Double-station wire harness winding and binding device

Abstract

The utility model discloses a double-station wire harness winding and binding device which comprises a machine table body, a wire harness feeding assembly, a winding assembly, a binding assembling assembly and a binding feeding assembly, the wire harness feeding assembly, the winding assembly, the binding assembling assembly and the binding feeding assembly are fixedly installed on the machine table body, and the winding assembly comprises a transverse translation linear module, a position adjusting module, a winding rotating motor, a clamping air cylinder and a special-shaped clamping jaw. According to the utility model, the clamping of the wire harness is realized through the special-shaped clamping jaw, the wire harness is driven to move in a circle drawing manner through the winding rotating motor, and the height and the spacing position of the two rotating motors are adjusted through the position adjusting module in the rotating process of the clamping jaw, so that the two ends of the wire harness are finally rotated and bent into a ring shape; and finally, blanking is performed to complete assembling, so that automatic winding, assembling and wire binding are realized, and the automatic winding and wire binding machine can be in butt joint with the former machine to replace two workers for operation.

Description

Technical Field

[0001] The utility model relates to the field of automatic machinery, in particular to a double-station wire harness winding and tying device. Background Technique

[0002] In wire harness processing, it is necessary to wind the wire harness and fix both ends by tying. The existing winding and assembling devices generally complete the winding of the wire harness through the cooperation of multiple winding components and a moving clamping component. The structure is relatively complex, and it takes multiple steps to complete the winding of the wire harness, and then it is transferred to the tying and assembling station for tying. In this regard, the size of the winding equipment needs to be designed larger to meet the winding requirements, which not only increases the floor area but also has low work efficiency. Therefore, it is necessary to design an assembling device with a simple winding structure and high winding efficiency to replace the existing device. Content of the Utility Model

[0003] The main purpose of the utility model is to provide a double-station wire harness winding and tying device.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0005] A double-station wire harness winding and tying device includes a machine table body, a wire harness loading component fixedly installed on the machine table body, a winding component, a tying and assembling component, and a tying wire loading component. Two winding components are horizontally mounted in parallel on the machine table body. A wire harness loading component is arranged on one side of the winding component, a tying and assembling component is arranged at the other end of the winding component, and a tying wire loading component is arranged on one side of the tying and assembling component. The winding component includes a horizontal translation linear module, a position adjustment module, a winding rotation motor, a clamping cylinder, and a special-shaped clamping jaw. The position adjustment module is connected to the horizontal translation linear module through a slider. A rotation motor and a fixed clamping jaw assembly are fixedly installed on the position adjustment module. The output end of the winding rotation motor is fixedly connected to the clamping cylinder, and the cylinder head of the clamping cylinder is fixedly connected to the special-shaped clamping jaw.

[0006] Further, the special-shaped clamping jaw includes a first clamping jaw head and a second clamping jaw head, the first clamping jaw head and the second clamping jaw head are symmetrical to each other, the first clamping jaw head and the second clamping jaw head are in an inverted L shape, and a profiling clamping groove is fixedly formed on the opposite surface of the ends of the first clamping jaw head and the second clamping jaw head.

[0007] Further, the position adjustment module includes a connecting fixed plate, a fixed module, and a moving module. Both the fixed module and the moving module are provided on the same side of the connecting fixed plate. The fixed module is fixedly installed on the connecting fixed plate. A guiding linear slide rail and a positioning plate with a cam groove are fixedly installed on the connecting fixed plate. The moving module includes a first moving module and a second moving module. The first moving module and the second moving module are slidably connected through a vertical guiding slide rail and a slider. The first moving module is slidably connected to the guiding linear slide rail through a slider. An active connecting wheel is fixedly installed on the second moving module. The active connecting wheel is arranged in the cam groove of the positioning plate and is slidably connected to the positioning plate. A linear cylinder is provided between the fixed module and the moving module.

