Automatic thread removing machine for nylon zipper

By using acute angle inclined thread removal buffer device to handle the surface and bottom line in the nylon zipper automatic thread removal machine, the problem of low efficiency of bottom line disconnection and thread removal is solved, and efficient and low-cost thread removal effect is achieved.

CN222975453UActive Publication Date: 2025-06-13SU ZHOU XIAO HUANG YUAN CHUANG JI XIE YOU XIAN GONG SI
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Patent Information

Application Number
CN202421568968.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-06-13
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing nylon zipper automatic thread removal machine can easily lead to the bottom line break during the thread removal process, the thread removal efficiency is low, the structure is complex, and the manufacturing cost is high.

Method used

A nylon zipper automatic wire removal machine is designed, using the same wire removal buffer device to handle the surface and bottom lines. The guide rod on the wire removal buffer device is set at an acute angle. The wire drives the wire over the wire slide to slide, reducing the risk of wire disconnection, and improving the speed and efficiency of wire removal.

Benefits of technology

It is achieved that the thread is not easy to be disconnected during the thread removal process, which improves the effect and efficiency of thread removal, and reduces manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic thread removing machine for a nylon zipper. The automatic thread removing machine comprises a rack, a roller guide assembly is arranged at one side end of the rack, and a belt outlet motor is arranged at the opposite side end of the rack; two upper thread collecting devices are horizontally arranged on the rack close to the roller guide assembly at intervals; the upper thread collecting devices are respectively used for storing the upper threads on the chain on one side; the inner side and the outer side of the upper surface of the rack are each horizontally provided with two bottom line collecting devices in a spaced mode. The bottom thread collecting devices are respectively used for storing one bottom thread on the cloth belt on one side; the bottom thread collecting device is positioned behind the upper thread collecting device; the upper threads respectively penetrate through the thread removing buffer devices and then are connected with the corresponding upper thread collecting devices; the bottom threads respectively penetrate through the thread removing buffer devices and then are connected with the corresponding bottom thread collecting devices; a guide rod on the thread removing buffer device is obliquely arranged at an acute angle; according to the utility model, the thread is not easy to break in the thread removing process, the thread removing effect is high, and the cost is lower.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to the improvement of nylon zipper thread removing equipment, and specifically relates to a nylon zipper automatic thread removing machine which is not easy to break during the thread removing process, has high thread removing effect and lower cost. Background Art

[0002] First, let me briefly introduce the nylon zipper 1. Figure 1 , comprising a chain 2 and cloth tapes 3 arranged on both sides of the chain 2; the cloth tapes 3 and the chain 2 are sewn together by silk threads, commonly, there are three silk threads on one side, 1 upper thread and 2 lower threads; there are also two silk threads on one side, one upper thread and one lower thread; three silk threads on one side are stronger than two silk threads on one side; usually, the upper thread is on the chain 2, and the lower thread is on the cloth tape 3.

[0003] With the development of the times, people are more and more pursuing novelty in clothing, and zippers, as an important auxiliary material of clothing, are also changing with each passing day. Nylon zippers are also designed with different-colored teeth, different-colored threads and other patterns, and there are more and more styles of nylon zippers. In order to improve the efficiency of removing nylon zippers, an automatic nylon zipper removing machine is needed.

