201 to drive the second driving roller 203 through the synchronous belt and the synchronous pulley, and then drive the second conveyor belt 204 and the multiple second driven rollers to rotate well, and convey the wine bottles filled by the filling mechanism 3 to other equipment for subsequent processes.
[0039] Refer to Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 : At the upper ends of the two columns 301, a cross plate 303 is fixedly arranged. At the center of the lower end of the cross plate 303, an electric cylinder 304 is fixedly arranged. At the lower end of the telescopic end of the electric cylinder 304, a pressing plate 305 is fixedly arranged. At the positions near both sides of the lower end of the pressing plate 305, upper covers 306 are fixedly arranged. At the positions of the four peripheral edges of the lower ends of the two upper covers 306, rotating rings 307 are rotatably arranged. Between the outer sides of the two rotating rings 307 and the inner sides of the two columns 301, infusion tubes 309 are fixedly arranged through them. At the positions of the four peripheral edges of the lower ends of the two rotating rings 307, lower bottoms 308 are rotatably arranged. At the lower ends of the two lower bottoms 308, rotating shafts 314 are slidably arranged. At the middle positions of the shafts of the two rotating shafts 314, bottle clamping rings 316 are fixedly arranged through them. At the positions above the two bottle clamping rings 316 and at the middle positions of the shafts of the two rotating shafts 314, a plurality of infrared sensors 313 are fixedly arranged in a centrosymmetric manner. At the middle position of the upper end of the bottom plate 4 and at the rear, two fifth motors 315 are fixedly arranged in an axisymmetric manner respectively. At the positions near the lower parts of the shafts of the two rotating shafts 314, they are respectively connected to the output ends of the two fifth motors 315 through synchronous pulleys and synchronous belts;
[0040] At the positions near the lower ends on the sides of the two lower bottoms 308, a plurality of filling pipes 310 are fixedly arranged in a centrally symmetric manner through, and solenoid valves 312 are threadedly sleeved at the lower ends of the plurality of filling pipes 310, and nozzles 311 are threadedly sleeved at the lower ends of the plurality of solenoid valves 312. The upper positions inside the two support columns 301 are designed to be hollow, and liquid injection ports 302 are fixedly arranged through the outer sides of the two support columns 301 at the upper positions.
[0041] A vertical rod 320 is fixedly arranged at the central position of the lower end of the pressing plate 305. A first cross bar 321 is fixedly arranged through the rod body of the vertical rod 320 near the lower end. A first guide block 317 is fixedly arranged at the lower end of the vertical rod 320. Connecting rings 319 are fixedly arranged at both ends of the first cross bar 321. The two connecting rings 319 are respectively arranged through and slidably on the shaft bodies of the two rotating shafts 314. Second cross bars 322 are fixedly arranged on the outer sides of the two connecting rings 319. Second guide blocks 318 are fixedly arranged at the lower ends of the two second cross bars 322 near the outer sides through connecting rods.
[0042] Specifically, during use, the fifth motor 315 drives the rotating shaft 314 and the bottle clamping ring 316 to rotate well through a synchronous belt and a synchronous pulley. The wine bottles conveyed by the feeding mechanism 1 are squeezed and guided by the first guide block 317 to the bayonets on the bottle clamping ring 316. After the infrared sensor 313 corresponding to the bayonet detects the wine bottle, it sends a signal to the PLC module built in the device. The PLC module opens the solenoid valve 312 corresponding to the bayonet to fill the wine bottle at the corresponding bayonet through the filling pipe 310 and the nozzle 311. The flowmeter built in the filling pipe 310 is used to control the amount of the filled wine liquid. When the set value is reached, the solenoid valve 312 is closed. The external wine storage device is connected through the liquid injection port 302 fixedly arranged through the outer side of the support column 301 at the upper position, and flows into the temporary wine storage space formed by the upper cover 306, the rotating ring 307 and the lower bottom 308 through the liquid infusion pipe 309. The rotating ring 307 is respectively rotatably connected to the upper cover 306 and the lower bottom 308 well, and the lower bottom 308 is slidably connected well to the upper end opening of the rotating shaft 314 through the lower end insertion block. A plurality of strip-shaped protrusions are fixedly arranged on the column surface of the insertion block to ensure that the lower bottom 308 rotates well with the rotating shaft 314 without affecting the rotating ring 307 fixedly connected to the support column 301 through the liquid infusion pipe 309.
