Conical double-screw speed reducer device
By designing a tapered twin screw reducer device including connecting slots, mounting blocks, limit slides, couplings and guide rods, automatic alignment installation is achieved, solving the efficiency reduction, noise increase and wear caused by inaccurate installation of the tapered twin screw reducer, and improving installation efficiency and equipment reliability.
Patent Information
- Application Number
- CN202422133560.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The tapered twin-screw reducer needs to be manually aligned with the connection ends when installed or adjusted. If the installation is inaccurate, it may lead to unsatisfactory engagement, reduced efficiency, increased noise, and may lead to excessive wear or failure.
A conical twin screw reducer device is designed, including a connecting groove, mounting block, limit slide groove, coupling and guide rod. The guide rod slides in the annular oblique chute to drive the spline shaft to rotate, ensuring the spline shaft is accurately aligned and spline sleeves are inserted, realizing automatic alignment and installation.
Through automatic alignment installation, the problem of unsatisfactory engagement between the tapered twin screw and the reducer is avoided, the installation efficiency is improved, the noise and wear risks are reduced, and the occurrence of faults is reduced.
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Figure CN222977364U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speed reducers, and particularly relates to a conical twin-screw speed reducer device. Background Technique
[0002] A conical twin-screw speed reducer device is mainly used to reduce the rotational speed of mechanical equipment and increase the output torque. It is commonly found in fields such as plastic extruders, rubber processing equipment, mining machinery, conveying systems, and packaging machinery, for achieving efficient and stable power transmission.
[0003] However, when installing or disassembling the conical twin-screw in the common conical twin-screw speed reducer, it is necessary to manually align the connection end before continuing the installation. If the installation or adjustment is inaccurate, the meshing between the conical twin-screw and the speed reducer may not be ideal, resulting in reduced efficiency or increased noise. At the same time, it may cause excessive wear or failure.
[0004] In view of the above problems, a conical twin-screw speed reducer device is proposed. Content of the Utility Model
[0005] The purpose of the utility model is to provide a conical twin-screw speed reducer device, which solves the problem that in the background technique, when installing the conical twin-screw in the common conical twin-screw speed reducer, it is necessary to manually align the connection end before continuing the installation. If the installation or adjustment is inaccurate, the meshing between the conical twin-screw and the speed reducer may not be ideal, resulting in reduced efficiency or increased noise. At the same time, it may cause excessive wear or failure.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A conical twin-screw speed reducer device, including a speed reducer; an installation component, the installation component includes a connection groove, an installation block, a limit sliding groove, and a coupling. The connection groove is opened in the middle of one side of the speed reducer. One side of the connection groove is fixedly connected with an installation block. On the left and right sides of the middle of one side of the connection groove, couplings are provided. The side of the coupling away from the connection groove is fixedly connected with a connecting rod one. The side of the connecting rod one away from the coupling is fixedly connected with a spline sleeve. The outer wall of the spline sleeve is fixedly connected with a connection ring one. On the left and right sides of the side of the connection ring one away from the connection groove, annular inclined grooves are opened. One side of the two annular inclined grooves penetrates and is provided with a slot;
[0007] One side of the speed reducer is provided with an extruder. Two conical screws are penetrated and arranged inside the side of the extruder close to the speed reducer, and the two conical screws cooperate with each other. The side of the conical screw away from the extruder is fixedly connected with a connecting rod two. The side of the connecting rod two away from the conical screw is fixedly connected with a spline shaft, and the spline shaft is meshed with the spline sleeve. The outer wall of the connecting rod two is fixedly connected with a connection ring two. On the upper and lower sides of the side of the connection ring two away from the extruder, guide rods are fixedly connected, and the guide rods are matched with the annular inclined grooves and the slots.