[0004] The patent with Chinese Patent No. CN117144584A discloses an automatic thread removing machine for nylon zippers. The upper thread removing buffer device is horizontally arranged on the upper surface of the machine frame; the lower thread buffer device is vertically arranged inside the machine frame; two sets of upper thread removing buffer devices are provided, with a first connecting rod in the middle. The side end of the first connecting rod is threadedly connected to the machine frame, and a thread passing slider is connected to the surface of the first connecting rod in an inserted manner. A thread removing start induction switch is provided at the side end of the upper thread removing buffer device. The thread removing start induction switch and the thread removing stop induction switch are symmetrically distributed. The side ends of the thread removing start induction switch and the thread removing stop induction switch are connected to the machine frame through fasteners. This is the upper thread removing buffer device for nylon zippers. Under normal thread removing conditions, the tape output motor runs normally. As the zipper moves forward, when the slider touches the start induction switch, the thread removing motor starts to run. Since the speed of the thread removing motor is much greater than that of the tape output motor, when the thread passing slider touches the stop induction switch, the thread removing motor stops running. The sewing thread is guided into the collecting wire tube through the wire guiding wheel, and the reciprocating work is completed to automatically remove the upper thread; it should be noted that two sets of upper thread removing buffer devices are provided. Therefore, the problem of uneven tightness and length of the two upper threads is solved, and full-automatic thread removing is achieved. At the same time, each thread is provided with a thread break stop induction switch, and the main machine stops running when a thread breaks; in the lower thread buffer device, four thread passing sliders are symmetrically distributed. The four thread passing sliders are connected to a second thread passing slider in a vertically sliding manner. The side end of the second thread passing slider is connected to the machine frame through a rotating shaft and a fixed block; a start induction switch and a stop induction switch are provided at the side end of the lower thread buffer device. The start induction switch and the stop induction switch are symmetrically distributed and are connected to the machine frame through fasteners; this lower thread buffer device interacts with the upper thread removing buffer device. Under normal thread removing conditions, when the upper thread removing buffer device completes the upper thread removing work and the second thread passing slider touches the start induction switch, the thread removing motor starts to run. Since the speed of the thread removing motor is much greater than that of the tape output motor, during the upper thread removing buffer process, the second thread passing slider moves upward. When the thread passing slider touches the stop induction switch, the thread removing motor stops running. The sewing thread is guided into the collecting wire tube through the wire guiding wheel, and the reciprocating work is completed to finish the full-automatic thread removing work; four sets of lower thread buffer devices are provided. Therefore, the problem of uneven tightness and length of the four lower threads is solved. At the same time, each thread is provided with a thread break stop induction switch, and the main machine stops running when a thread breaks.

[0005] Since the four thread passing sliders in the lower thread buffer device are connected to the second thread passing slider in a vertically sliding manner, during operation, the lower thread has to pull the thread passing slider, so the lower thread must be able to bear the weight of the thread passing slider, which easily causes the lower thread to break, thus interrupting the thread removing work; in addition, the thread removing efficiency is relatively low. If the thread removing speed is forcibly increased, the frequency of lower thread breakage will increase significantly; moreover, the structure is complex and the manufacturing cost is high.

[0006] To this end, we have developed an automatic nylon zipper thread removal machine that is not prone to thread breakage during the thread removal process, has a high thread removal effect, and lower costs. Summary of the Invention

[0007] The purpose of the present utility model is to provide an automatic nylon zipper thread removal machine that is not prone to thread breakage during the thread removal process, has a high thread removal effect, and lower costs.

[0008] To achieve the above object, the present utility model provides the following technical solution: an automatic nylon zipper thread removal machine, comprising a frame; a roller guiding assembly is provided at one side end of the frame, and a tape output motor is provided at the opposite side end of the frame; the roller guiding assembly is used to input the nylon zipper; the tape output motor is used to collect the cloth tape; two surface thread collecting devices are horizontally and alternately arranged on the frame near the roller guiding assembly; the surface thread collecting devices are respectively used to receive the surface threads on one side of the chain; two bottom thread collecting devices are horizontally and alternately arranged on the inner and outer sides of the upper surface of the frame respectively; the bottom thread collecting devices are respectively used to receive one bottom thread on one side of the cloth tape; the bottom thread collecting devices are located behind the surface thread collecting devices; the surface threads respectively pass through a thread removal buffer device and then are connected to the corresponding surface thread collecting devices to achieve collection; the bottom threads also respectively pass through a thread removal buffer device and then are connected to the corresponding bottom thread collecting devices to achieve collection; the thread removal buffer devices are respectively correspondingly arranged on the frame; the guide rods on the thread removal buffer devices are inclined at an acute angle.

[0009] Preferably, the thread removal buffer device comprises a support block; the support block comprises two vertical plates, and the vertical plates are connected by a bottom plate; a guide rod is arranged between the two vertical plates of the support block; a thread passing slider is sleeved on the guide rod; the thread passing slider is used for threading; a limit block is arranged on the guide rod to prevent the thread passing slider from passing through, and the limit block is correspondingly arranged with a thread removal start induction switch. When the thread passing slider contacts the limit block, the thread removal start induction switch controls the corresponding collecting device to start winding the thread; a thread removal stop induction switch is arranged along the movement direction of the thread passing slider away from the limit block. When the thread passing slider corresponds to the thread removal stop induction switch, the thread removal stop induction switch controls the corresponding collecting device to stop winding the thread.

