Turret test box
By using a combination of indexing head mechanism and detection optical fiber in the turret test chamber, the problems of poor accuracy and inability to automatically pick up and place in the prior art are solved, precise positioning and efficient automated operation are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421775973.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The accuracy of the existing turret test chamber is poor and cannot be accurately positioned, resulting in uncertainty in the position of the product at the rotating station and the inability to automatically pick it up and place it with a robot, which is inefficient.
A turret test chamber is designed, which drives the turret to rotate by connecting the indexing head mechanism at the bottom of the turret, and sets a detection optical fiber to correspond to the positioning fixture on the profile bracket to achieve real-time detection and precise positioning.
The precise positioning of the station is achieved, and the product can be placed and picked up effectively with the robot hand without personnel operation, greatly improving production speed and reducing heat loss through the air curtain.
Smart Images

Figure CN222979807U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental testing, and particularly relates to a turret test chamber. Background Art
[0002] At present, most turret test chambers on the market are driven by ordinary servo motors, with relatively poor precision, and the products cannot be accurately positioned. Each time the rotating station cannot ensure that the products are taken and placed at the same position, and can only be cooperated with manual loading or unloading, and cannot be cooperated with a manipulator for automatic picking and placing, resulting in low efficiency. Content of the Utility Model
[0003] In view of the above problems, the utility model discloses a turret test chamber, which includes a test chamber body, a turret, a dividing head mechanism and a profile bracket located inside the test chamber body;
[0004] Feeding small doors and discharging small doors are respectively arranged on the side walls of the test chamber body;
[0005] The dividing head mechanism is connected to the bottom of the turret to drive the turret to rotate;
[0006] The turret is of an annular structure, and a plurality of stations are arranged along the circumferential direction of the turret. Each station includes multiple layers of positioning jigs arranged up and down. The profile bracket is fixed inside the bottom of the test chamber body and located inside the turret. A plurality of first detection optical fibers are arranged at a position of the profile bracket facing the feeding small door, and the plurality of first detection optical fibers are arranged in one-to-one correspondence with the positioning jigs of the station facing the feeding small door; a plurality of second detection optical fibers are arranged at a position of the profile bracket corresponding to the discharging small door, and the plurality of second detection optical fibers are arranged in one-to-one correspondence with the positioning jigs of the station facing the discharging small door.
[0007] In some embodiments, safety light curtains are arranged on both the feeding small door and the discharging small door.
[0008] In some embodiments, air curtains are arranged at the tops of the feeding small door and the discharging small door, and the air curtains are connected to the safety light curtains of the corresponding small doors.
[0009] In some embodiments, a first air cylinder for controlling the opening and closing of the feeding small door is connected to the feeding small door, and the first air cylinder is respectively in communication connection with the first detection optical fiber and the safety light curtain on the feeding small door.
[0010] In some embodiments, a second air cylinder for controlling the opening and closing of the discharging small door is connected to the discharging small door, and the second air cylinder is respectively in communication connection with the second detection optical fiber and the safety light curtain on the discharging small door.
[0011] In some of these embodiments, the turret is circumferentially provided with 12 stations.
[0012] In some of these embodiments, the feeding small door and the discharging small door respectively correspond to two adjacent stations of the turret.
[0013] In some of these embodiments, rollers are provided at the bottom of the test box body.
[0014] In some of these embodiments, a maintenance door is provided on the test box body.
[0015] Compared with the prior art, the above-mentioned utility model has at least one of the following advantages or beneficial effects:
[0016] First, in the turret test box of the present utility model, the turret is driven to rotate by a dividing head mechanism connected to the bottom of the turret, which can accurately locate the position of the station, and detection optical fibers are provided on the profile brackets at positions opposite to the feeding small door and the discharging small door respectively corresponding to the positioning jigs, so that it can be detected in real time by the detection optical fibers whether there is a product on each positioning jig at the station rotated to be opposite to the feeding small door and the discharging small door, so as to effectively cooperate with the manipulator to accurately place and pick up the product without manual operation, thus greatly improving the production speed.
[0017] Second, in the turret test box of the present utility model, air curtains are provided at the tops of the feeding small door and the discharging small door respectively, so that a certain wind pressure can be generated by blowing when the door is opened to prevent heat loss caused by opening the door. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, the present utility model and its features, appearance and advantages will become more obvious. The same reference numerals indicate the same parts in all the drawings. The drawings are not drawn to scale, and the emphasis is on showing the gist of the present utility model.