[0008] As a further description of the above technical solution: On the left and right sides of one side of the connecting groove, there are rotatably connected double-headed threaded rods. On the upper side of one side of the connecting groove, there is a fixed connecting plate, and the top of the double-headed threaded rod penetrates through the fixed connecting plate and is rotatably connected. The tops of the two double-headed threaded rods penetrate through the fixed connecting plate and are fixedly connected with synchronous wheels. The outer wall of the synchronous wheel is meshed with a synchronous belt, and the synchronous belt is meshed with the synchronous wheel at the other end. On the upper and lower parts of the outer wall of the double-headed threaded rod, there are threaded connection extrusion plates. In the middle of the left side of the reducer, there is a fixed connecting output box, and the left double-headed threaded rod penetrates through the output box and is rotatably connected. In the middle of the outer wall of the double-headed threaded rod, there is a fixed bevel gear one. In the middle of one side of the output box, there is a penetrating and rotatable connection shaft. On one side of the shaft, there is a fixed bevel gear two, and the bevel gear two is meshed with the bevel gear one. On the side of the shaft away from the bevel gear two, there is a fixed turning handle.
[0009] As a further description of the above technical solution: In the middle of the opposite sides of the extrusion plates, there are annular rubber grooves, and the annular rubber grooves are matched with the coupling.
[0010] As a further description of the above technical solution: On the upper and lower parts of the side of the reducer close to the connecting groove, there are fixedly connected connecting plates two.
[0011] As a further description of the above technical solution: On both ends of the outer wall of the extruder, there are fixedly connected connecting plates one, and one of the connecting plates one is threadedly connected with the connecting plate two.
[0012] As a further description of the above technical solution: On the lower part of the outer wall of the extruder, there is a fixedly connected support seat.
[0013] As a further description of the above technical solution: At the four corners of the bottom of the support seat, there are installed pulleys.
[0014] As a further description of the above technical solution: On one side of the lower part of the reducer, there is an input end.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] The present utility model provides a conical twin-screw reducer device. Push the extruder forward so that the guide rod abuts against the annular inclined groove. Then, by the force of pushing the extruder forward, the guide rod slides in the annular inclined groove. When the guide rod slides in the annular inclined groove, it will drive the spline shaft to rotate. When the guide rod rotates into the slot, the spline shaft will accurately align with the spline sleeve. Then, by pushing the extruder forward, the spline shaft is completely inserted into the spline sleeve, which can avoid the problem that the meshing of the conical twin-screw and the reducer may not be ideal, resulting in reduced efficiency or increased noise, and at the same time, it may cause excessive wear or failure. Description of the Drawings
[0017] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;
[0018] Figure 2 is a schematic diagram of the connection groove of the present utility model;
[0019] Figure 3 is a top sectional view of the speed reducer of the present utility model;
[0020] Figure 4 is of the present utility model Figure 2 enlarged view at position A;
[0021] Figure 5 is a schematic diagram of the material extruder of the present utility model;
[0022] Figure 6 is a schematic diagram of the bidirectional threaded rod of the present utility model;
[0023] Figure 7 is of the present utility model Figure 6 enlarged view at position B;
[0024] Figure 8 is a sectional view of the output box of the present utility model.
[0025] In the figure: 1, speed reducer; 2, connection groove; 201, mounting block; 202, limiting sliding groove; 203, coupling; 204, connecting rod one; 205, spline sleeve; 206, connecting ring one; 207, annular inclined groove; 208, slot; 209, material extruder; 210, conical screw; 211, connecting rod two; 212, spline shaft; 213, connecting ring two; 214, guide rod; 3, bidirectional threaded rod; 4, fixing plate; 5, synchronous pulley; 6, synchronous belt; 7, extrusion plate; 8, annular rubber groove; 9, output box; 10, bevel gear one; 11, bevel gear two; 12, rotating shaft; 13, turning handle; 14, connecting disc one; 15, connecting disc two; 16, support seat; 17, pulley; 18, input end. Detailed implementation manners
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0027] To further understand the content of the present utility model, the present utility model will be described in detail in conjunction with the accompanying drawings.
