Acid liquor removing device for negative pressure pipe of leather cap machine
By designing an acid liquid removal device for leather cap machines, the problem of acid corrosion vacuum pump is solved, the acid liquid is effectively removed and corrosion prevention is achieved, and the equipment life is extended.
Patent Information
- Application Number
- CN202421391415.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-18
AI Technical Summary
During the production process of lead-acid batteries, the acid inhaled by the leather cap machine when installing the leather cap will corrode the vacuum pump, causing its performance to decline or blockage, affecting normal operation.
An acid liquid removal device for negative pressure tube of a leather cap machine is designed, including an acid liquid filtration assembly, a shell, an acid liquid accumulation cap and a ventilation hole. After the acid is sucked into the negative pressure tube, it collects through the acid accumulation cap and flows into the inner bottom of the shell to prevent the acid from entering the vacuum pump.
Effectively prevent acid from corroding internal equipment, prevent acid from entering the vacuum pump, extend the service life of the equipment and ensure its normal operation.
Smart Images

Figure CN222980766U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery production, and particularly relates to an acid liquid removing device for a negative pressure pipe of a cap machine. Background Technique
[0002] In the production process of lead-acid batteries, there is a key acid addition process. The lead-acid batteries use negative pressure acid addition. First, the inside of the battery is sucked to a negative pressure state, and then the pipeline is switched to inject the electrolyte into the battery, which is beneficial to the full injection of the battery.
[0003] When the production process of lead-acid batteries is completed after processes such as acid injection, battery formation, and acid pumping, a cap machine is also used to install caps on the top of the battery case to protect the exposed electrodes. Among them, each time the cap machine installs a cap, it will suck the excess acid on the battery surface; and the sucked acid liquid will corrode the vacuum pump inside the cap machine, which may cause the performance of the vacuum pump to decline, and in the long term, it will even affect its normal operation; it may even form sediments inside the pump, resulting in blockage and damage of the pump. In view of the problem that the sucked acid liquid will corrode the inside of the vacuum pump pointed out above, the present invention designs an acid liquid removing device for a negative pressure pipe of a cap machine. Content of the Utility Model
[0004] The purpose of the utility model is to provide an acid liquid removing device for a negative pressure pipe of a cap machine. Through the functions of a housing, an acid liquid gathering cap, and a ventilation hole designed in the acid liquid removing device, the sucked acid liquid is gathered and attached to the acid liquid gathering cap, and then flows into the inner bottom of the housing from the edge or overflow channel of the acid liquid gathering cap, and it is not easy to enter the inside of the vacuum pump through the ventilation hole; the problem of acid liquid corroding internal equipment is greatly avoided.
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model relates to an acid liquid removal device for a negative pressure pipe of a leather cap machine, which comprises an acid liquid removal device, a negative pressure pipe and a vacuum pump. The negative pressure pipe is fixedly communicated with the vacuum pump. The acid liquid removal device comprises an acid liquid filtering component, a first negative pressure pipe connection port and a second negative pressure pipe connection port. The two end ports of the acid liquid filtering component are respectively fixedly provided with the first negative pressure pipe connection port and the second negative pressure pipe connection port. The first negative pressure pipe connection port is fixedly communicated with the negative pressure pipe, and the second negative pressure pipe connection port is fixedly communicated with the air inlet of the vacuum pump. The acid liquid filtering component comprises a housing and an acid liquid gathering cap. The inner end part of the first negative pressure pipe connection port extends into the housing. The acid liquid gathering cap is fixedly installed inside the housing. The outer end part of the acid liquid gathering cap is fixedly connected with the second negative pressure pipe connection port. The circumferential side surface of the acid liquid gathering cap is evenly provided with ventilation holes. After the acid liquid is sucked into the negative pressure pipe, it enters the interior of the acid liquid filtering component. Since the density and mass of the acid liquid are larger than those of the gas, the acid liquid is extremely easy to hit the inner end surface of the acid liquid gathering cap along with the airflow. While the gas can easily bypass the acid liquid gathering cap and enter the air inlet of the vacuum pump through the ventilation holes, thus realizing the function of removing acid liquid to a great extent.
[0007] As a preferred technical solution of the utility model, a plurality of baffle rings and ventilation holes are evenly arranged in an array on the outer end of the housing at the acid liquid gathering cap; the design of adding a plurality of baffle rings and ventilation holes improves the flow efficiency of the gas under the negative pressure, and relatively reduces the resistance of the acid liquid removal device to the gas flow.
[0008] As a preferred technical solution of the utility model, baffle grooves are arranged at the edges of the inner end surfaces of the acid liquid gathering cap and the baffle rings; the baffle grooves concentrate the gathered acid liquid, making it not easy to flow along the inner end surfaces of the acid liquid gathering cap and the baffle rings to their edges, and then making it not easy for the acid liquid to float into the ventilation holes, thus achieving the effect of filtering the acid liquid.
