Intelligent combustion regulation and control device for coal-fired boiler
By designing an intelligent combustion control device for coal-fired boilers including ventilation components, limiting components, shading components and drive components, the problem of poor energy waste and dust isolation in the prior art is solved, and efficient combustion and effective dust isolation are achieved.
Patent Information
- Application Number
- CN202421878524.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-05
AI Technical Summary
When the existing coal-fired boiler combustion control device adjusts the intake air volume and combustion speed, it overcomes the spring force through wind, resulting in large waste of energy. After the spring performance is damaged, the blocking effect of the ball may be defective and cannot effectively isolate dust.
An intelligent combustion control device for coal-fired boiler is designed, including ventilation components, limiting components, shading components and drive components. The air input efficiency is adjusted by adjusting the size of the hole, thereby adjusting the combustion effect, and blocking the entry of dust in the air through a fan-shaped filter.
It reduces waste of energy, improves combustion efficiency, and realizes effective isolation of dust through an automatically rotating fan-shaped filter, avoiding the damage of dust to fans and coal-fired boilers.
Smart Images

Figure CN222978172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of combustion control, in particular to an intelligent combustion regulation device for a coal-fired boiler. Background Technique
[0002] A coal-fired boiler is a traditional heating device, which is widely used in industrial production to provide high temperature and a large amount of heat energy for raw material processing, reaction or steam generation. It can be used for heating and power generation. Coal-fired boilers are also used in some specific industrial heat treatment processes, such as calcination, drying, etc. These processes require high temperature and stable heat energy supply. The combustion regulation device of a coal-fired boiler is to optimize the combustion process, improve energy utilization efficiency, and reduce environmental pollution at the same time.
[0003] After retrieval, the text of the publication number "CN217004526U" mentions that "the utility model relates to the technical field of combustion control, specifically to a combustion control device for an efficient coal-fired boiler. It includes an air inlet pipe, and the air inlet pipe includes a horizontal section, a connecting section and a vertical section. A baffle is hinged at the inner wall position of the connecting section, a handle is installed on one side of the front of the connecting section, a scale line is arranged on one side of the front of the connecting section, and a number of air inlet branch pipes communicating with the air inlet pipe are obliquely installed on the outer wall position of the vertical section. A first fan is installed at one end of the air inlet branch pipe far away from the air inlet pipe, and an elliptical ball-shaped housing is installed in the middle position of the air inlet branch pipe. A conical spring is fixedly arranged in the middle of the inner cavity of the housing, and a sealing ball capable of sealing the air inlet end at the bottom of the housing is fixedly arranged at the bottom position of the conical spring. It has a variety of adjustment methods and a large adjustment range, so as to meet different air intake amounts." When in use, when it is necessary to adjust the air intake amount and the combustion speed, firstly, the position of the baffle can be adjusted through the handle (the handle is installed on the inner wall of the connecting section through a damping rotating shaft), and secondly, an appropriate number of first fans can be selected to be enabled. When the first fan is working, the blown air flow will overcome the elastic force of the conical spring and lift the sealing ball to increase the air intake. The use of the blocking ball can prevent the dust in the air inlet pipe from entering the first fan through the air outlet of the first fan when the first fan is not in use, resulting in damage to the first fan. However, this device uses wind force to overcome the elastic force of the conical spring and lift the sealing ball, resulting in relatively large energy waste, and there may be defects in the blocking effect of the blocking ball after the spring performance is damaged, and it cannot effectively isolate dust. Content of the Utility Model
[0004] The purpose of the utility model is to provide an intelligent combustion regulation device for a coal-fired boiler to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an intelligent combustion regulation device for a coal-fired boiler, including a pipeline body and a regulation mechanism, and the regulation mechanism is installed at the top of the pipeline body;
[0006] The adjusting mechanism includes a ventilation component, a limiting component, a shielding component, and a driving component. A ventilation component is installed at the top end of the pipe body. A limiting component is installed at the top end of the ventilation component. A shielding component is installed inside the limiting component. A driving component is installed on one side of the limiting component.