[0028] In conjunction with Figure 1 ,Figure 2 , Figure 3 , Figure 4 and Figure 5 , including a speed reducer 1; a mounting assembly, the mounting assembly includes a connecting groove 2, a mounting block 201, a limiting chute 202 and a coupling 203. The connecting groove 2 is opened in the middle of one side of the speed reducer 1. A mounting block 201 is fixedly connected to one side of the connecting groove 2. Couplings 203 are arranged on the left and right parts of the middle of one side of the connecting groove 2. A connecting rod one 204 is fixedly connected to the side of the coupling 203 away from the connecting groove 2. A spline sleeve 205 is fixedly connected to the side of the connecting rod one 204 away from the coupling 203. A connecting ring one 206 is fixedly connected to the outer wall of the spline sleeve 205. Annular inclined grooves 207 are opened on the left and right parts of the side of the connecting ring one 206 away from the connecting groove 2. A slot 208 is penetrated and opened on one side of the two annular inclined grooves 207. When the extruder 209 is pushed forward so that the guide rod 214 abuts against the annular inclined groove 207, and by the force of pushing the extruder 209 forward, the guide rod 214 slides in the annular inclined groove 207. When the guide rod 214 slides in the annular inclined groove 207, it will drive the spline shaft 212 to rotate. An extruder 209 is arranged on one side of the speed reducer 1. Two conical screws 210 are penetrated and arranged inside the side of the extruder 209 close to the speed reducer 1, and the two conical screws 210 cooperate with each other. A connecting rod two 211 is fixedly connected to the side of the conical screw 210 away from the extruder 209. A spline shaft 212 is fixedly connected to the side of the connecting rod two 211 away from the conical screw 210, and the spline shaft 212 is meshed and connected with the spline sleeve 205. A connecting ring two 213 is fixedly connected to the outer wall of the connecting rod two 211. Guide rods 214 are fixedly connected to the upper and lower parts of the side of the connecting ring two 213 away from the extruder 209, and the guide rods 214 cooperate with the annular inclined groove 207 and the slot 208. When the guide rod 214 rotates into the slot 208, the spline shaft 212 will accurately align with the spline sleeve 205. When the extruder 209 is pushed forward, the spline shaft 212 is completely inserted into the spline sleeve 205.
[0029] Combined with Figure 3 , Figure 6 , Figure 7 and Figure 8, on both the left and right sides of one side of the connecting groove 2, there are rotatably connected double-headed threaded rods 3. On the top side of the connecting groove 2, there is fixedly connected a fixing plate 4, and the top of the double-headed threaded rod 3 penetrates through the fixing plate 4 and is rotatably connected. The tops of the two double-headed threaded rods 3 penetrate through the fixing plate 4 and are fixedly connected with synchronous pulleys 5. The outer wall of the synchronous pulley 5 is meshed with a synchronous belt 6, and the synchronous belt 6 is meshed with the synchronous pulley 5 at the other end. On the upper and lower parts of the outer wall of the double-headed threaded rod 3, there are threadedly connected pressing plates 7. By the meshing connection of the synchronous pulley 5 and the synchronous belt 6, the synchronous pulley 5 and the double-headed threaded rod 3 on the other side are also driven to rotate simultaneously. When the double-headed threaded rod 3 rotates, the two pressing plates 7 will approach each other, and then the coupling 203 is clamped by fitting the annular rubber groove 8 to the outer wall of the coupling 203. In the middle of the left side of the reducer 1, there is fixedly connected an output box 9, and the left double-headed threaded rod 3 penetrates through the output box 9 and is rotatably connected. In the middle of the outer wall of the double-headed threaded rod 3, there is fixedly connected a bevel gear one 10. In the middle of one side of the output box 9, there is penetrated and rotatably connected a rotating shaft 12. On one side of the rotating shaft 12, there is fixedly connected a bevel gear two 11, and the bevel gear two 11 is meshed with the bevel gear one 10. On the side of the rotating shaft 12 away from the bevel gear two 11, there is fixedly connected a turning handle 13. Rotating the turning handle 13 clockwise makes the rotating shaft 12 and the bevel gear two 11 rotate, making the bevel gear two 11 meshed with the bevel gear one 10 to make the double-headed threaded rod 3 rotate. When the double-headed threaded rod 3 rotates, it will drive the synchronous pulley 5 to rotate.