[0008] Further, the fixed module includes a lifting linear module and a limiting block. The limiting block is arranged on the side of the lifting linear module adjacent to the moving module.

[0009] Further, the second moving module includes a second module connecting plate, a lateral fine-tuning cylinder, and a jaw mounting plate. The lateral fine-tuning cylinder is fixedly installed on the second module connecting plate. The output end of the lateral fine-tuning cylinder is fixedly connected to the jaw mounting plate.

[0010] Further, the wire harness loading component includes a loading linear module, a loading fixed frame, loading jaws, loading support rods, a loading support plate, and transfer jaws. The loading linear module is fixedly installed on the machine body. A loading fixed plate is connected to the loading linear module through a slider. Two groups of transfer jaws are fixedly installed on the loading fixed plate. Loading fixed frames are fixedly installed on the machine body on both sides of the loading linear module. Three groups of left-right symmetric loading jaws are fixedly installed on the loading fixed frames. A loading support rod is fixedly installed on one side of the loading fixed frame on one side of the loading linear module. A loading support plate is fixedly installed on the relative side of the two loading jaws at the tail end along the loading direction.

[0011] Further, a flipping module is also fixedly installed on the machine body. The flipping module corresponds to the horizontal position of the first working station at the loading end of the wire harness loading component. The flipping module includes a flipping fixed frame, a flipping motor, and flipping jaws. The flipping motor is fixedly installed on the flipping fixed frame. The output end of the flipping motor is fixedly connected to the flipping jaws.

[0012] Furthermore, a blanking opening is also provided on the machine body. A blanking channel is fixedly installed in the blanking opening. The lower end of the blanking channel is connected to a blanking conveyor belt.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] The utility model realizes the grasping of the wire harness through special-shaped clamping jaws, drives the wire harness to move in a circular motion by a circumferential rotation motor, and during the rotation of the clamping jaws, adjusts the height and spacing positions of the two rotation motors through a position adjustment module, so as to finally rotate and bend both ends of the wire harness into a ring shape, and then cooperate with a wire tying and assembling component for wire tying and assembling, and finally complete the assembling by blanking, realizing automatic circumferential assembling and wire tying, which has higher efficiency compared with the traditional wire tying and assembling device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional view of the utility model;

[0016] Figure 2 is a three-dimensional structural diagram of the circumferential component of the utility model;

[0017] Figure 3 is a partial three-dimensional structural schematic diagram of the position adjustment module of the utility model;

[0018] Figure 4 is a partial front view structural schematic diagram of the position adjustment module of the utility model;

[0019] Figure 5 is a three-dimensional structural schematic diagram of the wire harness feeding component and the flipping module of the utility model.

[0020] REFERENCE NUMERALS

[0021] 1. Machine table body; 2. Wire harness feeding component; 3. Circumferential component; 4. Wire tying and assembling component; 31. Transverse translation linear module; 32. Position adjustment module; 33. Circumferential rotation motor; 34. Clamping cylinder; 35. Special-shaped clamping jaw; 36. Fixed clamping jaw component; 351. First clamping jaw head; 352. Second clamping jaw head; 353. Profiled clamping groove; 321. Connecting fixing plate; 322. Fixed module; 323. Moving module; 324. Guide linear slide rail; 325. Positioning plate; 3231. First moving module; 3232. Second moving module; 3233. Guide slide rail; 3234. Movable connecting wheel; 3251. Cam groove; 326. Linear cylinder; 3221. Lifting linear module; 3222. Limit block; 3235. Second module connecting plate; 3236. Transverse fine adjustment cylinder; 3237. Clamping jaw mounting plate; 21. Feeding linear module; 22. Feeding fixing frame; 23. Feeding clamping jaw; 24. Feeding support rod; 25. Feeding support plate; 26. Transfer clamping jaw; 27. Feeding fixing plate; 5. Flipping module; 51. Flipping fixing frame; 52. Flipping motor; 53. Flipping clamping jaw; 6. Blanking port; 7. Blanking channel; 8. Blanking conveyor belt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following will elaborate on the preferred embodiments of the present utility model in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.

