Tool for detecting length of micro-channel heat exchanger flat tube of electric automobile air conditioner heat pump
By designing a detection tool including a workbench, support legs, baffles, slide grooves, grooves, stops, springs, positioning components and scales, the problem of inaccurate measurement caused by the lack of fixing devices in the existing aluminum flat tube length detection tool is solved, and the accurate measurement and detection efficiency of aluminum flat tube length is achieved.
Patent Information
- Application Number
- CN202421964379.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing aluminum flat tube length detection tools lack fixing devices, resulting in inaccurate measurement and affecting processing efficiency.
A detection tool including a workbench, support legs, baffle, slide groove, groove, stop, spring, positioning assembly and scale are designed. Through the cooperation of stop and positioning assembly, preliminary positioning and accurate measurement of aluminum flat tubes are achieved.
The tool drives the stop block reset through the elastic action of the spring, realizing the initial positioning of the aluminum flat tube, and fixing the aluminum flat tube by adjusting the positioning component to ensure the accuracy of the measurement and improve the detection efficiency.
Smart Images

Figure CN222978754U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum flat tube processing, in particular to a detection tool for the length of flat tubes of a microchannel heat exchanger for an electric vehicle air conditioner heat pump. Background Technique
[0002] The flat tube of the microchannel heat exchanger, also known as the microchannel aluminum flat tube or the parallel flow aluminum flat tube, is a high-efficiency heat exchanger material and is widely used in various refrigeration systems, including: automotive air conditioners, household air conditioners and commercial air conditioners, refrigerators, and electronic device radiators, etc. However, in automotive air conditioners, the flat tube of the microchannel heat exchanger is a core component of the evaporator and condenser, and it can significantly improve the heat exchange efficiency of the automotive air conditioner, reduce energy consumption and noise, etc. Therefore, in order to ensure that the flat tube meets the standards, it is often necessary to measure and detect the length of the flat tube during production and processing.
[0003] Regarding the above related technologies, the inventor believes that there are the following defects: when detecting the length of the existing aluminum flat tube, most of them do not have a fixing device. If the measured aluminum flat tube is accidentally touched during measurement, the measurement data will be inaccurate, which will in turn affect the processing efficiency of the aluminum flat tube. Therefore, we propose a detection tool for the length of flat tubes of a microchannel heat exchanger for an electric vehicle air conditioner heat pump to solve the above existing problems. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a detection tool for the length of flat tubes of a microchannel heat exchanger for an electric vehicle air conditioner heat pump, which solves the problem that when detecting the length of an aluminum flat tube, most of them do not have a fixing device. If the measured aluminum flat tube is accidentally touched during measurement, the measurement data will be inaccurate, which will in turn affect the processing efficiency of the aluminum flat tube.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A detection tool for the length of flat tubes of a microchannel heat exchanger for an electric vehicle air conditioner heat pump, including a workbench and support legs. A baffle is fixedly installed in the middle of the top of the workbench. At the same time, a chute is opened at one end of the top of the workbench, and a groove is opened at the other end of the top of the workbench. A block is slidably connected to the inner wall of the chute, and a spring is fixedly connected to the inner side of the block and on one side inside the chute.
[0006] A positioning component is slidably connected to the inner wall of the groove, and a scale is arranged on one side of the baffle and inside the positioning component and the block respectively.
[0007] Preferably, the baffle is in a "U" shape, and two brackets are fixedly installed on the top of the baffle. At the same time, a fluorescent lamp is installed on the top of the brackets.
[0008] Preferably, there are two positioning components and two stoppers, and the two positioning components and the two stoppers are respectively located on the front and rear sides of the baffle.
[0009] Preferably, the positioning component includes a screw rod, the screw rod is sleeved on the inner wall of the workbench, and the screw rod penetrates through the groove. A convex block is slidably connected to the outer wall of the screw rod and inside the groove. At the same time, a clamping plate is fixedly installed on the top of the convex block and on the top of the workbench.
[0010] Preferably, one end of the screw rod penetrates through one side of the workbench. At the same time, a handle is fixedly installed at one end of the screw rod and on one side of the workbench, and the outer surface of the handle is concave-convex.
