Synthetic leather wet processing base cloth input pretreatment device
By designing a synthetic leather wet processing base cloth input pretreatment device, cleaning and deionizing the surface of the base cloth, and adjusting the tension of the base cloth, the base cloth pollution and wrinkle problems are solved and the wet processing quality is improved.
Patent Information
- Application Number
- CN202421605403.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Synthetic leather base cloth is prone to adhere to dust before wet processing, resulting in pollution and quality reduction, and surface wrinkles affect processing quality.
A synthetic leather wet process substrate cloth input pretreatment device is designed, including a processing box, cleaning sponge, ionic air rod and adjustment assembly, and the tension of the substrate cloth is adjusted to flatten the substrate cloth by cleaning and deionizing the surface of the substrate cloth.
It improves the cleanliness of synthetic leather, reduces the pollution to the mixture during wet processing, reduces the wrinkles on the base cloth, and improves the wet processing quality of the base cloth.
Smart Images

Figure CN222975513U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wet processing of synthetic leather, in particular to a base cloth input pre-treatment device for wet processing of synthetic leather. Background Art
[0002] Wet processing of synthetic leather is a technology for producing synthetic leather. The basic principle of wet processing is to de-bubble a mixed solution containing polyurethane wet resin (usually containing DMF solvent and other fillers and additives) through a vacuum machine, then impregnate or coat it on a base cloth, and then put it into water with affinity for the solvent. The solvent is replaced by water, and the polyurethane resin gradually solidifies to form a porous film, that is, a microporous polyurethane particle surface layer. The semi-finished leather formed in this process is called base.
[0003] Before the wet processing of synthetic leather, dust is easily adhered to the upper and lower surfaces of the synthetic leather base cloth. Direct processing is likely to contaminate the processing mixed solution. Moreover, there are wrinkles on the surface of the synthetic leather base cloth, which are also likely to reduce the quality of the synthetic leather during the processing. Content of the Utility Model
[0004] The purpose of the utility model is to provide a base cloth input pre-treatment device for wet processing of synthetic leather. After the base cloth enters the treatment box, the upper and lower surfaces of the base cloth are cleaned and deionized to improve the cleanliness of the synthetic leather, thereby reducing the contamination of the mixed solution in the subsequent wet processing. The tension of the passing synthetic leather base cloth can be adjusted, so that the base cloth is flattened, the generation of wrinkles is reduced, and the quality of the wet processing of the base cloth is improved.
[0005] To achieve the above object, a pre-treatment device for the input of the wet processing base fabric of synthetic leather is provided, including: a processing box for the wet processing base fabric of synthetic leather, an inlet is provided on the front side wall of the processing box, an outlet is provided on the rear side wall of the processing box, a base fabric body is provided inside the processing box, side grooves are provided on the left and right side walls of the processing box, the number of the side grooves is two, and an adjustment component is provided inside the side grooves; the adjustment component includes an electric rod, an upper semi-circular bearing, a lower semi-circular bearing, a bottom rod, a lower limit block, a spring, a bottom sleeve and an upper limit block, the bottom of the electric rod is fixedly connected with the upper semi-circular bearing, a lower semi-circular bearing is correspondingly arranged below the upper semi-circular bearing, the bottom of the lower semi-circular bearing is fixedly connected with the bottom rod, the bottom of the bottom rod is fixedly connected with the lower limit block, the bottom of the lower limit block is fixedly connected with the spring, the spring is provided with the bottom sleeve outside, and the top of the bottom sleeve is fixedly connected with the upper limit block; a first guide roller is rotatably connected inside the processing box, a fixing plate is arranged behind the first guide roller, a cleaning sponge is fixedly connected to the bottom of the fixing plate, an ion wind rod is arranged behind the fixing plate, the air outlet of the ion wind rod faces the cleaning sponge, a second guide roller is arranged behind the ion wind rod, an adjusting roller is arranged behind the second guide roller, and a third guide roller is arranged behind the adjusting roller.