[0007] Preferably, the ventilation component includes an outward-expanded pipe and a fixed orifice plate. The outward-expanded pipe is fixedly connected to the top end of the pipe body. The fixed orifice plate is fixedly connected to the inside of the outward-expanded pipe.
[0008] Preferably, the limiting component includes a lower limiting ring, a supporting bracket, and an upper limiting ring. The lower limiting ring is installed at the top end of the outward-expanded pipe. The supporting bracket is fixedly connected to the outside of the lower limiting ring. The upper limiting ring is fixedly connected to one side of the supporting bracket.
[0009] Preferably, the shielding component includes a toothed ring and a movable orifice plate. The toothed ring is rotatably connected to the inside of the lower limiting ring through a card slot. The movable orifice plate is fixedly connected to the inside of the toothed ring.
[0010] Preferably, the driving component includes a driving motor and a driving gear. The driving motor is installed on the surface of the supporting bracket. The driving gear is connected to the bottom end of the driving motor by a flat key.
[0011] Preferably, a closing component is installed at the top end of the upper limiting ring. The closing component includes a sector-shaped groove pipe and a limiting support block. The sector-shaped groove pipe is fixedly connected to the top end of the upper limiting ring. The limiting support block is fixedly connected to the outside of the sector-shaped groove pipe.
[0012] Preferably, a filtering component is installed at the top end of the limiting support block. The filtering component includes a supporting ring and a sector-shaped filter screen. The supporting ring is rotatably connected to the top end of the limiting support block by a shaft. The sector-shaped filter screen is screwed to the top end of the supporting ring.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. The adjusting mechanism adjusts the air input efficiency according to the size of the through holes, thereby adjusting the combustion effect and reducing the waste of energy. When all the holes of the fixed orifice plate and the movable orifice plate are corresponding, it is the maximum wind force. When it needs to be adjusted downwards, the driving motor is started to provide power to drive the driving gear to rotate, so that the toothed ring meshed with the driving gear rotates, and the movable orifice plate rotates accordingly, causing the holes to be misaligned with the fixed orifice plate, thereby making the channel for the wind force to pass through smaller and reducing the air input.
[0015] 2. Air enters through the fan-shaped groove of the pipe. The fan-shaped filter screen blocks dust in the air from entering the pipe body. After the fan-shaped filter screen is used for a certain period of time, rotate the support ring to block the new fan-shaped filter screen at the air flow port. There is no need to stop the device to replace the filter element, which is relatively convenient. The fan-shaped filter screen can be disassembled and assembled on the support ring with screws. Brief Description of the Drawings
[0016] Figure 1 is a schematic diagram of the overall external structure of the present invention;
[0017] Figure 2 is a schematic diagram of the structure of the closing component and the filtering component of the present invention;
[0018] Figure 3 is a schematic diagram of the structure of the ventilation component and the limiting component of the present invention;
[0019] Figure 4 is a schematic diagram of the structure of the shielding component and the driving component of the present invention.
[0020] Reference numerals in the drawings: 1, pipe body; 2, adjustment mechanism; 21, ventilation component; 211, outer expansion pipe; 212, fixed orifice plate; 22, limiting component; 221, lower limiting ring; 222, supporting bracket; 223, upper limiting ring; 23, shielding component; 231, toothed ring; 232, movable orifice plate; 24, driving component; 241, driving motor; 242, driving gear; 3, closing component; 31, fan-shaped groove of the pipe; 32, limiting support block; 4, filtering component; 41, support ring; 42, fan-shaped filter screen. Detailed Embodiment
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
[0022] Embodiment 1
[0023] Please refer to Figures 1-4 as shown. The present invention provides a technical solution: an intelligent combustion control device for a coal-fired boiler, including a pipe body 1 and an adjustment mechanism 2. The adjustment mechanism 2 is installed at the top of the pipe body 1;
[0024] The adjusting mechanism 2 includes a ventilation component 21, a limiting component 22, a shielding component 23 and a driving component 24. A ventilation component 21 is installed at the top end of the pipe body 1, a limiting component 22 is installed at the top end of the ventilation component 21, a shielding component 23 is installed inside the limiting component 22, and a driving component 24 is installed on one side of the limiting component 22.