[0043] When the filled wine bottle rotates with the bottle clamping ring 316 to contact the second guide block 318, it is squeezed and guided by the second guide block 318 and falls off from the bayonet on the bottle clamping ring 316 to the second conveyor belt 204 of the return material mechanism 2. When the filling work is completed, there is a certain amount of residual wine liquid in the nozzle 311. According to actual needs, the user can start the electric cylinder 304 to drive the pressing plate 305 to move up and down. Springs are fixedly arranged between the lower ends of the two lower bottoms 308 and the bottom surfaces of the upper end openings of the two rotating shafts 314. Then, the upper cover 306, the rotating ring 307 and the lower bottom 308 drive the plurality of nozzles 311 to shake repeatedly in the vertical direction, and the residual wine liquid in the nozzles 311 is shaken out well to avoid affecting the quality of the next filling.
[0044] Working principle: When in use, according to actual needs, start the second motor 102 to drive the rotation of the four first lead screws 106 through the five first drive wheels 111 and the first drive belt 110. The two first sliders 107 sleeved on both sides of each first lead screw 106 with opposite threads move closer to or away from each other, driving the two first U-shaped rods 108 connected thereto to move closer to or away from each other, so that the two first clamping plates 109 connected to the first U-shaped rods 108 on both sides approach or move away from the first partition belt vertically fixed at the middle position of the outer surface of the first conveyor belt 104, so as to well adapt to wine bottles of different diameters. Each return mechanism 2 starts the fourth motor 202 to drive the rotation of the four second lead screws 206 through the five second drive wheels 211 and the second drive belt 210. The second sliders 207 sleeved on the threads of each second lead screw 206 move closer to or away from the inside, driving the second U-shaped rods 208 connected thereto to move closer to or away from the inside, so that the second clamping plates 209 connected to the four second U-shaped rods 208 approach or move away from the second partition belt vertically fixed at the outer edge position of the second conveyor belt 204, so as to well adapt to wine bottles of different diameters. After setting the distance between the two first clamping plates 109 and the first partition belt according to the diameter of the wine bottle, start the first motor 101 to drive the first driving roller 103 through the synchronous belt and the synchronous pulley, and then drive the first conveyor belt 104 and multiple first driven rollers to rotate well, and convey the wine bottles to be filled to the filling mechanism 3 well;
[0045] Secondly, start the fifth motor 315 to drive the rotation of the rotating shaft 314 and the bottle clamping ring 316 well through the synchronous belt and the synchronous pulley. The wine bottles conveyed by the feeding mechanism 1 are squeezed and guided by the first guide block 317 to the bayonet on the bottle clamping ring 316. After the infrared sensor 313 corresponding to the bayonet detects the wine bottle, it sends a signal to the PLC module built in the device. The PLC module opens the electromagnetic valve 312 corresponding to the bayonet to fill the wine bottle corresponding to the bayonet through the filling pipe 310 and the nozzle 311. The flow meter built in the filling pipe 310 is used to control the amount of the filled wine liquid. When the set value is reached, the electromagnetic valve 312 is closed. Connect the external wine storage device through the liquid injection port 302 fixedly arranged through the upper position on the outer side of the support column 301, and flow into the temporary wine storage space formed by the upper cover 306, the rotating ring 307 and the lower bottom 308 through the liquid delivery pipe 309. The rotating ring 307 is respectively rotatably connected to the upper cover 306 and the lower bottom 308 well, and the lower bottom 308 is slidably connected to the upper end opening of the rotating shaft 314 through the lower end insertion block well. Multiple strip-shaped protrusions are fixedly arranged on the column surface of the insertion block to ensure that the lower bottom 308 rotates well with the rotating shaft 314 without affecting the rotating ring 307 fixedly connected to the support column 301 through the liquid delivery pipe 309;
[0046] Then, when the filled wine bottle rotates with the bottle clamping ring 316 to contact the second guide block 318, it is squeezed and guided by the second guide block 318, falls off from the bayonet on the bottle clamping ring 316 onto the second conveyor belt 204 of the return material mechanism 2. After setting the distance between the second clamping plate 209 and the second separation belt according to the diameter of the wine bottle, the third motor 201 is started to drive the second driving roller 203 through the synchronous belt and synchronous pulley, and then drive the second conveyor belt 204 and multiple second driven rollers to rotate well, and transfer the wine bottles filled by the filling mechanism 3 to other equipment for subsequent processes;
[0047] Finally, when the filling work is completed, there is a certain amount of residual wine liquid in the nozzle 311. According to actual needs, the user can start the electric cylinder 304 to drive the pressure plate 305 to move up and down. Springs are fixedly arranged between the lower ends of the two lower bottoms 308 and the bottom surfaces of the openings at the upper ends of the two rotating shafts 314. Then, the upper cover 306, the rotating ring 307 and the lower bottom 308 drive the multiple nozzles 311 to shake repeatedly in the vertical direction, and shake out the residual wine liquid in the nozzles 311 well, so as not to affect the quality of the next filling.