[0006] According to the pre-treatment device for the input of the wet processing base fabric of synthetic leather, both the second guide roller and the third guide roller are rotatably connected with the processing box.
[0007] According to the pre-treatment device for the input of the wet processing base fabric of synthetic leather, the number of the fixing plate, the cleaning sponge and the ion wind rod are all two, and they are symmetrically distributed on the upper and lower sides of the base fabric body. The upper and lower surfaces of the base fabric body are respectively cleaned and deionized, so as to improve the cleaning degree of the base fabric body and reduce the pollution of the mixed liquid in the wet processing.
[0008] According to the pre-treatment device for the input of the wet processing base fabric of synthetic leather, the base fabric body sequentially passes through the first guide roller, the second guide roller, the adjusting roller and the third guide roller. The base fabric body enters from the inlet, and is exported from the outlet after sequentially passing through the first guide roller, the second guide roller, the adjusting roller and the third guide roller.
[0009] According to the pre-treatment device for the input of the wet processing base fabric of synthetic leather, the number of the adjustment components is two, and they are both located inside the side grooves. The top of the electric rod is fixedly connected with the processing box, and the bottom of the bottom sleeve is fixedly connected with the processing box. Through the adjustment component, the adjusting roller can be adjusted up and down, so as to change the tension of the base fabric body, so as to flatten the base fabric body and reduce the wrinkles on the base fabric body.
[0010] According to the input preprocessing device for the synthetic leather wet processing base fabric described above, the lower limit block and the spring are both located inside the bottom sleeve, and the upper limit block is located above the lower limit block.
[0011] According to the input preprocessing device for the synthetic leather wet processing base fabric described above, the adjusting roller is rotatably connected to both the upper half moon bearing and the lower half moon bearing. The adjusting roller is limited in position and its rotatability is maintained.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By providing a processing box, an inlet, an outlet, a base fabric body, a first guide roller, a fixing plate, a cleaning sponge, and an ion wind rod, after the base fabric enters the processing box, the upper and lower surfaces of the base fabric are cleaned and deionized, improving the cleanliness of the synthetic leather, thereby reducing the pollution of the mixed liquid in the subsequent wet processing;
[0014] 2. By providing a side groove, an adjusting roller, a third guide roller, an electric rod, an upper half moon bearing, a lower half moon bearing, a bottom rod, a lower limit block, a spring, a bottom sleeve, and an upper limit block, the tension of the passing synthetic leather base fabric can be adjusted, so that the base fabric is flattened, reducing the generation of wrinkles and improving the quality of the wet processing of the base fabric.
[0015] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings
[0016] The following further describes the present utility model in conjunction with the drawings and embodiments;
[0017] Figure 1 It is the front view of an input preprocessing device for the synthetic leather wet processing base fabric of the present utility model;
[0018] Figure 2 It is the front view of an input preprocessing device for the synthetic leather wet processing base fabric of the present utility model;
[0019] Figure 3 It is the sectional view of the processing box of an input preprocessing device for the synthetic leather wet processing base fabric of the present utility model;
[0020] Figure 4 It is the sectional view of the adjusting component of an input preprocessing device for the synthetic leather wet processing base fabric of the present utility model.
[0021] In the figure: 1. Processing box; 2. Inlet; 3. Outlet; 4. Base fabric body; 5. Side groove; 6. Adjusting component; 7. First guide roller; 8. Fixed plate; 9. Cleaning sponge; 10. Ion air bar; 11. Second guide roller; 12. Adjusting roller; 13. Third guide roller; 601. Electric rod; 602. Upper half-moon bearing; 603. Lower half-moon bearing; 604. Bottom rod; 605. Lower limit block; 606. Spring; 607. Bottom sleeve; 608. Upper limit block. Specific implementation manner
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0023] Please refer to Figures 1-4 , the present invention provides a technical solution: a pre-treatment device for the input of a base fabric in the wet processing of synthetic leather, including: a processing box 1 for the wet processing of the base fabric of synthetic leather, an inlet 2 is provided on the front side wall of the processing box 1, an outlet 3 is provided on the rear side wall of the processing box 1, a base fabric body 4 is provided inside the processing box 1, side grooves 5 are provided on the left and right side walls of the processing box 1, the number of side grooves 5 is two, and an adjusting component 6 is provided inside the side grooves 5.