[0019] Figure 1 It is a schematic structural diagram of the turret test box in the embodiment of the present utility model;
[0020] Figure 2 It is a cross-sectional view of the turret test box in the embodiment of the present utility model;
[0021] Figure 3 It is a schematic structural diagram of the turret and the profile bracket in the embodiment of the present utility model;
[0022] Figure 4 It is a schematic connection diagram of the profile bracket and the detection optical fiber in the embodiment of the present utility model;
[0023] Figure 5This is a schematic structural diagram of the positioning fixture in the embodiment of the present utility model;
[0024] Among them: 1 is the feeding small door; 21 is the first cylinder; 22 is the second cylinder; 3 is the safety grating; 4 is the air curtain; 5 is the indexing head mechanism; 6 is the positioning fixture; 71 is the first detection optical fiber; 72 is the second detection optical fiber; 8 is the discharging small door; 9 is the roller; 10 is the profiled steel bracket. Specific embodiments
[0025] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, but it is not intended to limit the present utility model.
[0026] As Figures 1 to 5 shown, the present utility model discloses a turret test chamber. Specifically, the turret test chamber includes a test chamber body and a turret, an indexing head mechanism 5 and a profiled steel bracket 10 located inside the test chamber body; feeding small doors 1 and discharging small doors 8 are respectively opened on the side walls of the test chamber body; the indexing head mechanism 5 is connected to the bottom of the turret to drive the turret to rotate; the turret is of an annular structure, and 12 workstations are arranged along the circumferential direction of the turret, and each workstation includes 6 layers of positioning fixtures 6 arranged up and down. The profiled steel bracket 10 is fixed to the inner bottom of the test chamber body and is located inside the turret. The profiled steel bracket 10 is provided with 6 first detection optical fibers 71 at a position facing the feeding small door 1, and the 6 first detection optical fibers 71 are arranged in one-to-one correspondence with the positioning fixtures 6 of the workstation facing the feeding small door 1; the profiled steel bracket 10 is provided with 6 second detection optical fibers 72 at a position corresponding to the discharging small door 8, and the 6 second detection optical fibers 72 are arranged in one-to-one correspondence with the positioning fixtures 6 of the workstation facing the discharging small door 8.
[0027] Specifically, safety light curtains 3 are provided on both the above-mentioned feeding small door 1 and the discharging small door 8. Thus, when the manipulator extends into the feeding small door 1 to place a product on the positioning fixture 6, the feeding small door 1 will not close. When the manipulator extends into the discharging small door 8 to remove the product from the positioning fixture 6, the discharging small door 8 will not close. Air curtains 4 are provided at the tops of the above-mentioned feeding small door 1 and the discharging small door 8, and the air curtain 4 is connected to the safety light curtain 3 of the corresponding small door. Thus, when the opening of the door is sensed through the safety light curtain 3, air is blown to generate a certain air pressure to prevent heat loss caused by the opening of the door. The feeding small door 1 is connected with a first cylinder 21 for controlling the opening and closing of the feeding small door 1, and the first cylinder 21 is respectively connected to the first detection optical fiber 71 and the safety light curtain 3 on the feeding small door 1. Thus, when the first detection optical fiber 71 detects that there is a product on the positioning fixture 6 and the safety light curtain 3 senses that there is no manipulator inside the feeding small door 1, the cylinder 2 is controlled to close the feeding small door 1. The discharging small door 8 is connected with a second cylinder 22 for controlling the opening and closing of the feeding small door 1, and the second cylinder 22 is respectively connected to the second detection optical fiber 72 and the safety light curtain 3 on the discharging small door 8. Thus, when the second detection optical fiber 72 detects that there is a product on the positioning fixture 6 rotated to the discharging small door 8, the second cylinder 22 is controlled to open the feeding small door 1 so that the manipulator can enter the interior of the test chamber to take out the product. And when the second detection optical fiber 72 detects that there is no product on the positioning fixture 6 and the safety light curtain 3 senses that there is no manipulator inside the discharging small door 8, the cylinder 2 is controlled to close the discharging small door 8.
[0028] In a preferred embodiment of the present utility model, the above-mentioned feeding small door 1 and the discharging small door 8 respectively correspond to two adjacent stations of the turret. For example, if the feeding small door 1 corresponds to the eleventh station, then the discharging small door 8 corresponds to the twelfth station, so that the product placed on the positioning fixture 6 can be rotated and heated in the test chamber for a long enough time to meet the production requirements. This design occupies a very small floor area and has high efficiency compared with the traditional assembly line.
[0029] In a preferred embodiment of the present utility model, rollers 9 are provided at the bottom of the above-mentioned test chamber for convenient movement, and a maintenance door is provided on the test chamber for convenient maintenance.