[0030] Combined with Figure 6 , in the middle of the opposite sides of the pressing plates 7, there are respectively provided annular rubber grooves 8, and the annular rubber grooves 8 cooperate with the coupling 203. By fitting the annular rubber grooves 8 to the outer wall of the coupling 203, the coupling 203 is clamped to prevent the coupling 203 from rotating during installation.
[0031] Combined with Figure 1 , on the upper and lower parts of one side of the reducer 1 close to the connecting groove 2, there are respectively fixedly connected connecting plates two 15. On both ends of the outer wall of the extruder 209, there are respectively fixedly connected connecting plates one 14, and one of the connecting plates one 14 is threadedly connected with the connecting plate two 15. When the extruder 209 is pushed forward so that the spline shaft 212 is completely inserted into the spline sleeve 205, the connecting plate one 14 and the connecting plate two 15 are installed by threaded connection.
[0032] Combined with Figure 5 , on the lower part of the outer wall of the extruder 209, there is fixedly connected a support seat 16. At the four corners of the bottom of the support seat 16, there are respectively installed pulleys 17, which are used to support the extruder 209. At the same time, the extruder 209 can be moved through the pulleys 17.
[0033] Combined with Figure 1 , on one side of the lower part of the reducer 1, there is provided an input end 18, and the input end 18 can be connected to a motor.
[0034] Working principle: During installation, first move the support base 16 and the extruder 209 closer to the speed reducer 1 through the pulley 17. At the same time, rotate the handle 13 clockwise to make the rotating shaft 12 and the second bevel gear 11 rotate, so that the second bevel gear 11 meshes with the first bevel gear 10 to make the bidirectional threaded rod 3 rotate. When the bidirectional threaded rod 3 rotates, it will drive the synchronous wheel 5 to rotate. Through the meshing connection of the synchronous wheel 5 and the synchronous belt 6, the synchronous wheel 5 and the bidirectional threaded rod 3 on the other side will also rotate simultaneously. When the bidirectional threaded rod 3 rotates, the two extrusion plates 7 will move closer to each other, and then fit the annular rubber groove 8 to the outer wall of the coupling 203 to clamp the coupling 203 to prevent the coupling 203 from rotating during installation;
[0035] Then, push the extruder 209 forward so that the guide rod 214 abuts against the annular inclined groove 207. With the force of pushing the extruder 209 forward, the guide rod 214 slides in the annular inclined groove 207. When the guide rod 214 slides in the annular inclined groove 207, it will drive the spline shaft 212 to rotate. When the guide rod 214 rotates into the slot 208, the spline shaft 212 will accurately align with the spline sleeve 205. Then push the extruder 209 forward to insert the spline shaft 212 completely into the spline sleeve 205. At the same time, install the first connecting plate 14 and the second connecting plate 15 through threaded connection, which can avoid the problem that the meshing of the conical twin screws and the speed reducer may not be ideal, resulting in reduced efficiency or increased noise, and may also cause excessive wear or failure;
[0036] After the connection between the spline shaft 212 and the spline sleeve 205 is completed, rotate the handle 13 counterclockwise to make the rotating shaft 12 and the second bevel gear 11 rotate, so that the second bevel gear 11 meshes with the first bevel gear 10 to make the bidirectional threaded rod 3 rotate. When the bidirectional threaded rod 3 rotates, the two extrusion plates 7 will move away from each other to release the clamping of the coupling 203.
