Winding pipe type heat exchanger
By adopting a multi-stage winding tube structure and intelligent control system in the winding tube heat exchanger, the problems of insufficient efficiency and complex maintenance of traditional heat exchangers under high load and large temperature difference are solved, and efficient heat exchange and convenient maintenance are achieved.
Patent Information
- Application Number
- CN202421937727.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The heat exchange efficiency of traditional winding tube heat exchangers still needs to be improved under high load and large temperature differences, and when they are faulty or require cleaning and maintenance, the operation is complicated and time-consuming.
A winding tube heat exchanger is designed, adopting a multi-stage winding tube structure, consisting of an inner winding tube and an outer winding tube nest, increasing the heat exchange area, and intelligent control is achieved through temperature sensors and adjustment structures to automatically adjust the water flow velocity of the heat input port.
It improves heat exchange efficiency, meets the needs of efficient heat exchange under high load and large temperature difference, simplifies maintenance and cleaning operations, and improves the adaptability and application range of the equipment.
Smart Images

Figure CN222978646U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of heat exchangers, and specifically relates to a wound tube heat exchanger. Background Art
[0002] As an efficient heat exchange device, the wound tube heat exchanger has been widely used in many industrial fields such as chemical industry, petroleum, and pharmaceuticals. Its core technology lies in achieving efficient heat transfer between fluids through a unique wound tube structure. However, with the continuous development of industrial technology and the increasing requirements for energy conservation and emission reduction, traditional wound tube heat exchangers are difficult to meet the needs of modern industrial production in some aspects. Although existing wound tube heat exchangers already have relatively high heat transfer efficiency, their heat transfer efficiency still needs to be improved under some working conditions with high loads and large temperature differences. This is mainly because there are certain limitations in the traditional design in terms of increasing the heat transfer area and optimizing the fluid flow path. Due to the relatively complex structure of the wound tube heat exchanger, which is mainly reflected in its inner and outer double-layer pipe structure, the design of spherical wound elbows, the arrangement of support frames and inlet and outlet pipes, and the existence of various structural forms, these complexities make it often consume a large amount of manpower and time once a failure occurs or cleaning and maintenance are required while achieving efficient heat transfer. Summary of the Utility Model
[0003] The technical solution of the utility model provides a solution significantly different from the prior art for the technical problem that the prior art solution is too single, and mainly provides a wound tube heat exchanger to solve the technical problems raised in the above background art.
[0004] The technical solution adopted by the utility model to solve the above technical problems is: a wound tube heat exchanger, including a cylinder body, the top of the cylinder body is movably clamped with a cover, the bottom of the cylinder body is fixedly communicated with a drain port, one side of the cylinder body is fixedly communicated with a cold input port, one side of the cylinder body is fixedly communicated with a housing, an adjusting structure is arranged in the housing, the adjusting structure is located directly above the cold input port, the outer wall of the adjusting structure is electrically connected with a temperature sensor, one side of the temperature sensor is electrically connected with a sensing end, the sensing end of the sensing end is arranged in the cylinder body, a heat input port is arranged in the adjusting structure, and the adjusting structure controls the water flow rate in the heat input port through the induction drive of the temperature sensor.
[0005] Preferably, a water inlet is fixedly communicated with the outer wall of one side of the cover, a rotary cover is rotatably arranged at the bottom of the cover, a chuck is fixedly connected to the top of the cylinder body, symmetrically distributed clamping grooves are formed in the chuck, symmetrically distributed clamping blocks are slidably arranged at the bottom of the rotary cover, and the clamping blocks are slidably clamped with the clamping grooves.
[0006] Preferably, symmetrically distributed auxiliary rods are fixedly connected to the top of the clamping block. A second spring is sleeved on the auxiliary rod, and a telescopic block is slidably arranged between the rotary cover and the clamping block.
[0007] Preferably, a multi-stage winding pipe is arranged inside the cylinder body. The multi-stage winding pipe is composed of an inner winding pipe and an outer winding pipe. The outer winding pipe and the inner winding pipe are nested. A fixing part is fixedly connected to the bottom inner wall of the cylinder body, and a connecting block fixed to the fixing part is arranged at the bottom of the multi-stage winding pipe.
[0008] Preferably, the adjusting structure includes a sliding rod, a sealing ring, a control board, a lever, a pushing block, a support rod, a trigger and a hydraulic end. A through block is arranged inside the housing. The heat input port is located on the right inner wall of the through block. The sealing ring is arranged on the left outer wall of the through block and is communicated with the cylinder body. The control board is rotatably arranged on the left inner wall of the through block. The sliding rod is fixedly connected to the inner wall of the through block and is located directly above the heat input port. The end of the lever is fixedly connected to the pushing block, and the pushing block is slidably arranged on the sliding rod.