[0011] Preferably, two limiting rods are fixedly installed on the inner wall of the groove, and the two limiting rods are inserted into the inner wall of the convex block. At the same time, an anti-corrosion coating is applied to the outer surfaces of the two limiting rods and the screw rod.
[0012] Preferably, rubber pads are wrapped on the outer surfaces of the sliding groove and the clamping plate.
[0013] Beneficial effects
[0014] The utility model provides a detection tool for the length of the flat tube of an electric vehicle air-conditioning heat pump microchannel heat exchanger. Compared with the prior art, the following beneficial effects are achieved:
[0015] For the detection tool for the length of the flat tube of the electric vehicle air-conditioning heat pump microchannel heat exchanger, by pulling the stopper and sliding it along the inner wall of the sliding groove, the distance between the sliding groove and the baffle gradually increases at this time. Place the aluminum flat tube inside the stopper, loosen the stopper, and drive the stopper to reset under the elastic action of the spring. Furthermore, the stopper can initially position the aluminum flat tube, and by adjusting the positioning component to move along the inside of the groove, the aluminum flat tube can be fixed. By observing the scale, the length of the aluminum flat tube can be accurately measured. Description of the drawings
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a top view schematic diagram of the overall structure of the utility model;
[0018] Figure 3 It is a partial cross-sectional schematic diagram of the overall structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the cooperation of the positioning component of the overall structure of the utility model.
[0020] In the figure: 1, workbench; 2, support leg; 3, baffle; 4, bracket; 5, scale; 6, chute; 7, positioning component; 701, screw; 702, bump; 703, handle; 704, clamping plate; 8, groove; 81, limiting rod; 9, stop block; 10, spring. Detailed implementation mode
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1-4 , the present invention provides a technical solution: a detection tool for the length of the flat tube of an electric vehicle air conditioner heat pump microchannel heat exchanger, including a workbench 1 and a support leg 2. A baffle 3 is fixedly installed in the middle of the top of the workbench 1. At the same time, a chute 6 is opened at one end of the top of the workbench 1, and a groove 8 is opened at the other end of the top of the workbench 1. A stop block 9 is slidably connected to the inner wall of the chute 6. A spring 10 is fixedly connected to the inner side of the stop block 9 and on one side inside the chute 6. A positioning component 7 is slidably connected to the inner wall of the groove 8, and a scale 5 is arranged on one side of the baffle 3 and respectively inside the positioning component 7 and the stop block 9.
[0023] Through the workbench 1, the baffle 3 can be installed. Since chutes 6 and grooves 8 are opened at both the left and right ends of the top of the workbench 1, and a stop block 9 and a positioning component 7 are respectively slidably connected to the inside of the chute 6 and the groove 8. At the same time, a scale 5 is arranged on one side of the baffle 3 and respectively inside the positioning component 7 and the stop block 9. Thus, when measuring the length of the aluminum flat tube, during use, the stop block 9 is pulled, so that the stop block 9 slides along the inner wall of the chute 6. At this time, the spring 10 is stretched, and the distance between the chute 6 and the baffle 3 gradually increases. At this time, the aluminum flat tube is placed inside the stop block 9, and the stop block 9 is loosened. Under the elastic action of the spring 10, the stop block 9 is driven to reset. Furthermore, the stop block 9 can initially position the aluminum flat tube, and by adjusting the positioning component 7 to move along the inside of the groove 8, the aluminum flat tube can be fixed and contact with one side of the baffle 3. At this time, observing the scale 5 can accurately measure the length of the aluminum flat tube.
[0024] Refer to Figure 1 , Figure 2 , the baffle 3 is in a "U" shape, and two brackets 4 are fixedly installed on the top of the baffle 3. At the same time, a fluorescent lamp is installed on the top of the bracket 4. Both the positioning component 7 and the stop block 9 are two, and the two positioning components 7 and the two stop blocks 9 are respectively located on the front and back sides of the baffle 3.
[0025] Through the baffle 3, two brackets 4 can be installed. Since a fluorescent lamp is installed at the top of the bracket 4, the fluorescent lamp can ensure sufficient lighting in the working area, thereby improving the measurement accuracy. And since the number of the positioning components 7 and the stoppers 9 is two each, and the two positioning components 7 and the two stoppers 9 are respectively located on the front and rear sides of the baffle 3, the two positioning components 7 and the stoppers 9 enable the workbench 1 to measure two aluminum flat tubes, thereby improving the measurement rate of the aluminum flat tubes.