[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A conical twin-screw reducer device, characterized in that: include Reducer (1); An installation component, the installation component comprising a connecting groove (2), a mounting block (201), a limiting sliding groove (202) and a coupling (203), the connecting groove (2) being arranged in the middle of one side of the reducer (1), the mounting block (201) being fixedly connected to one side of the connecting groove (2), the coupling (203) being arranged on both the left and right sides of the middle of one side of the connecting groove (2), the coupling (203) being fixedly connected to a connecting rod (204) on the side away from the connecting groove (2), the connecting rod (204) being fixedly connected to a spline sleeve (205) on the side away from the coupling (203), the outer wall of the spline sleeve (205) being fixedly connected to a connecting ring (206), the connecting ring (206) being arranged on both the left and right sides of the side away from the connecting groove (2), and a slot (208) being arranged through one side of the two annular bevel grooves (207); An extruder (209) is provided on one side of the reducer (1). Two conical screws (210) are penetrated and provided inside the extruder (209) on a side close to the reducer (1), and the two conical screws (210) cooperate with each other. A connecting rod 2 (211) is fixedly connected to a side of the conical screw (210) away from the extruder (209). A spline shaft (212) is fixedly connected to a side of the connecting rod 2 (211) away from the conical screw (210), and the spline shaft (212) is meshedly connected to a spline sleeve (205). A connecting ring 2 (213) is fixedly connected to an outer wall of the connecting rod 2 (211). A guide rod (214) is fixedly connected to the upper and lower parts of the side of the connecting ring 2 (213) away from the extruder (209), and the guide rod (214) cooperates with the annular inclined groove (207) and the slot (208).
2. A conical twin-screw reducer device according to claim 1, characterized in that: The left and right parts of one side of the connecting groove (2) are both rotatably connected to a bidirectional threaded rod (3); the top side of the connecting groove (2) is fixedly connected to a fixing plate (4); the top of the bidirectional threaded rod (3) penetrates the fixing plate (4) and is rotatably connected; the tops of the two bidirectional threaded rods (3) penetrate the fixing plate (4) and are fixedly connected to a synchronous wheel (5); the outer wall of the synchronous wheel (5) is meshedly connected to a synchronous belt (6); the synchronous belt (6) is meshedly connected to the synchronous wheel (5) at the other end; the upper and lower parts of the outer wall of the bidirectional threaded rod (3) are both threadedly connected to an extrusion plate (7) The left middle part of the reducer (1) is fixedly connected to an output box (9), and the left bidirectional threaded rod (3) penetrates the output box (9) and is rotatably connected, the middle part of the outer wall of the bidirectional threaded rod (3) is fixedly connected to a bevel gear 1 (10), the middle part of one side of the output box (9) penetrates and is rotatably connected to a rotating shaft (12), one side of the rotating shaft (12) is fixedly connected to a bevel gear 2 (11), and the bevel gear 2 (11) is meshed with the bevel gear 1 (10), and the side of the rotating shaft (12) away from the bevel gear 2 (11) is fixedly connected to a turning handle (13).
3. A conical twin-screw reducer device according to claim 2, characterized in that: An annular rubber groove (8) is provided in the middle of the opposite side of the extrusion plate (7), and the annular rubber groove (8) is matched with the coupling (203).
4. A conical twin-screw reducer device according to claim 1, characterized in that: The upper and lower parts of one side of the reducer (1) close to the connecting groove (2) are fixedly connected with a second connecting plate (15).
5. A conical twin-screw reducer device according to claim 1, characterized in that: Both ends of the outer wall of the extruder (209) are fixedly connected with a connection plate 1 (14), and the connection plate 1 (14) on one side is threadedly connected to the connection plate 2 (15).
6. A conical twin-screw reducer device according to claim 1, characterized in that: A support seat (16) is fixedly connected to the lower portion of the outer wall of the extruder (209).
7. A conical twin-screw reducer device according to claim 6, characterized in that: Pulleys (17) are installed at the four corners of the bottom of the support seat (16).
8. A conical twin-screw reducer device according to claim 1, characterized in that: An input end (18) is provided on one side of the lower portion of the reducer (1).