[0009] Preferably, a first spring is arranged between the pushing block and the sealing ring. The first spring is sleeved on the sliding rod. A cavity is arranged between the housing and the through block. A support rod is fixedly connected to the top outer wall of the through block. A rotating shaft is rotatably arranged on the support rod. The rod body of the lever is sleeved on the rotating shaft. A trigger is arranged on the left inner wall of the housing. The trigger is electrically connected to the temperature sensor. The top of the trigger is electrically connected to the hydraulic end, and the end of the hydraulic end abuts against the top of the lever.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: By arranging a multi-stage winding pipe inside the cylinder body, and these winding pipes are composed of an inner winding pipe and an outer winding pipe which are nested, the heat exchange area is greatly increased. The design of this multi-stage heat transfer channel optimizes the fluid flow path, making the heat transfer more efficient, thus meeting the high-load and large-temperature-difference working conditions for efficient heat exchange. The multi-stage winding pipe adopts a modular design. The cover and the cylinder body are movably clamped, and with the cooperation of the rotary cover and the chuck structure, the opening and closing of the cover are more convenient and stable. At the same time, the detailed design of the clamping block, auxiliary rod, second spring and telescopic block enhances the structural stability and operation convenience. By arranging a temperature sensor and an adjusting structure, the water flow rate of the heat input port can be automatically adjusted according to the actual temperature of the fluid inside the cylinder body. This intelligent control mechanism ensures that the heat exchanger can maintain the optimal heat exchange performance under different working conditions, improves the energy utilization efficiency. The adjusting structure internally includes structures such as a sliding rod, a lever, a pushing block and a support rod. These components are connected to the temperature sensor through the hydraulic end and the trigger, realizing the precise control of the water flow rate. This design enables the heat exchanger to flexibly adjust the heat exchange efficiency according to different working conditions, improving the adaptability and application range of the equipment.
[0011] The present utility model will be explained and described in detail below in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings
[0012] Figure 1 It is a schematic diagram of the overall structure of the present utility model and its schematic diagram;
[0013] Figure 2 It is another perspective three-dimensional view of the overall structure in the present utility model;
[0014] Figure 3 It is the front view internal structure diagram of the overall structure in the present utility model;
[0015] Figure 4 It is a schematic diagram of the adjustment structure of the present utility model;
[0016] Figure 5 It is a partial enlarged schematic diagram of the connection structure and its component assembly in the present utility model;
[0017] Figure 6 It is a top view internal sectional view of the connection structure of the present utility model.
[0018] Markings in the figure: 1 - cylinder body, 101 - drain port, 102 - cold input port, 2 - cover, 201 - water inlet, 3 - housing, 4 - temperature sensor, 401 - sensing end, 5 - multi-stage winding tube, 6 - fixing piece, 7 - adjustment structure, 8 - heat input port, 9 - sliding rod, 10 - sealing ring, 11 - control board, 12 - lever, 1201 - push block, 13 - support rod, 1301 - knob, 14 - trigger, 15 - hydraulic end, 16 - first spring, 17 - screw cap, 1701 - telescopic block, 18 - chuck, 1801 - clamping groove, 19 - clamping block, 20 - auxiliary rod, 21 - second spring. Detailed Embodiment
[0019] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant accompanying drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosed content of the present utility model more thorough and comprehensive.
[0020] It should be noted that when an element is referred to as being "fixed on" another element, it can be directly on the other element or there can be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this utility model belongs. The terms used in the description of the present utility model in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0022] Please refer to Figure 1-6 A coiled tube heat exchanger, comprising a cylinder body 1. A cover 2 is movably clamped at the top of the cylinder body 1. A drain port 101 is fixedly communicated with the bottom of the cylinder body 1. A cold input port 102 is fixedly communicated with one side of the cylinder body 1. A housing 3 is fixedly communicated with one side of the cylinder body 1. An adjusting structure 7 is arranged inside the housing 3. The adjusting structure 7 is located directly above the cold input port 102. The outer wall of the adjusting structure 7 is electrically connected to a temperature sensor 4. One side of the temperature sensor 4 is electrically connected to a sensing end 401. The sensing end of the sensing end 401 is arranged inside the cylinder body 1. A hot input port 8 is arranged inside the adjusting structure 7. The adjusting structure 7 controls the water flow rate in the hot input port 8 through the induction drive of the temperature sensor 4.