[0026] Refer to Figure 3 、 Figure 4 The positioning component 7 includes a screw rod 701. The screw rod 701 is sleeved on the inner wall of the workbench 1 and penetrates through the groove 8. A convex block 702 is slidably connected to the outer wall of the screw rod 701 and inside the groove 8. At the same time, a clamping plate 704 is fixedly installed at the top of the convex block 702 and on the top of the workbench 1. One end of the screw rod 701 penetrates through one side of the workbench 1. At the same time, a handle 703 is fixedly installed at one end of the screw rod 701 and on one side of the workbench 1. And the outer surface of the handle 703 is concave-convex.
[0027] Through the screw rod 701 in the positioning component 7, the convex block 702 and the handle 703 can be installed. Since the clamping plate 704 is fixedly installed at the top of the convex block 702, by rotating the handle 703, the screw rod 701 can be driven to rotate. At this time, under the action of the thread of the convex block 702, the convex block 702 drives the clamping plate 704 to move along the groove 8, thereby fixing the aluminum flat tube.
[0028] Refer to Figure 3 、 Figure 4 Two limiting rods 81 are fixedly installed on the inner wall of the groove 8. And the two limiting rods 81 are inserted into the inner wall of the convex block 702. At the same time, an anti-corrosion coating is applied to the outer surfaces of the two limiting rods 81 and the screw rod 701. Rubber pads are wrapped on the outer surfaces of the chute 6 and the clamping plate 704.
[0029] By inserting the two limiting rods 81 into the inner wall of the convex block 702, when the screw rod 701 is rotated, the convex block 702 moves along the groove 8 and the two limiting rods 81 respectively, driving the clamping plate 704 to move, thereby enabling the clamping plate 704 to fix the aluminum flat tube. At the same time, since rubber pads are wrapped on the outer surfaces of the stopper 9 and the clamping plate 704, the rubber pads can absorb and disperse vibration energy, thus avoiding damage when the stopper 9 and the clamping plate 704 fix the aluminum flat tube.
[0030] During operation, the baffle 3 can be installed through the workbench 1. Since sliding grooves 6 and grooves 8 are provided at both the left and right ends of the top of the workbench 1, and a stop block 9 and a positioning component 7 are respectively slidably connected inside the sliding groove 6 and the groove 8. At the same time, a scale 5 is provided on one side of the baffle 3 and inside the positioning component 7 and the stop block 9 respectively. Therefore, when measuring the length of the aluminum flat tube, during use, the stop block 9 is pulled, so that the stop block 9 slides along the inner wall of the sliding groove 6. At this time, the spring 10 is stretched, and at the same time, the distance between the sliding groove 6 and the baffle 3 gradually increases. At this time, the aluminum flat tube is placed inside the stop block 9, and the stop block 9 is loosened. Under the elastic action of the spring 10, the stop block 9 is driven to reset. Furthermore, the stop block 9 can initially position the aluminum flat tube, and by adjusting the positioning component 7 to move along the inside of the groove 8, the aluminum flat tube can be fixed and contact with one side of the baffle 3. At this time, observing the scale 5 can accurately measure the length of the aluminum flat tube.
[0031] Through the baffle 3, two brackets 4 can be installed. Since a fluorescent lamp is installed on the top of the bracket 4, the fluorescent lamp can ensure sufficient lighting in the working area, thereby improving the measurement accuracy. And since the number of the positioning components 7 and the stop blocks 9 is two each, and the two positioning components 7 and the two stop blocks 9 are respectively located on the front and back sides of the baffle 3, the two positioning components 7 and the stop blocks 9 enable the workbench 1 to measure two aluminum flat tubes, thereby improving the measurement rate of the aluminum flat tube.
[0032] Through the screw 701 in the positioning component 7, the convex block 702 and the handle 703 can be installed. Since a clamping plate 704 is fixedly installed on the top of the convex block 702, rotating the handle 703 can drive the screw 701 to rotate. At this time, under the action of the thread of the convex block 702, the convex block 702 drives the clamping plate 704 to move along the groove 8, thereby being able to fix the aluminum flat tube.