[0010] Preferably, a thread breakage judge is correspondingly arranged for each thread removal buffer device; the thread passing through the corresponding thread passing slider passes through the corresponding thread breakage judge and then is connected to the corresponding collecting device; when the thread breakage judge detects a thread breakage, the control box controls the circuit of the whole machine to stop running. After the thread breakage problem is solved, the control box is turned on to make the circuit of the whole machine resume running and resume winding the thread.

[0011] Preferably, the surface thread collecting device is arranged on the bracket on the upper surface of the frame, that is, the height of the surface thread collecting device is higher than the upper surface of the frame.

[0012] Preferably, the frame is in the shape of a cube.

[0013] Preferably, the thread break detector is arranged on the support block or the frame.

[0014] Preferably, for the thread removing buffer device corresponding to the bottom thread collecting device, the bottom plate is arranged in a V shape.

[0015] Preferably, for the thread removing buffer device corresponding to the surface thread collecting device, one end of it is fixed to the frame by screws.

[0016] Compared with the prior art, the present utility model provides a nylon zipper automatic thread removing machine, which has the following beneficial effects:

[0017] For the nylon zipper automatic thread removing machine of the present utility model, the surface thread and the bottom thread both adopt the same thread removing buffer device, and the guide rod provided with the thread passing slider on the thread removing buffer device is arranged at an acute angle. It is easier for the thread to drive the thread passing slider to slide, and it is not easy to generate thread breakage. At the same time, the thread removing speed can be increased, and the work efficiency can be improved; the structure of the present utility model is simpler and the manufacturing cost is lower. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0019] Figure 1 is an overall three-dimensional structure schematic diagram of the nylon zipper automatic thread removing machine proposed by the present utility model;

[0020] Figure 2 is a three-dimensional structure schematic diagram of the thread removing buffer device used in the nylon zipper automatic thread removing machine proposed by the present utility model;

[0021] Figure 3 is an enlarged schematic diagram of a matching structure of the thread removing buffer device and the thread break detector used in the nylon zipper automatic thread removing machine proposed by the present utility model;

[0022] In the figure: 1, nylon zipper; 2, chain; 3, cloth tape; 10, frame; 20, roller guiding assembly; 401, surface thread collecting device; 402, bottom thread collecting device; 50, tape output motor; 60, running empty device; 70, control electric box; 90, thread removing buffer device; 901, support block; 902, guide rod; 903, thread passing slider; 904, thread removing stop induction switch; 905, thread removing start induction switch; 906, limit block; 907, thread break detector; Note: Figure 1 90 in it indicates the approximate installation position of the thread removing buffer device. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.

[0024] Please refer to Figures 1-3 , the present utility model provides a technical solution: an automatic nylon zipper thread removing machine, which includes a frame 10; the frame 10 is in a cubic shape; a roller guiding assembly 20 is provided at the right end of the frame 10, and a tape output motor 50 is provided at the left end of the frame 10. The tape output motor 50 is bolted to an empty running device 60; the roller guiding assembly 20 is used to input a nylon zipper 1; the tape output motor 50 is used to collect a cloth tape 3; two thread collecting devices 401 are horizontally and alternately arranged on the frame 10 near the roller guiding assembly 20; the thread collecting devices 401 are respectively used to store the threads on one side of the chain 2; two bottom thread collecting devices 402 are horizontally and alternately arranged on the inner and outer sides of the upper surface of the frame 10; the bottom thread collecting devices 402 are respectively used to store a bottom thread on one side of the cloth tape 3; the bottom thread collecting devices 402 are located behind the thread collecting devices 401; a control electrical box 70 is bolted to the side of the frame 10, and the control electrical box 70 can control the circuit operation state of the whole machine.

[0025] The roller guiding assembly 20, the tape output motor 50, and the empty running device 60 are borrowed from the Chinese prior application CN117144584A, and will not be elaborated here.