[0024] The number of adjusting components 6 is two, and both are located inside the side grooves 5. The adjusting component 6 includes an electric rod 601, an upper half-moon bearing 602, a lower half-moon bearing 603, a bottom rod 604, a lower limit block 605, a spring 606, a bottom sleeve 607 and an upper limit block 608. The bottom of the electric rod 601 is fixedly connected to the upper half-moon bearing 602, a lower half-moon bearing 603 is correspondingly provided below the upper half-moon bearing 602, the bottom of the lower half-moon bearing 603 is fixedly connected to the bottom rod 604, the bottom of the bottom rod 604 is fixedly connected to the lower limit block 605, the bottom of the lower limit block 605 is fixedly connected to the spring 606, the spring 606 is externally provided with a bottom sleeve 607, the top of the bottom sleeve 607 is fixedly connected to the upper limit block 608, the top of the electric rod 601 is fixedly connected to the processing box 1, the bottom of the bottom sleeve 607 is fixedly connected to the processing box 1, the lower limit block 605 and the spring 606 are both located inside the bottom sleeve 607, the upper limit block 608 is located above the lower limit block 605. When the electric rods 601 on both sides are started simultaneously, the upper half-moon bearing 602, the lower half-moon bearing 603, the bottom rod 604 and the lower limit block 605 move downward, and the spring 606 is compressed. Through the adjusting component 6, the adjusting roller 12 can be adjusted up and down, so as to change the tension of the base fabric body 4, so that the base fabric body 4 is flattened and the wrinkles on the base fabric body 4 are reduced.
[0025] Inside the processing box 1, a first guide roller 7 is rotatably connected. Behind the first guide roller 7, a fixing plate 8 is provided. At the bottom of the fixing plate 8, a cleaning sponge 9 is fixedly connected. Behind the fixing plate 8, an ion air bar 10 is provided. The air outlet of the ion air bar 10 faces the cleaning sponge 9. The number of the fixing plate 8, the cleaning sponge 9, and the ion air bar 10 is two, and they are symmetrically distributed on the upper and lower sides of the base fabric body 4, respectively cleaning and deionizing the upper and lower surfaces of the base fabric body 4, improving the cleanliness of the base fabric body 4, and reducing the pollution of the mixed liquid in wet processing. Behind the ion air bar 10, a second guide roller 11 is provided. Behind the second guide roller 11, an adjusting roller 12 is provided. The adjusting roller 12 is rotatably connected to both the upper half moon bearing 602 and the lower half moon bearing 603, limiting the adjusting roller 12 and maintaining its rotatability. Behind the adjusting roller 12, a third guide roller 13 is provided. Both the second guide roller 11 and the third guide roller 13 are rotatably connected to the processing box 1.
[0026] The base fabric body 4 sequentially passes through the first guide roller 7, the second guide roller 11, the adjusting roller 12, and the third guide roller 13. The base fabric body 4 enters from the inlet 2, sequentially passes through the first guide roller 7, the second guide roller 11, the adjusting roller 12, and the third guide roller 13, and then is led out from the outlet 3. The front end of the base fabric body 4 is connected to an external unwinding roller, and the rear end is connected to a winding roller (this is the prior art and will not be elaborated here).