[0033] By inserting two limiting rods 81 into the inner wall of the convex block 702, rotating the screw 701 makes the convex block 702 move along the groove 8 and the two limiting rods 81 respectively, and drives the clamping plate 704 to move, thereby enabling the clamping plate 704 to fix the aluminum flat tube. At the same time, since rubber pads are wrapped on the outer surfaces of the stop block 9 and the clamping plate 704, the rubber pads can absorb and disperse vibration energy, thereby avoiding damage when the stop block 9 and the clamping plate 704 fix the aluminum flat tube.
[0034] In summary, the device pulls the stop block 9 and slides along the inner wall of the sliding groove 6. At this time, the distance between the sliding groove 6 and the baffle 3 gradually increases. The aluminum flat tube is placed inside the stop block 9, and the stop block 9 is loosened. Under the elastic action of the spring 10, the stop block 9 is driven to reset. Furthermore, the stop block 9 can initially position the aluminum flat tube, and by adjusting the positioning component 7 to move along the inside of the groove 8, the aluminum flat tube can be fixed. Observing the scale 5 can accurately measure the length of the aluminum flat tube.
[0035] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
Claims
1. A tool for detecting the length of flat tubes of a microchannel heat exchanger of an electric vehicle air-conditioning heat pump, comprising a workbench (1) and supporting legs (2), characterized in that: A baffle (3) is fixedly installed in the middle of the top of the workbench (1), and a slide groove (6) is opened at one end of the top of the workbench (1), and a groove (8) is opened at the other end of the top of the workbench (1). A stopper (9) is slidably connected to the inner wall of the slide groove (6), and a spring (10) is fixedly connected to the inner side of the stopper (9) and one side located inside the slide groove (6); The inner wall of the groove (8) is slidably connected to a positioning assembly (7), and a scale (5) is provided on one side of the baffle (3) and on the inner sides of the positioning assembly (7) and the baffle (9).
2. A detection tool for the length of flat tubes of a microchannel heat exchanger of an electric vehicle air-conditioning heat pump according to claim 1, characterized in that: The baffle (3) is in a "U" shape, and two brackets (4) are fixedly mounted on the top of the baffle (3), while a fluorescent lamp is mounted on the top of the bracket (4).
3. A detection tool for the length of flat tubes of a microchannel heat exchanger of an electric vehicle air-conditioning heat pump according to claim 1, characterized in that: There are two of each of the positioning components (7) and the two of the stoppers (9), and the two positioning components (7) and the two of the stoppers (9) are located at the front and rear sides of the baffle (3).
4. A detection tool for the length of flat tubes of a microchannel heat exchanger of an electric vehicle air-conditioning heat pump according to claim 1, characterized in that: The positioning assembly (7) includes a screw (701), which is sleeved on the inner wall of the workbench (1) and passes through the groove (8). A protrusion (702) is slidably connected to the outer wall of the screw (701) and located inside the groove (8), and a clamp (704) is fixedly installed on the top of the protrusion (702) and located on the top of the workbench (1).
5. A tool for detecting the length of flat tubes of a microchannel heat exchanger of an electric vehicle air conditioner heat pump according to claim 4, characterized in that: One end of the screw rod (701) passes through one side of the workbench (1), and a handle (703) is fixedly installed at one end of the screw rod (701) and located on one side of the workbench (1), and the outer surface of the handle (703) is concave-convex.
6. A tool for detecting the length of flat tubes of a microchannel heat exchanger for an electric vehicle air conditioner heat pump according to claim 1, characterized in that: Two limiting rods (81) are fixedly mounted on the inner wall of the groove (8), and the two limiting rods (81) are plugged into the inner wall of the protrusion (702). Meanwhile, the outer surfaces of the two limiting rods (81) and the screw rod (701) are coated with an anti-corrosion coating.
7. A detection tool for the length of flat tubes of a microchannel heat exchanger of an electric vehicle air conditioner heat pump according to claim 1, characterized in that: The outer surfaces of the slide groove (6) and the clamping plate (704) are both wrapped with rubber pads.