[0026] In this embodiment, the thread collecting device 401 is arranged on a bracket (not marked) on the upper surface of the frame 10, that is, the height of the thread collecting device 401 is higher than the upper surface of the frame 10; such a setting facilitates the collection of threads and is beneficial to the high-speed collection of threads.

[0027] The threads respectively pass through a thread removing buffer device 90 and then are connected to the corresponding thread collecting devices 401 to achieve collection; the bottom threads also respectively pass through a thread removing buffer device 90 and then are connected to the corresponding bottom thread collecting devices 402 to achieve collection; the thread removing buffer devices 90 are respectively arranged on the frame 10; the guide rods 902 on the thread removing buffer devices 90 are arranged at an acute angle; there may be a height difference between different thread removing buffer devices 90 according to the actual situation.

[0028] The thread removal buffer device 90 comprises a support block 901; the support block 901 comprises two vertical plates (not marked), and the vertical plates are connected by a bottom plate (not marked); a guide rod 902 is arranged between the two vertical plates (not marked) of the support block 901; a wire-passing slider 903 is sleeved on the guide rod 902; the wire-passing slider 903 is used for threading, and when the length of the wire passing through the wire-passing slider 903 changes, the wire-passing slider 903 will slide along the guide rod 902 to achieve automatic adjustment and facilitate the collection of the wire; a limit block 906 is arranged on the guide rod 902 to prevent the wire-passing slider 903 from passing, and the limit block 906 is connected to the thread removal start sensing switch 906. 05 corresponding to the setting, when the line-passing slider 903 contacts the limit block 906, the line-removing start sensing switch 905 controls the corresponding collecting device to start winding up; a line-removing stop sensing switch 904 is provided along the movement direction of the line-passing slider 903 away from the limit block 906, when the line-passing slider 903 corresponds to the line-removing stop sensing switch 904, the line-removing stop sensing switch 904 controls the corresponding collecting device to stop winding up, and due to the inclined setting of the guide rod 902, the line-passing slider 903 will slide down along the guide rod 902 until it contacts the limit block 906, and the line-removing start sensing switch 905 controls the corresponding collecting device to start winding up again; and the operation is repeated.

[0029] Each wire removal buffer device 90 is correspondingly provided with a wire breakage judgement 907; the wire passes through the corresponding wire passing slider 903, and then passes through the corresponding wire breakage judgement 907, and then is connected to the collection device; when the wire breakage judgement 907 finds that the wire is broken, the control electrical box 70 controls the circuit of the whole machine to stop running. After the wire breakage problem is solved, the control electrical box 70 is turned on to resume the circuit of the whole machine and resume wire collection.

[0030] In this embodiment, the disconnection determiner 907 is disposed on the support block 901 , but may also be disposed on a different side from the support block 901 , such as on the frame 10 .

[0031] In this embodiment, the bottom plate of the thread removal buffer device 90 corresponding to the bottom line collecting device 402 can be set into a V shape to facilitate the installation of its bottom plate, so as to reduce the contact surface with the frame 10 and facilitate welding.

[0032] In this embodiment, one end of the thread removing buffer device 90 corresponding to the upper thread collecting device 401 is fixed to the frame 10 by screws.

[0033] During operation, first manually remove the thread ends and thread the corresponding threads as required, then start the motor 50 with the belt, and the roller guiding assembly 20 will start to convey the nylon zipper 1. First, collect the upper thread, and then collect the lower thread. The chain 2 will fall inside the frame 10 due to its own weight, and the tape 3 will be pulled out by the tape-out motor. When the length of the thread passing through the thread-passing slider 903 changes, the thread-passing slider 903 will slide along the guide rod 902 to achieve automatic adjustment, facilitating the collection of the thread. When the thread-passing slider 903 contacts the limit block 906, the thread-removing start induction switch 905 controls the corresponding collection device to start winding the thread. A thread-removing stop induction switch 904 is arranged along the movement direction of the thread-passing slider 903 away from the limit block 906. When the thread-passing slider 903 corresponds to the thread-removing stop induction switch 904, the thread-removing stop induction switch 904 controls the corresponding collection device to stop winding the thread. Since the guide rod 902 is inclined, the thread-passing slider 903 will slide down along the guide rod 902 until it contacts the limit block 906, and the thread-removing start induction switch 905 controls the corresponding collection device to start winding the thread again; and so on for repeated operation.

