Sampling device of particle analysis detector
By designing a sampling device for a particle analysis detector including a conveyor belt, extraction mechanism, material transfer mechanism and guide table assembly, the problems of inefficiency of traditional sampling methods and large sample errors are solved, automatic sampling, precise quantity control and sample drying are realized, and detection accuracy is improved.
Patent Information
- Application Number
- CN202421462793.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The sampling device of traditional particle analysis detectors is inefficient, and errors are easily introduced by manual operation, and some particle samples are wet, which affects the detection accuracy.
A sampling device including a conveyor belt, an extraction mechanism, a material transfer mechanism and a material guide table assembly is designed. Particulate materials are transported through the conveyor belt, the extraction mechanism automatically extracts samples, the material transfer mechanism performs precise control of volume transportation, and the guide table assembly is used for material collection, drying and guiding to the detection instrument.
Automatic sampling is realized, working efficiency is improved, sample introduction error is reduced, particle analysis is enhanced, and the problem of wet samples affecting detection is solved through drying treatment.
Smart Images

Figure CN222979131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sampling devices, and more particularly to a sampling device for a particle analysis detector. Background Art
[0002] A particle analysis detector is an instrument used to analyze and detect particles in a substance. It has a wide range of applications and can be used for quality control and research in multiple fields. By using an AI recognition algorithm, the particle size and proportion can be calculated, and it is applied in many fields.
[0003] Traditional sampling devices for particle analysis detectors mostly use manual operation for sampling. This method not only has low efficiency, but also is prone to errors in the introduced quantity, resulting in insufficient representativeness of the sampling, and thus affecting the accuracy of particle analysis. Secondly, some particle samples are in a wet condition, and the relatively wet particle samples affect the detection accuracy. Therefore, a sampling device for a particle analysis detector is proposed. Summary of the Utility Model
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a sampling device for a particle analysis detector to solve the problems of low efficiency, large introduced errors, and wet particle samples in some samplings affecting the detection accuracy in the above-mentioned background art.
[0005] The utility model provides the following technical solution: A sampling device for a particle analysis detector, including a conveyor belt. An extraction mechanism and a material transfer mechanism are arranged on the top of the conveyor belt. The output end of the material transfer mechanism is butted with a material guiding table assembly. The extraction mechanism, the material transfer mechanism, and the material guiding table assembly are all fixed on the ground. The material guiding table assembly is used to collect the materials output by the material transfer mechanism and guide the materials to the detection instrument, and the material guiding table assembly is also used for air-drying the materials.
[0006] The extraction mechanism includes a fixed frame. A first hanging plate is fixedly installed on the top of the fixed frame through two transverse movement mechanisms. An electric cylinder 1 is fixedly installed on the top of the first hanging plate. The output end of the electric cylinder 1 penetrates through the first hanging plate and is connected with a material lifting component.
[0007] Further, a positioning rod is fixedly connected to the top of the material lifting component, and the top end of the positioning rod penetrates to the top of the first hanging plate.
[0008] Further, the material lifting component includes a second hanging plate. Chain connecting lugs are fixedly connected to the bottom of the second hanging plate. A material lifting chamber is installed on the inner side surfaces of the two lugs. An electric cylinder 2 is installed inside the material lifting chamber. The output shaft of the electric cylinder 2 is fixedly connected with a push plate. The push plate is slidably sleeved inside the material lifting chamber. One side of the material lifting chamber is provided as an opening.
[0009] Furthermore, the front and back sides of the material lifting cabin are fixedly connected with swivel columns, and the two swivel columns are movably connected on the inner sides of the two ear plates. The bottom of the second hanging plate and the top of the material lifting cabin are fixedly connected with connecting frames, and the two connecting frames are connected by telescopic rods.
[0010] Furthermore, the telescopic rod includes an outer tube and a threaded rod, the threaded rod is threadedly sleeved on the inner wall of the outer tube, the outer ends of the outer tube and the threaded rod are movably sleeved with connecting rings, the two connecting rings can rotate along the central axis of the outer tube and the threaded rod, and the two connecting rings are movably sleeved on the side walls of the two connecting frames respectively.
