Modular biomass boiler
By introducing rotary conveyors, staggered tube bundles and multi-group energy-saving devices into the biomass boiler, the problems of low combustion efficiency, smoke blockage and poor energy-saving efficiency of biomass boilers are solved, and more efficient combustion and maintenance are achieved.
Patent Information
- Application Number
- CN202421950321.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing biomass boilers have low combustion efficiency, smoke and dust can easily block the tube bundle, affecting the filtration effect, and poor energy saving efficiency. The whole must be replaced during maintenance.
Design modular biomass boilers including rotary parts, conveyor parts, tube bundles and multiple sets of energy-saving devices. The rotating part drives the spiral conveying of biomass fuel, and the conveying part moves back and forth through a hydraulic telescopic rod. The tube bundle is arranged in a staggered manner to avoid slag formation, and the energy-saving device is slid and installed for easy maintenance.
It improves the combustion efficiency of biomass fuel, reduces smoke blockage and maintenance cycles, and enhances the overall energy-saving effect of the boiler.
Smart Images

Figure CN222978116U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of biomass boilers, and more specifically, it particularly relates to a modular biomass boiler. Background Art
[0002] Due to the limitations of power, natural gas supply, and gas pipelines, it is impossible to convert all coal-fired boilers in our country into electric boilers or gas boilers. However, biomass boilers are more acceptable and popular among users because of their low price and low operating cost, which exactly fills this gap. Biomass energy pellet fuel is made from all waste crops such as straw, rice straw, firewood, wood chips, peanut shells, melon seed shells, beet pulp, and bark through processes such as crushing, mixing, extrusion, and drying, and finally made into pellet fuel.
[0003] Based on the prior art, it is found that when the existing biomass boilers are in use, generally, biomass fuel is directly put into the boiler interior, resulting in low combustion efficiency. After the biomass fuel burns, a large amount of soot is generated, and the soot is likely to adhere to the tube bundles, causing blockage and affecting the filtering effect of the soot. Moreover, generally, only one economizer is installed in a biomass boiler. If it needs to be repaired or replaced, it will lead to poor energy-saving efficiency of the boiler. Summary of the Utility Model
[0004] In order to solve the above technical problems, the utility model provides a modular biomass boiler to solve the problems that when the existing biomass boilers are in use, generally, biomass fuel is directly put into the boiler interior, resulting in low combustion efficiency. After the biomass fuel burns, a large amount of soot is generated, and the soot is likely to adhere to the tube bundles, causing blockage and affecting the filtering effect of the soot. Moreover, generally, only one economizer is installed in a biomass boiler. If it needs to be repaired or replaced, it will lead to poor energy-saving efficiency of the boiler.
[0005] The modular biomass boiler of the utility model is achieved by the following specific technical means:
[0006] The modular biomass boiler includes an installation part, a feeding part, a conveying part, and an energy-saving part;
[0007] The installation part is the biomass boiler body, and the installation part includes: a main body with three chambers inside and a discharge port at the bottom of the main body; the feeding part is installed on the side of the installation part, and the feeding part includes: a feeding member fixedly installed on the side of the main body; the conveying part is installed on the bottom side of the installation part; the energy-saving part is installed on the side of the installation part.
[0008] Further, the installation part further includes:
[0009] The installation part is fixedly installed on the top of the main body, and a cleaning port is provided at the top of the installation part; the collection part is fixedly installed on the top of the main body, and the collection part is located at the bottom of the discharge port on the main body.
[0010] Furthermore, the installation part further includes:
[0011] The tube bundle is fixedly installed inside the main body. There are three groups of tube bundles in total, and the tube bundles are arranged staggeredly.
[0012] Furthermore, the feeding part further includes:
[0013] The rotating part is arranged in a spiral structure. The rotating part is connected to the motor on the main body, and the rotating part is installed inside the feeding part.
[0014] Furthermore, the conveying part includes:
[0015] The fixing part is fixedly installed inside the main body, and a grate is fixedly installed on the fixing part; the conveying part is connected to the main body through a hydraulic telescopic rod, and the grate of the conveying part overlaps with the grate of the fixing part.
[0016] Furthermore, the energy-saving part includes:
[0017] The discharging part is provided with a clamping groove, and the discharging part is fixedly installed on the side of the bottom of the main body; there are three groups of energy-saving devices in total, and the energy-saving devices are slidably installed inside the clamping groove on the discharging part.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] 1. In this device, a rotating part and a conveying part are provided. Here, the rotating part is connected to the motor on the main body, and the conveying part is connected to the main body through a hydraulic telescopic rod. Thus, when in use, biomass fuel is poured into the feeding part, and the motor on the main body drives the rotating part to rotate. The rotating part is arranged in a spiral structure, so that when rotating, it drives the biomass fuel to be conveyed, and thus the biomass fuel falls onto the grate of the fixing part. The hydraulic telescopic rod on the main body expands and contracts to drive the grate on the conveying part to reciprocate. The grates on the conveying part and the fixing part are arranged crosswise, so that the biomass fuel can be pushed, making the conveyed fuel burn more evenly, and the residues after combustion can be discharged orderly, ensuring the combustion efficiency of the biomass fuel.