[0025] Furthermore, the ventilation component 21 includes an outward expanding pipe 211 and a fixed orifice plate 212. The top end of the pipe body 1 is fixedly connected to the outward expanding pipe 211, and the inner side of the outward expanding pipe 211 is fixedly connected to the fixed orifice plate 212. The outward expanding pipe 211 expands the bearing range so that the diameter of the fixed orifice plate 212 matches that of the pipe body 1. The holes opened in the fixed orifice plate 212 are part of the air circulation path.
[0026] Furthermore, the limiting component 22 includes a lower limiting ring 221, a supporting bracket 222 and an upper limiting ring 223. The top end of the outward expanding pipe 211 is installed with the lower limiting ring 221. The outer side of the lower limiting ring 221 is fixedly connected to the supporting bracket 222. One side of the supporting bracket 222 is fixedly connected to the upper limiting ring 223. The lower limiting ring 221 and the upper limiting ring 223 provide limiting support for the toothed ring 231, and the supporting bracket 222 provides support for the driving component 24.
[0027] Furthermore, the shielding component 23 includes a toothed ring 231 and a movable orifice plate 232. The inner side of the lower limiting ring 221 is rotationally connected to the toothed ring 231 through a card slot. The inner side of the toothed ring 231 is fixedly connected to the movable orifice plate 232. The toothed ring 231 drives the movable orifice plate 232 to rotate, and the holes of the movable orifice plate 232 and the fixed orifice plate 212 are misaligned, so that the channel through which the wind passes becomes smaller and the air input is reduced.
[0028] Furthermore, the driving component 24 includes a driving motor 241 and a driving gear 242. The driving motor 241 is installed on the surface of the supporting bracket 222. The bottom end of the driving motor 241 is key-connected to the driving gear 242. The driving motor 241 provides power to drive the driving gear 242 to rotate, so that the toothed ring 231 meshed with the driving gear 242 rotates.
[0029] Embodiment 2
[0030] Please refer to Figure 2 As shown, compared with Embodiment 1, as another implementation manner of the present utility model, a sealing component 3 is installed at the top end of the upper limiting ring 223. The sealing component 3 includes a sector groove pipe slot 31 and a limiting support block 32. The top end of the upper limiting ring 223 is fixedly connected to the sector groove pipe slot 31, and the outer side of the sector groove pipe slot 31 is fixedly connected to the limiting support block 32. Air enters the pipe body 1 through the adjusting mechanism 2 from the sector groove pipe slot 31, and the limiting support block 32 provides rotational support for the filtering component 4.
[0031] Furthermore, a filtering assembly 4 is installed at the top end of the limit support block 32. The filtering assembly 4 includes a support ring 41 and a sector-shaped filter screen 42. The top end of the limit support block 32 is rotationally connected to the support ring 41 through a shaft. The top end of the support ring 41 is screw-connected to the sector-shaped filter screen 42. The sector-shaped filter screen 42 blocks dust in the air from entering the pipe body 1. After the sector-shaped filter screen 42 is used for a certain period of time, the support ring 41 is rotated to block the new sector-shaped filter screen 42 at the air flow port. It is not necessary to stop the device operation to replace the filtering element, which is relatively convenient. The sector-shaped filter screen 42 can be disassembled and assembled on the support ring 41 through screws.