[0027] Working principle: Enter the processing box 1 from the inlet 2, sequentially pass through the first guide roller 7, the second guide roller 11, the adjusting roller 12, and the third guide roller 13, and then be led out from the outlet 3. During this process, the cleaning sponge 9 and the ion air bar 10 respectively clean and deionize the upper and lower surfaces of the base fabric body 4, improving the cleanliness of the base fabric body 4. At the same time, the electric rods 601 on both sides can be started, so that the upper half moon bearing 602, the lower half moon bearing 603, the bottom rod 604, and the lower limit block 605 move downward, and the spring 606 is compressed, thereby adjusting the adjusting roller 12 up and down, changing the tension of the base fabric body 4, and further flattening the base fabric body 4 and reducing the wrinkles on the base fabric body 4.
[0028] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art to which it pertains, various changes can be made without departing from the gist of the present invention.
Claims
1. A synthetic leather wet processing base fabric input pretreatment device, comprising: A processing box (1) for wet processing of synthetic leather base fabric, characterized in that an inlet (2) is provided on the front side wall of the processing box (1), an outlet (3) is provided on the rear side wall of the processing box (1), a base fabric body (4) is provided inside the processing box (1), side grooves (5) are provided on the left and right side walls of the processing box (1), the number of the side grooves (5) is provided to be two, and an adjustment component (6) is provided inside the side groove (5); the adjustment component (6) comprises an electric rod (601), an upper semi-lunar bearing (602), a lower semi-lunar bearing (603), a bottom rod (604), a lower limit block (605), a spring (606), a bottom sleeve (607) and an upper limit block (608), the bottom of the electric rod (601) is fixedly connected to the upper semi-lunar bearing (602), the lower part of the upper semi-lunar bearing (602) is correspondingly provided with a lower semi-lunar bearing (603), and the lower semi-lunar bearing (603) The bottom of the processing box (1) is fixedly connected to a bottom rod (604), the bottom of the bottom rod (604) is fixedly connected to a lower limit block (605), the bottom of the lower limit block (605) is fixedly connected to a spring (606), the outside of the spring (606) is provided with a bottom sleeve (607), the top of the bottom sleeve (607) is fixedly connected to an upper limit block (608); the inside of the processing box (1) is rotatably connected to a first guide roller (7), the rear of the first guide roller (7) A fixing plate (8) is arranged on the side, a cleaning sponge (9) is fixedly connected to the bottom of the fixing plate (8), an ion wind rod (10) is arranged behind the fixing plate (8), an air outlet of the ion wind rod (10) faces the cleaning sponge (9), a second guide roller (11) is arranged behind the ion wind rod (10), an adjusting roller (12) is arranged behind the second guide roller (11), and a third guide roller (13) is arranged behind the adjusting roller (12).
2. The synthetic leather wet processing base fabric input pretreatment device according to claim 1, characterized in that: The second guide roller (11) and the third guide roller (13) are both rotatably connected to the processing box (1).
3. The synthetic leather wet-processing base fabric input pretreatment device according to claim 1, characterized in that: The number of the fixing plate (8), the cleaning sponge (9) and the ion wind rod (10) is two and they are symmetrically distributed on the upper and lower sides of the base fabric body (4).
4. The synthetic leather wet-processing base fabric input pretreatment device according to claim 1, characterized in that: The base fabric body (4) passes through a first guide roller (7), a second guide roller (11), an adjustment roller (12) and a third guide roller (13) in sequence.
5. The synthetic leather wet processing base fabric input pretreatment device according to claim 1, characterized in that: There are two adjustment components (6), both of which are located inside the side groove (5).
6. The synthetic leather wet-processing base fabric input pretreatment device according to claim 5, characterized in that: The top of the electric rod (601) is fixedly connected to the processing box (1), and the bottom of the bottom sleeve (607) is fixedly connected to the processing box (1).
7. The synthetic leather wet-processing base fabric input pretreatment device according to claim 5, characterized in that: The lower limit block (605) and the spring (606) are both located inside the bottom sleeve (607), and the upper limit block (608) is located above the lower limit block (605).
8. The synthetic leather wet-processing base fabric input pretreatment device according to claim 5, characterized in that: The regulating roller (12) is rotatably connected to both the upper semi-moon bearing (602) and the lower semi-moon bearing (603).