[0020] 2. In this device, a tube bundle and an economizer are provided. The tube bundle is installed inside three chambers within the main body, enabling the dust in the flue gas to be intercepted by the tube bundle. Some dust can directly fall through the tube bundle. The three groups of tube bundles are arranged in a staggered manner, and the spacing between the tube bundles is set relatively large, which can better prevent a large amount of slagging on the tube bundles, affecting the flue gas emission, reducing the cleaning and maintenance cycle of the tube bundles, and improving work efficiency. The economizer can ensure that any two of the other groups can continue to operate when one group is under maintenance by being slidably installed inside the card slots on the discharge part. Moreover, the installation and disassembly are more convenient, and three groups are provided, with a higher energy-saving efficiency compared to existing boilers. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the front view structural schematic diagram of the present utility model.
[0022] Figure 2 is the side view structural schematic diagram of the present utility model.
[0023] Figure 3 is the structural schematic diagram of the energy-saving part of the present utility model.
[0024] Figure 4 is the present utility model from Figure 1 the A part partial enlarged structural schematic diagram led out.
[0025] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:
[0026] 1. Installation part; 101. Main body; 102. Installation piece; 103. Collection piece; 104. Tube bundle; 2. Feeding part; 201. Feeding piece; 202. Rotating piece; 3. Conveying part; 301. Fixed piece; 302. Conveying piece; 4. Energy-saving part; 401. Discharge part; 402. Economizer. SPECIFIC EMBODIMENTS
[0027] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments.
[0028] Embodiment:
[0029] As shown in the attached Figure 1 to the attached Figure 4 figures:
[0030] The utility model provides a modular biomass boiler, which includes an installation part 1, a feeding part 2, a conveying part 3 and an energy-saving part 4; the installation part 1 is the main body of the biomass boiler, and the installation part 1 includes: a main body 101, there are three chambers inside the main body 101, and there is a discharge port at the bottom of the main body 101; the main body 101 is provided with three chambers here, so that when the flue gas enters different chambers, it passes through the external tube bundle 104 to intercept the dust in the flue gas, improving the filtering effect of the dust inside the flue gas, and a heat exchanger is installed on the main body 101 to assist in preheating the air entering the main body 101, improving the combustion efficiency, which is a mature existing technology; the feeding part 2 is installed on the side of the installation part 1, and the feeding part 2 includes: a feeding member 201, the feeding member 201 is fixedly installed on the side of the main body 101; the feeding member 201 here is used to convey biomass fuel; the conveying part 3 is installed on the bottom side of the installation part 1; the energy-saving part 4 is installed on the side of the installation part 1.
[0031] Among them, as Figure 1 shown, the installation part 1 further includes: a mounting member 102, the mounting member 102 is fixedly installed on the top of the main body 101, and there is a cleaning port at the top of the mounting member 102; the mounting member 102 here is used to divide the main body 101 into upper and lower parts for convenient assembly and connection, which is more convenient than the traditional part assembly and installation; a collecting member 103, the collecting member 103 is fixedly installed on the top of the main body 101, and the collecting member 103 is at the bottom of the discharge port on the main body 101; the collecting member 103 here is used to collect and discharge the furnace ash falling from the discharge port of the main body 101; a tube bundle 104, the tube bundle 104 is fixedly installed inside the main body 101, and there are three groups of tube bundles 104 in total, and the tube bundles 104 are arranged in a staggered manner; the tube bundle 104 here is used to be installed between the three chambers of the main body 101, and through the staggered arrangement of the tube bundles 104 with different intervals and a certain spacing, the dust of the soot can be intercepted multiple times, and with a certain interval, it can avoid the blockage of the soot, affecting the flue gas emission efficiency, and increasing its maintenance-free period.
[0032] Among them, as Figure 1 shown, the feeding part 2 further includes: a rotating member 202, the rotating member 202 is set as a spiral structure, the rotating member 202 is connected to the motor on the main body 101, and the rotating member 202 is installed inside the feeding member 201; the rotating member 202 here is set as a spiral structure, so that it can be driven by the motor on the main body 101 to rotate, and thus can drive the biomass fuel to be conveyed and discharged.
[0033] Among them, as Figure 1As shown in the figure, the conveying part 3 includes: a fixing member 301 which is fixedly installed inside the main body 101, and a grate is fixedly installed on the fixing member 301; the fixing member 301 here is used to install the grate; a conveying member 302 which is connected to the main body 101 through a hydraulic telescopic rod, and the grate of the conveying member 302 overlaps with the grate of the fixing member 301; the conveying member 302 here is used to drive reciprocating movement through the hydraulic telescopic rod, so as to push the biomass fuel, making the biomass fuel burn more evenly and improving the combustion efficiency of the biomass fuel.