[0048] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A filling machine that is easy to clean, comprising a feeding mechanism (1), two return mechanisms (2), a filling mechanism (3) and a bottom plate (4), characterized in that: The feeding mechanism (1) comprises four first screw rods (106) and a first conveyor belt (104), the two return mechanisms (2) each comprise four second screw rods (206) and a second conveyor belt (204), and the filling mechanism (3) comprises two pillars (301); The four first screw rods (106) are threadedly sleeved with first sliders (107) near both ends of the rod body, and the eight first sliders (107) are respectively slidably set into the inside of the corresponding size of the slide groove opened at the upper end of the base plate (4); the eight second screw rods (206) are threadedly sleeved with second sliders (207) near the outer side of the rod body, and the eight second sliders (207) are respectively slidably set into the inside of the corresponding size of the slide groove opened at the upper end of the base plate (4); the lower ends of the two pillars (301) are respectively fixedly set at the rear two sides of the upper end of the base plate (4).
2. The easy-to-clean filling machine according to claim 1, characterized in that: A first U-shaped rod (108) is fixedly arranged at an upper position on the outer side of the eight first sliding blocks (107); a first clamping plate (109) is fixedly arranged at the inner side of the upper ends of the four first U-shaped rods (108) on the same side; a first long plate (105) is fixedly arranged at a position between the upper and lower ends of the first U-shaped rods (108) on both sides of the upper end of the bottom plate (4) through a support column; a first active roller (103) is rotatably arranged at a front position between the two first long plates (105); and a first active roller (103) is located between the two first long plates (105). A plurality of first driven rollers are arranged to rotate in sequence at the rear position, the first conveyor belt (104) is arranged to cover and rotate on the surface of the first active roller (103) and the plurality of first driven rollers, a first dividing belt is vertically fixedly arranged in the middle position of the outer surface of the first conveyor belt (104), a first motor (101) is fixedly arranged in the front middle position of the upper end of the bottom plate (4) through a bracket, a first connecting shaft is fixedly arranged in the center of one side of the first active roller (103), and the first connecting shaft is connected to the output end of the first motor (101) through a synchronous belt and a synchronous wheel.
3. The easy-to-clean filling machine according to claim 1, characterized in that: A second motor (102) is fixedly arranged at the front upper end of the bottom plate (4) below the first conveyor belt (104) through a bracket, and a first transmission wheel (111) is fixedly arranged in the middle of the four first screw rods (106) and the output end shaft of the second motor (102), and the surfaces of the five first transmission wheels (111) are covered with a first transmission belt (110) for rotation, and the threads on both sides of the four first screw rods (106) are axially symmetrical and oppositely arranged.