[0009] As a preferred technical solution of the utility model, an overflow channel is fixedly connected to the circumferential side surface of the baffle groove; the overflow channel enables the acid liquid located at the center of the housing to flow to the inner wall of the housing and not easy to float into the ventilation holes.
[0010] As a preferred technical solution of the utility model, the ventilation holes are located at the inner side position of the outermost edge of the acid liquid gathering cap.
[0011] As a preferred technical solution of the utility model, an acid liquid baffle plate is fixed on the side of the ventilation hole close to the first negative pressure pipe connection port; the acid liquid baffle plate further hinders the acid liquid from floating into the ventilation hole, and has the effect of improving the filtering of the acid liquid.
[0012] As a preferred technical solution of the present utility model, a bottle body for storing acid solution is fixedly communicated with the peripheral side surface of the outer shell. A drain port is further provided on the bottle body, and a bottle cap is hermetically threadedly connected to the drain port; when the accumulated acid solution in the bottle body tends to be full, it is convenient to perform acid drainage treatment.
[0013] The present utility model has the following beneficial effects:
[0014] Through the functions of the outer shell, the acid solution aggregation cap and the ventilation hole designed in the acid solution removal device of the present utility model, the inhaled acid solution is gathered and attached to the acid solution aggregation cap, and then flows into the inner bottom of the outer shell from the edge or the overflow channel of the acid solution aggregation cap, and it is not easy to enter the internal part of the vacuum pump through the ventilation hole; it has the advantages of preventing acid solution corrosion and protecting internal equipment, and to a great extent, avoids the effect of acid solution corroding internal equipment.
[0015] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0017] Figure 1 It is a cross-sectional view of the internal structure of an acid solution removal device for a negative pressure pipe of a leather cap machine according to the present utility model in Embodiment 1;
[0018] Figure 2 It is a sectional view of an acid solution removal device for a negative pressure pipe of a leather cap machine according to the present utility model in Embodiment 1;
[0019] Figure 3 It is a schematic structural view of an acid solution filtration component in Embodiment 1;
[0020] Figure 4 It is a schematic structural view of an acid solution filtration component in Embodiment 2;
[0021] Figure 5 It is a sectional view of an acid solution removal device for a negative pressure pipe of a leather cap machine according to the present utility model in Embodiment 2;
[0022] Figure 6 It is a schematic structural view of an acid solution removal device for a negative pressure pipe of a leather cap machine according to the present utility model in Embodiment 3;
[0023] In the drawings, the list of components represented by each reference numeral is as follows:
[0024] 1 - Acid liquid removal device, 2 - Negative pressure pipe, 3 - Bottle body, 101 - Acid liquid filtration component, 102 - First negative pressure pipe connection port, 103 - Second negative pressure pipe connection port, 301 - Acid discharge port, 302 - Bottle cap, 1011 - Outer shell, 1012 - Acid liquid aggregation cap, 1013 - Vent hole, 1014 - Flow baffle ring, 1015 - Flow baffle groove, 1016 - Overflow channel, 1017 - Acid liquid baffle plate. Detailed implementation mode
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0026] Embodiment 1
[0027] Please refer to Figures 1 - 3 As shown, the present invention is an acid liquid removal device for a negative pressure pipe of a leather cap machine, including an acid liquid removal device 1, a negative pressure pipe 2 and a vacuum pump. The negative pressure pipe 2 is fixedly connected to the vacuum pump; the acid liquid removal device 1 includes an acid liquid filtration component 101, a first negative pressure pipe connection port 102 and a second negative pressure pipe connection port 103; both ends of the acid liquid filtration component 101 are fixedly installed with a first negative pressure pipe connection port 102 and a second negative pressure pipe connection port 103 respectively; the first negative pressure pipe connection port 102 is fixedly connected to the negative pressure pipe 2, and the second negative pressure pipe connection port 103 is fixedly connected to the air inlet of the vacuum pump; the acid liquid filtration component 101 includes an outer shell 1011 and an acid liquid aggregation cap 1012. The inner end of the first negative pressure pipe connection port 102 extends into the inner part of the outer shell 1011. The acid liquid aggregation cap 1012 is fixedly installed inside the outer shell 1011. The outer end of the acid liquid aggregation cap 1012 is fixedly connected to the second negative pressure pipe connection port 103. The circumferential side of the acid liquid aggregation cap 1012 is evenly provided with vent holes 1013; after the acid liquid is sucked into the negative pressure pipe 2, it enters the inner part of the acid liquid filtration component 101. Since the density and mass of the acid liquid are relatively large compared with the gas, the acid liquid is very likely to hit the inner end face of the acid liquid aggregation cap 1012 along with the airflow; while the gas can easily bypass the acid liquid aggregation cap 1012 and enter the air inlet of the vacuum pump through the vent holes 1013; thus realizing the function of removing acid liquid to a large extent; the vent holes 1013 are located at the inner side position of the outermost edge of the acid liquid aggregation cap 1012.