[0011] Furthermore, the material transmission mechanism includes a feed barrel, a spiral blade rod, a feed hopper, and a motor. The spiral blade rod is movably sleeved inside the feed barrel, a feed trough is provided on the top of the feed barrel, and the feed hopper is fixedly connected in the feed trough. The motor output shaft passes through the feed barrel and is connected to the spiral blade rod. A discharge pipe is provided at the bottom of the feed barrel, and the discharge pipe is connected to the inside of the feed barrel. The feed barrel is supported on the ground by two support plates, and the bottom of the feed barrel is supported on the top of the guide platform assembly by a support block.
[0012] Furthermore, the material guide platform assembly includes a main platform body, a hole is opened on the top of the main platform body and extends to the bottom, a material guide hopper assembly is fixedly connected in the hole, a frame plate is fixedly connected to the top of the main platform body at the hole, an interception plate is slidably sleeved inside the frame plate, a scraper is fixedly connected to one side of the inner wall of the frame plate, the bottom of the scraper is fitted with the top of the interception plate, an electric cylinder three is fixedly installed on the top of the main platform body, one side of the interception plate passes through the side wall of the frame plate and is connected to the output shaft of the electric cylinder three, a hot air blower is arranged on the top of the main platform body, and the output end of the hot air blower is connected to the inside of the frame plate through an air guide duct.
[0013] Furthermore, the material guide platform assembly includes a main bucket body, and two discharge end pipes are arranged at the bottom ends of both sides of the main bucket body, and the two discharge end pipes are connected to the interior of the main bucket body.
[0014] Technical effects and advantages of the utility model:
[0015] The utility model transmits granular materials through a conveyor belt. In this process, the extraction mechanism, the material transmission mechanism, and the material guide table assembly cooperate to automatically extract granular material samples and input them into the detection instrument, thereby achieving an automatic sampling effect, replacing the manual sampling method to save manpower and improve work efficiency.
[0016] By using the spiral conveying method to transmit the extracted particulate material, the precise amount control effect can be achieved, thereby reducing the error of sample introduction amount and improving the accuracy of particle analysis;
[0017] The conveyed materials are collected by the material guiding table assembly and guided into the detection instrument. During this process, in cooperation with the air duct and the hot air blower, the wet granular samples can be dried to avoid the detection data being affected by overly wet detection samples, making the sampling device more practical. Brief Description of the Drawings
[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 For the present utility model Figure 1 Schematic diagram of the extraction mechanism structure;
[0020] Figure 3 For the present utility model Figure 2 Schematic diagram of the material lifting component structure;
[0021] Figure 4 For the present utility model Figure 3 Schematic diagram of the telescopic rod structure;
[0022] Figure 5 For the present utility model Figure 1 Schematic diagram of the material conveying mechanism structure;
[0023] Figure 6 For the present utility model Figure 1 Schematic diagram of the material guiding table assembly structure;
[0024] Figure 7 For the present utility model Figure 6 Side view of the material guiding hopper.
[0025] Reference numerals are: 1, conveyor belt; 2, extraction mechanism; 3, material conveying mechanism; 4, material guiding table assembly; 21, fixing frame; 22, transverse movement mechanism; 23, first hanging plate; 24, first electric cylinder; 25, material lifting component; 26, positioning rod; 251, second hanging plate; 252, ear plate; 253, material lifting cabin; 254, second electric cylinder; 255, pushing plate; 256, connecting frame; 257, telescopic rod; 258, rotating column; 2571, outer cylinder; 2572, threaded rod; 2573, connecting ring; 31, material conveying cylinder; 32, spiral blade rod; 33, feeding hopper; 34, motor; 35, support plate; 36, support block; 37, discharge pipeline; 41, main table body; 42, frame plate; 43, intercepting plate; 44, material guiding hopper assembly; 45, scraping plate; 46, third electric cylinder; 47, air duct; 48, hot air blower; 441, main hopper body; 442, discharge end pipe. Detailed Description of the Preferred Embodiment
[0026] The following will describe in detail the specific embodiments of the present utility model with reference to the accompanying drawings.