[0032] Working principle: First, move a coal-fired boiler intelligent combustion control device to the working position. When in use, in the first step, the fan is installed below the pipe body 1 to provide power. Air enters the pipe body 1 from the sector-shaped groove tube groove 31 through the adjusting mechanism 2. The limit support block 32 provides rotational support for the filtering assembly 4. In the second step, the sector-shaped filter screen 42 blocks dust in the air from entering the pipe body 1. After the sector-shaped filter screen 42 is used for a certain period of time, the support ring 41 is rotated to block the new sector-shaped filter screen 42 at the air flow port. It is not necessary to stop the device operation to replace the filtering element, which is relatively convenient. The sector-shaped filter screen 42 can be disassembled and assembled on the support ring 41 through screws. In the third step, when all the holes of the fixed orifice plate 212 and the movable orifice plate 232 are aligned, it is the maximum wind force. At this time, the clean air enters the coal-fired boiler through the fan, reducing the impact of dust in the air on the fan and the coal-fired boiler. In the fourth step, when it needs to be adjusted downwards, the driving motor 241 provides power to drive the driving gear 242 to rotate, so that the toothed ring 231 engaged with the driving gear 242 rotates. The toothed ring 231 drives the movable orifice plate 232 to rotate, and the holes of the movable orifice plate 232 and the fixed orifice plate 212 are misaligned, so that the channel for the wind force to pass through becomes smaller, reducing the air input. In this way, the use process of a coal-fired boiler intelligent combustion control device is completed.
[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent combustion control device for a coal-fired boiler, comprising a pipeline body (1) and a regulating mechanism (2), characterized in that: An adjustment mechanism (2) is installed at the top end of the pipeline body (1); The regulating mechanism (2) comprises a ventilation component (21), a position limiting component (22), a shielding component (23) and a driving component (24); the ventilation component (21) is installed at the top end of the duct body (1); the position limiting component (22) is installed at the top end of the ventilation component (21); the shielding component (23) is installed on the inner side of the position limiting component (22); and the driving component (24) is installed on one side of the position limiting component (22).
2. The intelligent combustion control device for a coal-fired boiler according to claim 1, characterized in that: The ventilation assembly (21) comprises an external expansion pipe (211) and a fixed orifice plate (212); the top end of the pipe body (1) is fixedly connected to the external expansion pipe (211), and the inner side of the external expansion pipe (211) is fixedly connected to the fixed orifice plate (212).
3. The intelligent combustion control device for a coal-fired boiler according to claim 2 is characterized in that: The limiting assembly (22) comprises a lower limiting ring (221), a supporting frame (222) and an upper limiting ring (223); the lower limiting ring (221) is installed at the top end of the external expansion tube (211); the outer side of the lower limiting ring (221) is fixedly connected to the supporting frame (222); and one side of the supporting frame (222) is fixedly connected to the upper limiting ring (223).
4. The intelligent combustion control device for a coal-fired boiler according to claim 3 is characterized in that: The shielding assembly (23) comprises a gear ring (231) and a movable orifice plate (232); the inner side of the lower limit ring (221) is rotatably connected to the gear ring (231) via a slot, and the inner side of the gear ring (231) is fixedly connected to the movable orifice plate (232).
5. The intelligent combustion control device for a coal-fired boiler according to claim 3 is characterized in that: The driving assembly (24) comprises a driving motor (241) and a driving gear (242); the driving motor (241) is mounted on the surface of the supporting frame (222); and the bottom end of the driving motor (241) is keyed to the driving gear (242).
6. The intelligent combustion control device for a coal-fired boiler according to claim 3 is characterized in that: A closing component (3) is installed at the top of the upper limit ring (223), and the closing component (3) comprises a fan-shaped groove pipe groove (31) and a limiting support block (32). The top of the upper limit ring (223) is fixedly connected to the fan-shaped groove pipe groove (31), and the outer side of the fan-shaped groove pipe groove (31) is fixedly connected to the limiting support block (32).
7. The intelligent combustion control device for a coal-fired boiler according to claim 6, characterized in that: A filter assembly (4) is installed at the top end of the limiting support block (32), and the filter assembly (4) comprises a support ring (41) and a fan-shaped filter screen (42). The top end of the limiting support block (32) is rotatably connected to the support ring (41) via an axis, and the top end of the support ring (41) is screw-connected to the fan-shaped filter screen (42).
Citation Information
Patent Citations
Combustion control device of efficient coal-fired boiler
CN217004526U