[0023] Referring to Figures 1-5 As shown, a double-station wire harness winding and tying device includes a machine table body 1, a wire harness loading component 2 fixedly installed on the machine table body 1, a winding component 3, a tying assembly component 4, and a tying wire loading component. Two winding components 3 are horizontally mounted in parallel on the machine table body 1. A wire harness loading component 2 is provided on one side of the winding component 3, and a tying assembly component 4 is provided at the other end of the winding component 3. A tying wire loading component is provided on one side of the tying assembly component 4. The winding component 3 includes a horizontal translation linear module 31, a position adjustment module 32, a winding rotation motor 33, a clamping cylinder 34, and a special-shaped clamping jaw 35. The position adjustment module 32 is connected to the horizontal translation linear module 31 through a slider. The horizontal translation linear module 31 is used to move the position adjustment module 32 correspondingly above the winding component 3 and the tying assembly component 4 for wire harness material taking and tying operations. A winding rotation motor 33 and a fixed clamping jaw assembly 36 are fixedly installed on the position adjustment module 32. The output end of the winding rotation motor 33 is fixedly connected to the clamping cylinder 34, and the cylinder head of the clamping cylinder 34 is fixedly connected to the special-shaped clamping jaw 35.

[0024] There is a certain time difference in the loading and winding progress of the two winding components 3, so that a wire harness loading component 2 can respectively load the two winding components 3, and only one tying assembly component 4 can be provided to realize the bundling of the wire harnesses wound on the two winding components.

[0025] The special-shaped clamping jaw 35 includes a first clamping jaw head 351 and a second clamping jaw head 352. The first clamping jaw head 351 and the second clamping jaw head 352 are symmetrical to each other. The first clamping jaw head 351 and the second clamping jaw head 352 are in an inverted L shape, and a profiling clamping groove 353 is fixedly opened on the opposite surfaces of the ends of the first clamping jaw head 351 and the second clamping jaw head 352.

[0026] When the inverted L-shaped special-shaped clamping jaw 35 rotates, the profiling clamping groove 353 will run in a circular motion. In this way, after the special-shaped clamping jaw 35 rotates 360°, the wire harness will also wind around the special-shaped clamping jaw 35 in a circular shape.

[0027] The position adjustment module 32 includes a connecting fixed plate 321, a fixed module 322 and a moving module. Both the fixed module 322 and the moving module are arranged on the same side of the connecting fixed plate 321. The fixed module 322 is fixedly installed on the connecting fixed plate 321. A guiding linear slide rail 324 and a positioning plate 325 with a cam groove 3251 are fixedly installed on the connecting fixed plate 321. The moving module includes a first moving module 3231 and a second moving module 3232. The first moving module 3231 and the second moving module 3232 are slidably connected through a vertical guiding slide rail 3233 and a slider. The first moving module 3231 is slidably connected with the guiding linear slide rail 324 through a slider. A movable connecting wheel 3234 is fixedly installed on the second moving module 3232. The movable connecting wheel 3234 is arranged in the cam groove 3251 of the positioning plate 325 and is slidably connected with the positioning plate 325. A linear cylinder 326 is arranged between the fixed module 322 and the moving module 323.

[0028] The moving module 323 moves towards the fixed module 322 along the guiding linear slide rail 324 through the linear cylinder 326. The first moving module 3231 in the moving module 323 is used to match the sliding connection of the guiding linear slide rail 324, and the second moving module 3232 is used to drive the fixed jaw assembly 36 to make up-and-down adjustments according to the cam groove 3251, so as to achieve the effect of stacking after the wire harness is wound into a circle.

[0029] The fixed module 322 includes a lifting linear module 3221 and a limiting block 3222. The limiting block 3222 is arranged on one side of the lifting linear module 3221 close to the moving module.