[0034] Compared with the prior art, the present utility model has the following beneficial effects:

[0035] For the upper thread and the lower thread of the automatic nylon zipper thread-removing machine of the present utility model, the same thread-removing buffer device 90 is adopted, and the guide rod 902 provided with the thread-passing slider 903 on the thread-removing buffer device 90 is inclined at an acute angle. It is easier for the thread to drive the thread-passing slider 903 to slide, and it is not easy to break the thread. At the same time, the thread-removing speed can be increased, and the work efficiency can be improved; the structure of the present utility model is simpler and the manufacturing cost is lower.

[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A nylon zipper automatic thread removing machine, comprising a frame; a roller guide assembly is provided at one side end of the frame, and a belt discharging motor is provided at the opposite side end of the frame; the roller guide assembly is used to input the nylon zipper; the belt discharging motor is used to collect the cloth tape; two upper thread collecting devices are horizontally arranged alternately on the frame near the roller guide assembly; the upper thread collecting devices are respectively used to receive the upper thread on one side of the chain; two lower thread collecting devices are horizontally arranged alternately on the inner side and the outer side of the upper surface of the frame; the lower thread collecting devices are respectively used to receive a lower thread on one side of the cloth tape; the lower thread collecting device is located behind the upper thread collecting device; it is characterized in that: The upper threads respectively pass through a thread removing buffer device and are then connected to a corresponding upper thread collecting device to achieve collection; the lower threads also respectively pass through a thread removing buffer device and are then connected to a corresponding lower thread collecting device to achieve collection; the thread removing buffer devices are respectively and correspondingly arranged on the frame; the guide rods on the thread removing buffer devices are arranged to be inclined at an acute angle.

2. The nylon zipper automatic thread removing machine according to claim 1, characterized in that: The thread removing buffer device comprises a support block; the support block comprises two vertical plates, and the vertical plates are connected by a bottom plate; a guide rod is arranged between the two vertical plates of the support block; a thread passing slider is sleeved on the guide rod; the thread passing slider is used for threading; a limit block is arranged on the guide rod to prevent the thread passing slider from passing, and the limit block is arranged corresponding to the thread removing start sensing switch, when the thread passing slider contacts the limit block, the thread removing start sensing switch controls the corresponding collecting device to start threading; a thread removing stop sensing switch is arranged along the movement direction of the thread passing slider away from the limit block, and when the thread passing slider corresponds to the thread removing stop sensing switch, the thread removing stop sensing switch controls the corresponding collecting device to stop threading.

3. The automatic nylon zipper disassembling machine according to claim 2, characterized in that: Each wire removal buffer device is correspondingly provided with a wire breakage judge; the wire passes through the corresponding wire passing slider and then passes through the corresponding wire breakage judge, and then is connected to the corresponding collecting device; when the wire breakage judge finds that the wire is broken, the control electrical box controls the circuit of the whole machine to stop running. After the wire breakage problem is solved, the control electrical box is turned on to resume the circuit of the whole machine and resume wire collection.

4. The automatic nylon zipper disassembling machine according to claim 1, characterized in that: The surface thread collecting device is arranged on a bracket on the upper surface of the frame, that is, the height of the surface thread collecting device is higher than the upper surface of the frame.

5. The automatic nylon zipper disassembling machine according to claim 1, characterized in that: The frame is in a cubic shape.

6. The automatic nylon zipper disassembling machine according to claim 3, characterized in that: The wire breakage judgement device is arranged on a support block or a frame.

7. The automatic nylon zipper disassembling machine according to claim 2, characterized in that: The thread removing buffer device corresponding to the bottom thread collecting device, the bottom plate is arranged in a V shape.

8. The automatic nylon zipper disassembling machine according to claim 1, characterized in that: One end of the thread removal buffer device corresponding to the upper thread collecting device is fixed to the frame by screws.

Citation Information

Patent Citations

  • Full-automatic nylon zipper thread removing machine

    CN117144584A