[0023] Please refer to Figure 1 、 Figure 4 and Figure 5 One side outer wall of the cover 2 is fixedly communicated with a water inlet 201. A rotary cover 17 is rotatably arranged at the bottom of the cover 2. A chuck 18 is fixedly connected to the top of the cylinder body 1. Symmetrically distributed card slots 1801 are formed on the chuck 18. Symmetrically distributed clamping blocks 19 are slidably arranged at the bottom of the rotary cover 17. The clamping blocks 19 are slidably clamped with the card slots 1801.
[0024] Please refer to Figure 4 On the top of the clamping block 19, symmetrically distributed auxiliary rods 20 are fixedly connected. A second spring 21 is sleeved on the auxiliary rods 20. A telescopic block 1701 is slidably arranged between the rotary cover 17 and the clamping block 19. One end of the telescopic block 1701 is arranged on the top of the rotary cover 17. Before the clamping block 19 is inserted into the card slot 1801, it is contracted through the negative pressure of the second spring 21, so that it is contracted with the telescopic block 1701 through the auxiliary rod 20. Then, after being inserted into the card slot 1801 and sliding to the end of the card slot 1801, through the resilience of the second spring 21, a thrust is formed between it and the chuck 18, so that the chuck 18 and the rotary cover 17 are fixedly closed.
[0025] Please refer to Figure 2 Inside the cylinder body 1, a multi-stage coiled tube 5 is arranged. The multi-stage coiled tube 5 is composed of an inner coiled tube and an outer coiled tube. The outer coiled tube is nested with the inner coiled tube. A fixing part 6 is fixedly connected to the bottom inner wall of the cylinder body 1. A latching block fixed to the fixing part 6 is arranged at the bottom of the multi-stage coiled tube 5.
[0026] Please refer to Figure 2 and Figure 3 , the adjusting structure 7 includes a sliding rod 9, a sealing ring 10, a control board 11, a lever 12, a pushing block 1201, a support rod 13, a trigger 14 and a hydraulic end 15. A through block is arranged in the housing 3. The heat input port 8 is located on the right inner wall of the through block. The sealing ring 10 is arranged on the left outer wall of the through block and communicates with the cylinder body 1. The control board 11 is rotatably arranged on the left inner wall of the through block. The sliding rod 9 is fixedly connected to the inner wall of the through block and is positioned directly above the heat input port 8. The end of the lever 12 is fixedly connected to the pushing block 1201. The pushing block 1201 is slidably arranged on the sliding rod 9.
[0027] A first spring 16 is arranged between the pushing block 1201 and the sealing ring 10. The first spring 16 is sleeved on the sliding rod 9. A cavity is arranged between the housing 3 and the through block. The top outer wall of the through block is fixedly connected to the support rod 13. A rotating shaft 1301 is rotatably arranged on the support rod 13. The rod body of the lever 12 is sleeved on the rotating shaft 1301. The trigger 14 is arranged on the left inner wall of the housing 3. The trigger 14 is electrically connected to the temperature sensor 4. The top of the trigger 14 is electrically connected to the hydraulic end 15. The end of the hydraulic end 15 abuts against the top of the lever 12.
[0028] The specific operation process of this utility model is as follows: Cold water enters the cylinder body 1 through the cold input port 102, while hot water enters the adjustment structure 7 through the hot input port 8. The adjustment structure 7 is located directly above the cold input port 102. The temperature sensor 4 monitors the fluid temperature in the cylinder body 1 in real time through the sensing end 401 and transmits the temperature information to the adjustment structure 7 to achieve intelligent adjustment. When the fluid temperature in the cylinder body 1 reaches or exceeds the preset value, the temperature sensor 4 transmits a signal to the trigger 14. After receiving the signal, the trigger 14 activates the hydraulic end 15, and the hydraulic end 15 generates a thrust to push the lever 12 to move. The movement of the lever 12 drives the push block 1201 to slide on the slide rod 9 and simultaneously compresses the first spring 16. During this process, the push block 1201 pushes the control board 11 to control the opening size of the sealing ring 10, thereby adjusting the hot water flow rate entering the cylinder body 1. A decrease in the flow rate means a reduction in heat input, which helps to control the temperature in the cylinder body 1. As the hot water flow rate is adjusted, the temperature in the cylinder body 1 gradually stabilizes within the preset range. At this time, the cold water is heated to the required temperature and is output through the water inlet 201 on the cover 2. If the temperature in the cylinder body 1 is lower than the preset value, the temperature sensor 4 will increase the hot water flow rate again through the adjustment structure 7 to maintain a stable heat exchange effect. When drainage or maintenance is required, the drain port 101 can be opened to drain the fluid in the cylinder body 1. At the same time, gently press the top of the rotary cap 17 by hand to compress the second spring 21, thereby reducing the friction force between the clamping block 19 and the clamping groove 1801. While maintaining the compressed state of the second spring 21, gently rotate the rotary cap 17. As the rotary cap 17 rotates, the clamping block 19 will slide along the track of the clamping groove 1801 and gradually withdraw from the clamping groove 1801. When the clamping block 19 completely withdraws from the clamping groove 1801, the clamping connection between the rotary cap 17 and the chuck 18 is released. At this time, the cover 2 can be disconnected from the cylinder body 1 to facilitate cleaning and inspection of internal components such as the multi-stage wound tube 5.