[0030] The lifting linear module 3221 is used to move the jaws of the winding component 3 downward, so as to match the wire harness feeding component 2 and the wire tying and assembling component 4. The limiting block 3222 is used to limit the moving stroke of the moving module 323 to prevent the moving module from colliding with the fixed module 322.

[0031] The second moving module 3232 includes a second module connecting plate 3235, a lateral fine-tuning cylinder 3236 and a jaw mounting plate 3237. The lateral fine-tuning cylinder 3236 is fixedly installed on the second module connecting plate 3235. The output end of the lateral fine-tuning cylinder 3236 is fixedly connected with the jaw mounting plate 3237.

[0032] The wire harness loading assembly 2 includes a loading linear module 21, a loading fixed frame 22, loading jaws 23, loading support rods 24, a loading support plate 25 and transfer jaws 26. The loading linear module 21 is fixedly installed on the machine body 1. A loading fixed plate 27 is connected to the loading linear module 21 through a slider. Two groups of transfer jaws 26 are fixedly installed on the loading fixed plate 27. Loading fixed frames 22 are fixedly installed on the machine body 1 on both sides of the loading linear module 21. Three groups of symmetrically arranged left and right loading jaws 23 are fixedly installed on the loading fixed frames 22. A loading support rod 24 is fixedly installed on one side of the loading fixed frame 22 on one side of the loading linear module 21. A loading support plate 25 is fixedly installed on the relative sides of the two loading jaws 23 at the tail end along the loading direction.

[0033] A flipping module 5 is also fixedly installed on the machine body 1, which corresponds to the horizontal position of the first working station at the loading end of the wire harness loading assembly 2. The flipping module 5 includes a flipping fixed frame 51, a flipping motor 52 and flipping jaws 53. The flipping motor 52 is fixedly installed on the flipping fixed frame 51. A flipping jaw 53 is fixedly connected to the output end of the flipping motor 52.

[0034] A blanking opening 6 is also formed on the machine body 1. A blanking channel 7 is fixedly installed in the blanking opening 6. The lower end of the blanking channel 7 is connected to a blanking conveyor belt 8.

[0035] The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. Any equivalent modifications or changes made by those of ordinary skill in the art according to the disclosure of the present invention shall be included in the protection scope recorded in the claims.

Claims

1. A double-station wire harness coiling and binding device, comprising a machine body (1), a wire harness feeding assembly (2) fixedly mounted on the machine body (1), a coiling assembly (3), a binding assembly assembly (4) and a wire binding feeding assembly, characterized in that: Two winding assemblies (3) are arranged in parallel on the machine body (1); a wire harness feeding assembly (2) is arranged on one side of the winding assembly (3); a wire binding assembly assembly (4) is arranged on the other end of the winding assembly (3); a wire binding feeding assembly is arranged on one side of the wire binding assembly assembly (4); the winding assembly (3) comprises a transverse translation linear module (31), a position adjustment module (32), a winding rotary motor (33), a clamping cylinder (34) and a special-shaped clamping claw (35); the transverse translation linear module (31) is connected to the position adjustment module (32) via a slider; a rotary motor and a fixed clamping claw assembly (36) are fixedly mounted on the position adjustment module (32); the output end of the winding rotary motor (33) is fixedly connected to the clamping cylinder (34); and the cylinder head of the clamping cylinder (34) is fixedly connected to the special-shaped clamping claw (35).

2. A double-station wire harness coiling and binding device according to claim 1, characterized in that: The special-shaped clamping jaw (35) comprises a first clamping jaw head (351) and a second clamping jaw head (352), wherein the first clamping jaw head (351) and the second clamping jaw head (352) are symmetrical to each other, and the first clamping jaw head (351) and the second clamping jaw head (352) are inverted L-shaped, and a contoured clamping groove (353) is fixedly provided on the opposite surfaces of the ends of the first clamping jaw head (351) and the second clamping jaw head (352).