[0030] Specifically, when a product needs to be placed, the first detection optical fiber 71 detects that there is no product on the positioning fixture 6, and then controls the first cylinder 21 to open the feeding small door 1. At this time, a signal is sent to the external manipulator to carry the product into the test chamber through the feeding small door 1. Then, the safety grating 3 senses that the feeding small door 1 is opened and sends a signal to the air curtain 4 at the top of the feeding small door 1. The air curtain 4 blows air with a certain air pressure to prevent heat loss caused by opening the door inside and outside the chamber. Then, the product is placed on the positioning fixture 6 at the station corresponding to the feeding small door 1. At this time, the first detection optical fiber 71 corresponding to the positioning fixture 6 detects that there is a product on the positioning fixture 6, and the safety grating 3 senses that there is no manipulator and transmits a signal to the first cylinder 21 to close the feeding small door 1; the indexing head mechanism 5 is started to rotate. When the station with the product rotates to the position of the discharging small door 8, the second detection optical fiber 72 corresponding to the discharging small door 8 can detect the product, and then transmits a signal to the second cylinder 22 to open the discharging small door 8. After the external manipulator enters the test chamber through the discharging small door 8, the safety grating 3 senses that the discharging small door 8 is opened and sends a signal to the air curtain 4 at the top of the discharging small door 8. The air curtain 4 blows air with a certain air pressure to prevent heat loss caused by opening the door inside and outside the chamber. The manipulator takes out the product on the positioning fixture 6. At this time, the second detection optical fiber 72 detects that there is no product on the positioning fixture 6, and the safety grating 3 senses that there is no manipulator and transmits a signal to the second cylinder 22 to close the discharging small door 8.
[0031] Those skilled in the art should understand that those skilled in the art can achieve variation examples in combination with the prior art and the above embodiments, which will not be elaborated here. Such variation examples do not affect the essence of the present utility model and will not be elaborated here.
[0032] The preferred embodiments of the present utility model have been described above. It should be understood that the present utility model is not limited to the above specific implementation manners. The equipment and structures not described in detail should be understood to be implemented in a common manner in the art; any person skilled in the art, without departing from the scope of the technical solution of the present utility model, can make many possible changes and modifications to the technical solution of the present utility model by using the methods and technical contents disclosed above, or modify it into an equivalent embodiment with equivalent changes, which does not affect the essence of the present utility model. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still fall within the scope of protection of the technical solution of the present utility model.
Claims
1. A turret test box, characterized in that: It includes a test box and a turret, a dividing head mechanism and a profile support located in the test box; The side walls of the test box are respectively provided with a small inlet door and a small outlet door; The dividing head mechanism is connected to the bottom of the turret to drive the turret to rotate; The turret is an annular structure, and is provided with a plurality of workstations along the circumferential direction, and each workstation includes multiple layers of positioning fixtures arranged up and down, the profile bracket is fixed on the inner side of the bottom of the test box and is located inside the turret, the profile bracket is provided with a plurality of first detection optical fibers at a position facing the feed small door, and the plurality of first detection optical fibers and the positioning fixtures of the workstations facing the feed small door are arranged in a one-to-one correspondence; the profile bracket is provided with a plurality of second detection optical fibers at a position corresponding to the discharge small door, and the plurality of second detection optical fibers and the positioning fixtures of the workstations facing the discharge small door are arranged in a one-to-one correspondence.
2. The turret test box according to claim 1, characterized in that: The feeding small door and the discharging small door are both provided with safety gratings.
3. The turret test box according to claim 2, characterized in that: The tops of the feed small door and the discharge small door are both provided with air curtains, and the air curtains are connected to the safety gratings of the corresponding small doors.
4. The turret test box according to claim 3, characterized in that: The feed gate is connected to a first air cylinder for controlling the opening and closing of the feed gate, and the first air cylinder is respectively connected to the first detection optical fiber and the safety grating on the feed gate for communication.
5. The turret test box according to claim 1, characterized in that: The discharge door is connected to a second air cylinder for controlling the opening and closing of the feed door, and the second air cylinder is respectively connected to the second detection optical fiber and the safety grating on the discharge door for communication.
6. The turret test box according to claim 1, characterized in that: The turret is provided with 12 workstations along the circumferential direction.
7. The turret test box according to claim 1, characterized in that: The feed small door and the discharge small door correspond to two adjacent workstations on the turret respectively.
8. The turret test box according to claim 1, characterized in that: The bottom of the test box is provided with rollers.
9. The turret test box according to claim 1, characterized in that: The test box is provided with a maintenance door.