[0029] The above has made an exemplary description of the present utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the present utility model is not limited by the above methods. As long as this non-substantial improvement is made by adopting the method concept and technical solution of the present utility model, or the concept and technical solution of the present utility model are directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.
Claims
1. A wound tube heat exchanger, characterized in that: The invention comprises a cylinder (1), the top of the cylinder (1) being movably connected with a sealing cover (2), the bottom of the cylinder (1) being fixedly connected with a drainage port (101), one side of the cylinder (1) being fixedly connected with a cold input port (102), one side of the cylinder (1) being fixedly connected with a shell (3), an adjusting structure (7) being arranged in the shell (3), the adjusting structure (7) being located directly above the cold input port (102), an outer wall of the adjusting structure (7) being electrically connected with a temperature sensor (4), one side of the temperature sensor (4) being electrically connected with a sensing end (401), the induction end of the sensing end (401) being arranged in the cylinder (1), a heat input port (8) being arranged in the adjusting structure (7), and the adjusting structure (7) being driven by the induction of the temperature sensor (4) so as to control the water flow velocity in the heat input port (8).
2. A wound tube heat exchanger according to claim 1, characterized in that: The outer wall of one side of the cover (2) is fixedly connected to a water inlet (201); a rotary cover (17) is rotatably provided at the bottom of the cover (2); a chuck (18) is fixedly connected to the top of the cylinder (1); symmetrically distributed chuck grooves (1801) are provided on the chuck (18); symmetrically distributed chuck blocks (19) are slidably provided at the bottom of the rotary cover (17); the chuck blocks (19) are slidably engaged with the chuck grooves (1801).
3. A wound tube heat exchanger according to claim 2, characterized in that: A symmetrically distributed auxiliary rod (20) is fixedly connected to the top of the clamping block (19), a second spring (21) is sleeved on the auxiliary rod (20), and a telescopic block (1701) is slidably arranged between the rotary cover (17) and the clamping block (19).
4. The wound tube heat exchanger according to claim 1, characterized in that: A multi-stage winding tube (5) is arranged inside the cylinder (1), the multi-stage winding tube (5) is composed of an inner winding tube and an outer winding tube, the outer winding tube and the inner winding tube are arranged in a nested manner, a fixing piece (6) is fixedly connected to the inner wall of the bottom of the cylinder (1), and a block fixed to the fixing piece (6) is arranged at the bottom of the multi-stage winding tube (5).
5. The wound tube heat exchanger according to claim 1, characterized in that: The regulating structure (7) comprises a slide bar (9), a sealing ring (10), a control panel (11), a lever (12), a push block (1201), a support rod (13), a trigger (14) and a hydraulic end (15); a through block is arranged in the housing (3); the heat input port (8) is located on the right inner wall of the through block; the sealing ring (10) is arranged on the left outer wall of the through block and is connected to the cylinder (1); a control panel (11) is rotatably arranged on the left inner wall of the through block; the slide bar (9) is fixedly connected to the inner wall of the through block and is placed directly above the heat input port (8); the end of the lever (12) is fixedly connected to the push block (1201); and the push block (1201) is slidably arranged on the slide bar (9).
6. A wound tube heat exchanger according to claim 5, characterized in that: A first spring (16) is arranged between the push block (1201) and the sealing ring (10), and the first spring (16) is sleeved on the sliding rod (9). A cavity is arranged between the shell (3) and the through block. A support rod (13) is fixedly connected to the top outer wall of the through block, and a rotating shaft (1301) is rotatably arranged on the support rod (13). The rod body of the shifting rod (12) is sleeved on the rotating shaft (1301). A trigger (14) is arranged on the left inner wall of the shell (3), and the trigger (14) is electrically connected to the temperature sensor (4). The top of the trigger (14) is electrically connected to the hydraulic end (15), and the end of the hydraulic end (15) is in contact with the top of the shifting rod (12).
Citation Information
Cited By
Tubular heat exchanger
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