3. A double-station wire harness coiling and binding device according to claim 1, characterized in that: The position adjustment module (32) comprises a connecting fixed plate (321), a fixed module (322) and a movable module (323), wherein the fixed module (322) and the movable module (323) are both arranged on the same side of the connecting fixed plate (321), the fixed module (322) is fixedly mounted on the connecting fixed plate (321), a guiding linear slide rail (324) and a positioning plate (325) having a cam groove (3251) are fixedly mounted on the connecting fixed plate (321), the movable module (323) comprises a first movable module (3231) and a second movable module (3232), the fixed module (322) and the movable module (3233) are both arranged on the same side of the connecting fixed plate (321), the fixed module (322) is fixedly mounted on the connecting fixed plate (321), a guiding linear slide rail (324) and a positioning plate (325) having a cam groove (3251) are fixedly mounted on the connecting fixed plate (321), the movable module (323) comprises a first movable module (3231) and a second movable module (3232), The first movable module (3231) and the second movable module (3232) are slidably connected via an upright guide rail (3233) and a slider; the first movable module (3231) is slidably connected to the guide linear rail (324) via a slider; a movable connecting wheel (3234) is fixedly mounted on the second movable module (3232); the movable connecting wheel (3234) is arranged in a cam groove (3251) of a positioning plate (325) and is slidably connected to the positioning plate (325); a linear cylinder (326) is arranged between the fixed module (322) and the movable module (323).

4. A double-station wire harness coiling and binding device according to claim 3, characterized in that: The fixed module (322) comprises a lifting linear module (3221) and a limit block (3222), and a limit block (3222) is provided on a side of the lifting linear module (3221) adjacent to the moving module.

5. A double-station wire harness coiling and binding device according to claim 3, characterized in that: The second movable module (3232) includes a second module connecting plate (3235), a lateral fine-tuning cylinder (3236) and a clamping jaw mounting plate (3237), wherein the lateral fine-tuning cylinder (3236) is fixedly mounted on the second module connecting plate (3235), and the output end of the lateral fine-tuning cylinder (3236) is fixedly connected to the clamping jaw mounting plate (3237).

6. A double-station wire harness coiling and binding device according to claim 1, characterized in that: The wire harness feeding assembly (2) comprises a feeding linear module (21), a feeding fixed frame (22), a feeding clamp (23), a feeding support rod (24), a feeding support plate (25) and a material transfer clamp (26). The feeding linear module (21) is fixedly mounted on the machine body (1). The feeding linear module (21) is connected to a feeding fixed plate (27) via a slider. Two sets of material transfer clamps ( 26), a feeding fixed frame (22) is fixedly mounted on the machine body (1) on both sides of the feeding linear module (21), and three groups of feeding clamps (23) are fixedly mounted on the feeding fixed frame (22) in a left-right symmetrical manner, a feeding support rod (24) is fixedly mounted on one side of the feeding fixed frame (22) on one side of the feeding linear module (21), and a feeding support plate (25) is fixedly mounted on the opposite side of the two feeding clamps (23) at the tail end along the feeding direction.

7. A double-station wire harness coiling and binding device according to claim 1, characterized in that: A flip module (5) is also fixedly mounted on the machine body (1), and the flip module (5) corresponds to the horizontal position of the first station of the feeding end of the wire harness feeding assembly (2). The flip module (5) comprises a flip fixing frame (51), a flip motor (52) and a flip clamp (53). The flip fixing frame (51) is fixedly mounted with the flip motor (52), and the output end of the flip motor (52) is fixedly connected with the flip clamp (53).

8. A double-station wire harness coiling and binding device according to claim 1, characterized in that: The machine body (1) is also provided with a material discharge port (6), a material discharge channel (7) is fixedly installed in the material discharge port (6), and a material discharge conveyor belt (8) is connected to the lower end of the material discharge channel (7).

Images