[0027] Refer toFigure 1 and Figure 2 The utility model provides a sampling device for a particle analysis detector, including a conveyor belt 1, an extraction mechanism 2 and a material conveying mechanism 3 are arranged on the top of the conveyor belt 1, a material guide table assembly 4 is connected to the output end of the material conveying mechanism 3, the extraction mechanism 2, the material conveying mechanism 3, and the material guide table assembly 4 are all fixed on the ground, the material guide table assembly 4 is used to collect the material output by the material conveying mechanism 3, and guide the material to the detection instrument, and the material guide table assembly 4 is also used for air drying the material;
[0028] The extraction mechanism 2 includes a fixed frame 21, a hanging plate 23 is fixedly installed on the top of the fixed frame 21 through two transverse movement mechanisms 22, an electric cylinder 24 is fixedly installed on the top of the hanging plate 23, and the output end of the electric cylinder 24 passes through the hanging plate 23 and is connected to a lifting component 25.
[0029] Reference Figure 2 A positioning rod 26 is fixedly connected to the top of the lifting assembly 25, and the top of the positioning rod 26 penetrates to the top of the hanging plate 23. By setting the positioning rod 26, the stability of the lifting assembly 25 during vertical lifting can be improved.
[0030] Reference Figure 3 The material lifting component 25 includes a hanging plate 251, and the bottom of the hanging plate 251 is fixedly connected to each ear plate 252 of the chain. The inner sides of the two ear plates 252 are installed with a material lifting cabin 253. An electric cylinder 254 is installed inside the material lifting cabin 253. The output shaft of the electric cylinder 254 is fixedly connected to a push plate 255. The push plate 255 is slidably sleeved inside the material lifting cabin 253. One side of the material lifting cabin 253 is set to be an opening. When the material lifting component 25 descends to the top of the conveyor belt 1, the conveyed material can be intercepted by the material lifting cabin 253, and the material enters the interior of the material lifting cabin 253 from the opening on one side of the material lifting cabin 253. When the material lifting component 25 outputs the material, the push plate 255 is driven to slide inside the material lifting cabin 253 through the operation of the electric cylinder 254, so that the sample material can be pushed out, thereby achieving the effect of the material lifting component 25 outputting the sample.
[0031] Reference Figure 3 The front and back sides of the material lifting cabin 253 are fixedly connected with swivel columns 258, and the two swivel columns 258 are movably connected on the inner sides of the two ear plates 252. The bottom of the second hanging plate 251 and the top of the material lifting cabin 253 are fixedly connected with a connecting frame 256, and the two connecting frames 256 are connected by transmission through the telescopic rod 257. When the conveyor belt 1 has a certain slope, the material lifting assembly 25 is in a horizontal state and its opening cannot fit with the top of the conveyor belt 1, and the material cannot be intercepted. At this time, the telescopic rod 257 is extended and retracted to make the swivel columns 258 rotate on the inner sides of the two ear plates 252, thereby adjusting the inclination of the material lifting cabin 253, so that the material lifting assembly 25 can be adapted to the conveyor belts 1 with different slopes, and the use of the material lifting assembly 25 has a higher matching degree.
[0032] ReferenceFigure 4 The telescopic rod 257 includes an outer cylinder 2571 and a threaded rod 2572. The threaded rod 2572 is threadedly sleeved on the inner wall of the outer cylinder 2571. Connecting rings 2573 are movably sleeved on the outer ends of the outer cylinder 2571 and the threaded rod 2572. The two connecting rings 2573 can rotate along the central axes of the outer cylinder 2571 and the threaded rod 2572. The two connecting rings 2573 are respectively movably sleeved on the side walls of the two connecting brackets 256. By rotating the outer cylinder 2571, due to the threaded cooperation relationship between the outer cylinder 2571 and the threaded rod 2572, the telescopic rod 257 can achieve the telescopic effect.
[0033] Refer to Figure 5 The material conveying mechanism 3 includes a material conveying cylinder 31, a spiral blade rod 32, a feed hopper 33, and a motor 34. The spiral blade rod 32 is movably sleeved inside the material conveying cylinder 31. A feeding groove is provided at the top of the material conveying cylinder 31. The feed hopper 33 is fixedly connected in the feeding groove. The output shaft of the motor 34 penetrates through the material conveying cylinder 31 and is connected to the spiral blade rod 32. A discharge pipeline 37 is provided at the bottom of the material conveying cylinder 31. The discharge pipeline 37 is communicated with the inside of the material conveying cylinder 31. The material conveying cylinder 31 is supported on the ground by two support plates 35. The bottom of the material conveying cylinder 31 is supported on the top of the material guiding table assembly 4 by a support block 36. When the feeding assembly 25 outputs sample particles, the samples fall into the inside of the feed hopper 33. The samples inside the feed hopper 33 enter the inside of the material conveying cylinder 31 through the feed hopper 33. The motor 34 outputs power to drive the spiral blade rod 32 to rotate, thereby spirally conveying the granular samples. The materials conveyed inside the material conveying cylinder 31 fall and are output through the discharge pipeline 37.