4. The easy-to-clean filling machine according to claim 1, characterized in that: A second U-shaped rod (208) is fixedly arranged at the upper outer side of the eight second sliding blocks (207); a second clamping plate (209) is fixedly arranged at the inner upper end of the four second U-shaped rods (208) on the same side; two second long plates (205) are fixedly arranged at the middle position between the upper and lower ends of the second U-shaped rods (208) on both sides at the upper end of the bottom plate (4) through support columns; a second active roller (203) is rotatably arranged at the front position between the two second long plates (205) on the same side; and a second active roller (203) is arranged between the two second long plates (205) behind the second active roller (203). A plurality of second driven rollers are arranged to rotate in sequence, the second conveyor belt (204) is arranged to cover and rotate on the surface of the second active roller (203) and the plurality of second driven rollers, a second dividing belt is vertically fixedly arranged at the outer edge of the second conveyor belt (204), a third motor (201) is fixedly arranged at both sides of the upper end of the bottom plate (4) through a bracket, a second connecting shaft is fixedly arranged at the center of one side of the two second active rollers (203), and the two second connecting shafts are respectively connected to the output ends of the two third motors (201) through a synchronous belt and a synchronous wheel.
5. The easy-to-clean filling machine according to claim 1, characterized in that: A fourth motor (202) is fixedly arranged at the front upper end of the bottom plate (4) below the two second conveyor belts (204) via a bracket, and a second transmission wheel (211) is fixedly arranged in the middle of the eight second screw rods (206) and the shafts of the output ends of the two fourth motors (202), and the surfaces of the five second transmission wheels (211) on the same side are covered with a second transmission belt (210) that is rotatably arranged.
6. The easy-to-clean filling machine according to claim 1, characterized in that: A horizontal plate (303) is fixedly provided at the upper ends of the two pillars (301), an electric cylinder (304) is fixedly provided at the center of the lower end of the horizontal plate (303), a pressing plate (305) is fixedly provided at the lower end of the telescopic end of the electric cylinder (304), an upper cover (306) is fixedly provided at the lower end of the pressing plate (305) near both sides, a rotating ring (307) is rotatably provided at the edge positions around the lower ends of the two upper covers (306), an infusion tube (309) is fixedly provided between the outer sides of the two rotating rings (307) and the inner sides of the two pillars (301), and a lower plate (305) is rotatably provided at the edge positions around the lower ends of the two rotating rings (307). The bottom (308) is provided with a rotating shaft (314) at the lower end of each of the two lower bottoms (308) in a sliding manner, and a bottle clamping ring (316) is fixedly provided through the middle position of the shaft body of each of the two rotating shafts (314), and a plurality of infrared sensors (313) are fixedly provided in a centrally symmetrical manner above the two bottle clamping rings (316) in the middle of the shaft body of the two rotating shafts (314), and two fifth motors (315) are fixedly provided in an axially symmetrical manner at the rear middle position of the upper end of the bottom plate (4), and the middle lower position of the shaft body of the two rotating shafts (314) is connected to the output ends of the two fifth motors (315) through synchronous wheels and synchronous belts.
7. The easy-to-clean filling machine according to claim 6, characterized in that: A plurality of filling tubes (310) are fixedly arranged through the sides of the two lower bottoms (308) near the lower ends thereof in a centrally symmetrical manner, the lower ends of the plurality of filling tubes (310) are all threadedly sleeved with electromagnetic valves (312), and the lower ends of the plurality of electromagnetic valves (312) are all threadedly sleeved with nozzles (311), the upper parts of the interiors of the two pillars (301) are hollow in design, and the upper parts of the outer sides of the two pillars (301) are all threadedly sleeved with liquid injection ports (302).
8. The easy-to-clean filling machine according to claim 6, characterized in that: A vertical rod (320) is fixedly provided at the center position of the lower end of the pressure plate (305); a first cross rod (321) is fixedly provided through the shaft of the vertical rod (320) near the lower end; a first guide block (317) is fixedly provided at the lower end of the vertical rod (320); connecting rings (319) are fixedly provided at both ends of the first cross rod (321); the two connecting rings (319) are respectively slidably provided on the shafts of the two rotating shafts (314); second cross rods (322) are fixedly provided on the outer sides of the two connecting rings (319); and second guide blocks (318) are fixedly provided at the lower ends of the two second cross rods (322) near the outer sides through connecting rods.
Citation Information
Patent Citations
Wine filling machine
CN216614017U