[0028] Among them, as Figures 1 - 2As shown, a plurality of flow baffle rings 1014 and vent holes 1013 are evenly arranged in an array at the outer end of the acid liquid accumulation cap 1012 of the outer shell 1011; the design of adding a plurality of flow baffle rings 1014 and vent holes 1013 improves the flow efficiency of the gas under the action of negative pressure and relatively reduces the resistance of the acid liquid removal device 1 to the gas flow.
[0029] As shown in Figure 3 Flow baffle grooves 1015 are provided at the edges of the inner end faces of the acid liquid accumulation cap 1012 and the flow baffle rings 1014; the flow baffle grooves 1015 concentrate the accumulated acid liquid, making it not easy to flow along the inner end faces of the acid liquid accumulation cap 1012 and the flow baffle rings 1014 to their edges, and then making it not easy for the acid liquid to float into the vent holes 1013; thus achieving the effect of filtering the acid liquid.
[0030] Embodiment Two
[0031] Based on Embodiment One, a more preferred technical solution is as follows. Please refer to Figures 4 - 5 As shown, an overflow channel 1016 is fixedly connected to the circumferential side surface of the flow baffle groove 1015; the overflow channel 1016 enables the acid liquid located at the center of the outer shell 1011 to flow to the inner wall of the outer shell 1011 and not easily float into the vent holes 1013.
[0032] As shown in Figure 5 An acid liquid baffle plate 1017 is fixed to the vent hole 1013 near the first negative pressure pipe connection port 102; the acid liquid baffle plate 1017 further prevents the acid liquid from floating into the vent hole 1013, and has the effect of improving the filtering of the acid liquid.
[0033] Embodiment Three
[0034] Based on Embodiment Two, a more preferred technical solution is as follows. Please refer to Figure 6 As shown, a bottle body 3 for storing acid liquid is fixedly connected and communicated to the circumferential side surface of the outer shell 1011. A drain acid port 301 is provided on the bottle body 3, and a bottle cap 302 is hermetically threadedly connected to the drain acid port 301; when the accumulated acid liquid in the bottle body 3 tends to be full, it is convenient to perform the acid drainage treatment.
[0035] The above-disclosed preferred embodiments of the present utility model are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. An acid liquid cleaning device for a negative pressure pipe of a leather cap machine, comprising a negative pressure pipe (2) and a vacuum pump, wherein the vacuum pump is fixedly connected to the negative pressure pipe (2); characterized in that: Also includes an acid removal device (1); The acid liquid removing device (1) comprises an acid liquid filtering component (101), a first negative pressure pipe connecting port (102) and a second negative pressure pipe connecting port (103); the first negative pressure pipe connecting port (102) and the second negative pressure pipe connecting port (103) are respectively fixedly mounted on two ends of the acid liquid filtering component (101); the first negative pressure pipe connecting port (102) is fixedly connected to the negative pressure pipe (2), and the second negative pressure pipe connecting port (103) is fixedly connected to the air inlet of the vacuum pump; The acid liquid filtering assembly (101) comprises an outer shell (1011) and an acid liquid collecting cap (1012); the inner end of the first negative pressure pipe connecting port (102) extends into the interior of the outer shell (1011); the acid liquid collecting cap (1012) is fixedly installed inside the outer shell (1011); the outer end of the acid liquid collecting cap (1012) is fixedly connected to the second negative pressure pipe connecting port (103); and ventilation holes (1013) are evenly arranged on the side surface of the acid liquid collecting cap (1012).
2. The acid liquid cleaning device for the negative pressure pipe of a leather cap machine according to claim 1, characterized in that: The outer shell (1011) is also provided with a plurality of baffle rings (1014) and vent holes (1013) arranged in a uniform array at the outer end of the acid liquid collecting cap (1012).
3. The acid liquid cleaning device for the negative pressure pipe of a leather cap machine according to claim 2, characterized in that: The acid liquid collecting cap (1012) and the baffle ring (1014) are both provided with baffle grooves (1015) at the inner end surface edges.
4. The acid liquid cleaning device for the negative pressure pipe of a leather cap machine according to claim 3, characterized in that: An overflow channel (1016) is fixedly connected to the peripheral side surface of the baffle groove (1015).
5. The acid liquid cleaning device for the negative pressure pipe of a leather cap machine according to claim 1, characterized in that: The vent hole (1013) is located at the inner side of the outermost edge of the acid collection cap (1012).
6. The acid liquid cleaning device for the negative pressure pipe of a leather cap machine according to claim 1, characterized in that: An acid liquid baffle (1017) is fixed to the vent hole (1013) on one side close to the first negative pressure pipe connection port (102).
7. The acid liquid cleaning device for the negative pressure pipe of a leather cap machine according to claim 1, characterized in that: The outer shell (1011) is fixedly connected to a bottle body (3) for storing acid liquid on its peripheral side surface. The bottle body (3) is also provided with an acid discharge port (301). A bottle cap (302) is sealingly threadedly connected to the acid discharge port (301).