[0034] Refer to Figure 6 The material guiding table assembly 4 includes a main table body 41. A hole penetrating through to the bottom is opened at the top of the main table body 41. A material guiding hopper assembly 44 is fixedly connected inside the hole. A frame plate 42 is fixedly connected to the top of the main table body 41 at the position of the hole. An intercepting plate 43 is slidably sleeved inside the frame plate 42. A scraping plate 45 is fixedly connected to one side of the inner wall of the frame plate 42. The bottom of the scraping plate 45 is attached to the top of the intercepting plate 43. An electric cylinder three 46 is fixedly installed on the top of the main table body 41. One side of the intercepting plate 43 penetrates through the side wall of the frame plate 42 and is connected to the output shaft of the electric cylinder three 46. A hot air blower 48 is provided on the top of the main table body 41. The output end of the hot air blower 48 is communicated with the inside of the frame plate 42 through a duct 47. The sample particles output by the material conveying mechanism 3 fall into the inside of the frame plate 42 and are intercepted by the intercepting plate 43. At this time, hot air is output by the hot air blower 48 and enters the inside of the frame plate 42. Thus, the granular materials intercepted on the top of the intercepting plate 43 can be dried. Then, the electric cylinder three 46 operates to drive the intercepting plate 43 to slide, so that the intercepting plate 43 moves outward from the frame plate 42. At this time, the sample particles on the top of the intercepting plate 43 come into contact with the scraping plate 45. The scraping plate 45 has a pushing effect on the sample particles. The sample particles fall into the inside of the material guiding hopper assembly 44. The granular materials are guided into the detection instrument through the material guiding hopper assembly 44.
[0035] Reference Figure 7 , the material guiding table assembly 4 includes a main hopper body 441. At the bottom ends on both sides of the main hopper body 441, there are two discharge end pipes 442. The two discharge end pipes 442 are communicated with the inside of the main hopper body 441. The sample particles entering the inside of the material guiding hopper assembly 44 are located inside the main hopper body 441. The particles inside the main hopper body 441 can be output through the two discharge end pipes 442. By providing the two discharge end pipes 442, the material guiding hopper assembly 44 is convenient for guiding the sample material to different detection instruments or devices.
[0036] The working principle of the present utility model: When in use, the granular material is conveyed by the conveyor belt 1. During this process, the sample of the granular material is extracted by the extraction mechanism 2. The process is that the electric cylinder 1 24 outputs to drive the material lifting assembly 25 to move downward, so that the material lifting assembly 25 contacts the top of the conveyor belt 1, thereby intercepting and collecting part of the granular material through the material lifting assembly 25 to achieve the effect of extracting the sample. Then, the electric cylinder 1 24 drives the material lifting assembly 25 to rise and return to its position. The hanging plate 1 23 is driven by the transverse movement mechanism 22 to move transversely so that the material lifting assembly 25 reaches the top of the material conveying mechanism 3. Then, the collected sample is output through the material lifting assembly 25. The sample drops into the inside of the material conveying mechanism 3. The material conveying mechanism 3 conveys the sample into the inside of the material guiding table assembly 4. The material guiding table assembly 4 guides the sample into the detection instrument and air-dries the sample, thereby achieving the effect of automatic sampling.
[0037] The above shows and describes the basic principle, main features and advantages of the present utility model. The present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A sampling device for a particle analysis detector, comprising a conveyor belt (1), characterized in that: The top of the conveyor belt (1) is provided with an extraction mechanism (2) and a material conveying mechanism (3); the output end of the material conveying mechanism (3) is connected to a material guide table assembly (4); the material guide table assembly (4) is used to collect the material output by the material conveying mechanism (3) and guide the material to the detection instrument; and the material guide table assembly (4) is also used to air dry the material; The extraction mechanism (2) comprises a fixed frame (21), a hanging plate (23) is fixedly mounted on the top of the fixed frame (21) via two transverse movement mechanisms (22), an electric cylinder (24) is fixedly mounted on the top of the hanging plate (23), and an output end of the electric cylinder (24) passes through the hanging plate (23) and is connected to a material lifting component (25).