[0034] Among them, as Figure 3 shown, the energy-saving part 4 includes: an emission member 401 which is provided with a clamping groove, and the emission member 401 is fixedly installed on the side of the bottom of the main body 101; the emission member 401 here is used to emit flue gas; an energy-saving device 402, there are three groups of energy-saving devices 402 in total, and the energy-saving device 402 is slidably installed inside the clamping groove on the emission member 401; the energy-saving device 402 here is used to adopt high-voltage filtering and energy absorption technologies to automatically absorb the energy of the reverse potential of high-voltage power equipment and continuously feedback and return it to the load, saving this part of the electric energy drawn by the electrical equipment from the high-voltage power grid. It is a mature existing technology, and setting three groups can enhance the overall energy-saving effect of the device. And it is slidably installed inside the clamping groove on the emission member 401, which can meet the requirements of convenient installation and disassembly. And setting three groups allows the other two groups to continue working when any one group is under maintenance, ensuring the energy-saving characteristics of the device.
[0035] The specific usage method and function of this embodiment:
[0036] In the present utility model, when using this device, biomass fuel is poured into the interior of the feeding member 201. The rotating member 202 is driven to rotate by the motor on the main body 101. The rotating member 202 is arranged in a spiral structure, and thus drives the biomass fuel for conveying during rotation, so that the biomass fuel falls onto the grate of the fixing member 301. The hydraulic telescopic rod on the main body 101 extends and retracts to drive the grate on the conveying member 302 to reciprocate. The grates on the conveying member 302 and the fixing member 301 are arranged crosswise, so as to push the biomass fuel, making the fuel burn more evenly, ensuring the combustion efficiency of the biomass fuel. The biomass fuel falls onto the collecting member 103 through the discharge port at the bottom of the main body 101 for collection. The tube bundle 104 is installed inside three chambers within the main body 101, so that the dust in the flue gas can be intercepted by the tube bundle 104, and part of the dust can directly fall through the tube bundle 104. The three groups of tube bundles 104 are arranged in a staggered manner, and the spacing between the tube bundles 104 is set relatively large, which can better prevent a large amount of slagging on the tube bundle 104, affecting the flue gas emission, reducing the cleaning and maintenance cycle of the tube bundle 104, and improving the working efficiency. The flue gas is connected to equipment such as a dust collector through the discharge member 401 after filtration for further filtration. The three groups of energy savers 402 provided on the discharge member 401 can improve the energy-saving effect of this device and are slidably installed inside the card slots on the discharge member 401, so as to achieve the purpose of ensuring convenient installation and disassembly.
Claims
1. Modular biomass boiler, characterized by: It comprises a mounting part (1), a feeding part (2), a conveying part (3) and an energy-saving part (4); The mounting portion (1) is a biomass boiler body, and the mounting portion (1) comprises: a main body (101), three chambers are arranged inside the main body (101), and a discharge port is arranged at the bottom of the main body (101); the feed portion (2) is mounted on the side of the mounting portion (1), and the feed portion (2) comprises: a feed piece (201), and the feed piece (201) is fixedly mounted on the side of the main body (101); the conveying portion (3) is mounted on the bottom side of the mounting portion (1); and the energy-saving portion (4) is mounted on the side of the mounting portion (1).
2. The modular biomass boiler according to claim 1, characterized in that: The mounting portion (1) further comprises: A mounting member (102), the mounting member (102) is fixedly mounted on the top of the main body (101), and a cleaning port is provided on the top of the mounting member (102); and a collecting member (103), the collecting member (103) is fixedly mounted on the top of the main body (101), and the collecting member (103) is located at the bottom of the discharge port on the main body (101).
3. The modular biomass boiler according to claim 1, characterized in that: The mounting portion (1) further comprises: The tube bundle (104) is fixedly installed inside the main body (101), and there are three groups of tube bundles (104) in total, and the tube bundles (104) are arranged in a staggered manner.
4. The modular biomass boiler according to claim 1, characterized in that: The feeding part (2) further comprises: The rotating member (202) is configured as a spiral structure, the rotating member (202) is connected to the motor on the main body (101), and the rotating member (202) is installed inside the feeding member (201).
5. The modular biomass boiler according to claim 1, characterized in that: The conveying part (3) comprises: A fixing member (301), the fixing member (301) is fixedly mounted inside the main body (101), and a grate is fixedly mounted on the fixing member (301); a conveying member (302), the conveying member (302) is connected to the main body (101) via a hydraulic telescopic rod, and the grate of the conveying member (302) and the grate of the fixing member (301) are arranged to overlap each other.
6. The modular biomass boiler according to claim 1, characterized in that: The energy-saving unit (4) comprises: A discharge member (401), the discharge member (401) is provided with a slot, and the discharge member (401) is fixedly installed on the bottom side of the main body (101); an energy saver (402), the energy saver (402) is provided with three groups, and the energy saver (402) is slidably installed inside the slot on the discharge member (401).