2. The sampling device of the particle analysis detector according to claim 1, characterized in that: The top of the lifting assembly (25) is fixedly connected with a positioning rod (26), and the top end of the positioning rod (26) penetrates to the top of the hanging plate (23).
3. The sampling device of the particle analysis detector according to claim 1, characterized in that: The material lifting component (25) includes a second hanging plate (251), the bottom of the second hanging plate (251) is fixedly connected to each chain ear plate (252), the inner side surfaces of the two ear plates (252) are installed with a material lifting cabin (253), the interior of the material lifting cabin (253) is installed with a second electric cylinder (254), the output shaft of the second electric cylinder (254) is fixedly connected to a push plate (255), the push plate (255) is slidably sleeved inside the material lifting cabin (253), and one side of the material lifting cabin (253) is arranged to be open.
4. The sampling device of the particle analysis detector according to claim 3 is characterized in that: The front and back sides of the material lifting cabin (253) are fixedly connected with a rotating column (258), and the two rotating columns (258) are movably connected to the inner sides of the two ear plates (252). The bottom of the second hanging plate (251) and the top of the material lifting cabin (253) are fixedly connected with a connecting frame (256), and the two connecting frames (256) are connected by transmission via a telescopic rod (257).
5. The sampling device of the particle analysis detector according to claim 4, characterized in that: The telescopic rod (257) comprises an outer cylinder (2571) and a threaded rod (2572). The threaded rod (2572) is threadedly sleeved on the inner wall of the outer cylinder (2571). The outer ends of the outer cylinder (2571) and the threaded rod (2572) are movably sleeved with connecting rings (2573). The two connecting rings (2573) can rotate along the central axis of the outer cylinder (2571) and the threaded rod (2572). The two connecting rings (2573) are movably sleeved on the side walls of two connecting frames (256) respectively.
6. The sampling device of the particle analysis detector according to claim 1, characterized in that: The material conveying mechanism (3) comprises a feeding barrel (31), a spiral blade rod (32), a feeding hopper (33), and a motor (34); the spiral blade rod (32) is movably sleeved inside the feeding barrel (31); a feeding trough is arranged at the top of the feeding barrel (31); the feeding hopper (33) is fixedly connected in the feeding trough; an output shaft of the motor (34) passes through the feeding barrel (31) and is connected to the spiral blade rod (32); a discharge pipe (37) is arranged at the bottom of the feeding barrel (31); the discharge pipe (37) is communicated with the inside of the feeding barrel (31); the feeding barrel (31) is supported on the ground by two support plates (35); and the bottom of the feeding barrel (31) is supported on the top of the material guide platform assembly (4) by a support block (36).
7. The sampling device of the particle analysis detector according to claim 1, characterized in that: The material guide platform assembly (4) comprises a main platform body (41), the top of the main platform body (41) is provided with a hole extending through to the bottom, a material guide hopper assembly (44) is fixedly connected in the hole, the top of the main platform body (41) is fixedly connected with a frame plate (42) at the hole, an interception plate (43) is slidably sleeved inside the frame plate (42), a scraper (45) is fixedly connected to one side of the inner wall of the frame plate (42), the bottom of the scraper (45) is in contact with the top of the interception plate (43), an electric cylinder three (46) is fixedly installed on the top of the main platform body (41), one side of the interception plate (43) passes through the side wall of the frame plate (42) and is connected to the output shaft of the electric cylinder three (46), a hot air blower (48) is arranged on the top of the main platform body (41), and the output end of the hot air blower (48) is connected to the inside of the frame plate (42) through an air guide pipe (47).
8. The sampling device of the particle analysis detector according to claim 7, characterized in that: The material guide platform assembly (4) comprises a main bucket body (441), and two discharge end pipes (442) are arranged at the bottom ends of both sides of the main bucket body (441), and the two discharge end pipes (442) are connected to the inside of the main bucket body (441).