Tea leaf fixation machine

By designing a tea finishing machine, the combination of rotary heating and blowing fan is used to achieve the separation of tea and tea chokes, the problem of debris mixed into tea in the existing technology is solved, and the production efficiency and tea quality are improved.

CN222982381UActive Publication Date: 2025-06-17JIANDE YUNXI AGRI DEV CO LTD
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Patent Information

Application Number
CN202421582194.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-17
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing tea finishing machine is prone to producing debris during the finishing process, causing debris to mix into the tea, affecting the quality of the tea, and requires subsequent filtration and reducing production efficiency.

Method used

A tea leaf finishing machine is designed. By setting an outer cylinder and an inner cylinder on the rack, a heating component and a driving mechanism are provided in the inner cylinder. The tea leaves are rotated and heated in the inner cylinder to finish the blasting, and a water vapor is discharged using an exhaust device. A cylinder cover is installed at the outlet. The tea leaves and tea chops fall into the collection area respectively under the action of the blower to achieve the separation of tea and tea chops.

Benefits of technology

While cutting tea leaves, it can effectively separate tea leaves and debris, improve production efficiency, avoid debris from being mixed into tea leaves, and improve tea quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222982381U_ABST
    Figure CN222982381U_ABST
Patent Text Reader

Abstract

The utility model provides a tea leaf fixation machine which comprises a rack, an outer cylinder is obliquely arranged on the rack, an inner cylinder is rotatably connected in the outer cylinder through a connecting shaft, a driving mechanism is connected to the end part of the connecting shaft, a feed port is formed in the top of the inner cylinder, a discharge port is formed in the bottom of the inner cylinder, and a cylinder cover is mounted at the discharge port; a heating assembly is installed on the connecting shaft in the inner cylinder, a first opening is formed in the position, corresponding to the feeding port, of the top of the outer cylinder, an exhaust device is installed in the middle section of the top of the outer cylinder, a second opening is formed in the position, corresponding to the discharging port, of the bottom of the outer cylinder, and the second opening communicates with the outside of the rack. A blowing fan is arranged below the protruding part, a collecting area is arranged below the protruding part and comprises a tea leaf collecting area and a tea scrap collecting area, the tea leaf collecting area is located at the position, close to the protruding part, in front of the tea scrap collecting area, a material guide plate is installed in the tea leaf collecting area, and a conveying belt used for conveying tea leaves is arranged at the tail end of the material guide plate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tea processing and relates to a tea fixation machine. Background Art

[0002] Tea fixation is an important link in traditional manual tea-making technology, and this process has a decisive impact on the aroma, taste and color of tea. The main purpose of fixation is to destroy the enzyme activity in tea through high temperature, prevent the fermentation process of tea, and maintain the green color and fresh taste of tea. In the tea-making process, different fixation methods can be adopted, and the common ones are stir-frying fixation, steaming fixation, fixation by a fixation machine, etc. In the existing fixation machines, it is inevitable that there will be debris during the fixation process, and these debris will be mixed into the tea during feeding, thus affecting the quality of the tea and requiring subsequent filtration treatment. Therefore, in order to separate tea and debris while feeding tea and improve production efficiency, it is very necessary to design a tea fixation machine. Summary of the Invention

[0003] The purpose of the utility model is to provide a tea fixation machine aiming at the above problems existing in the current technology.

[0004] The purpose of the utility model can be realized by the following technical solutions: A tea fixation machine includes a frame. It is characterized in that an outer cylinder is inclinedly arranged on the frame, and an inner cylinder is rotatably connected in the outer cylinder through a connecting shaft. The end of the connecting shaft is connected with a driving mechanism. The top of the inner cylinder is provided with a feed inlet, and the bottom of the inner cylinder is provided with a discharge outlet. A cylinder cover is installed at the discharge outlet. A heating component is installed on the connecting shaft inside the inner cylinder. An opening one is arranged at the position corresponding to the feed inlet at the top of the outer cylinder. An exhaust device is installed at the middle position at the top of the outer cylinder. An opening two is arranged at the position corresponding to the discharge outlet at the bottom of the outer cylinder, and the opening two communicates to the outside of the frame. A protrusion is arranged on the frame outside the opening two, and a blowing fan is arranged below the protrusion. The area below the protrusion is a collection area, and the collection area includes a tea collection area and a tea debris collection area. The tea collection area is located in front of the tea debris collection area and close to the protrusion. A guide plate is installed in the tea collection area, and a conveyor belt for transporting tea is arranged at the end of the guide plate.

[0005] The working principle of the utility model is as follows: The tea to be fixed is added into the inner cylinder through the feed inlet from the opening one. The driving mechanism is started to drive the inner cylinder to rotate, and at the same time, the inside of the inner cylinder is heated through the heating component to fix the tea by heating. During this period, the water vapor evaporated by the tea flows out through the feed inlet, and the exhaust device is used to assist in discharging the water vapor out of the outer cylinder. When the tea fixation is completed, the cylinder cover at the discharge outlet is opened, and the tea is led out along the opening two under the action of gravity. Due to the different weights of the tea and the tea debris, under the action of the blowing fan, the tea and the tea debris respectively fall into the tea collection area and the tea debris collection area. The tea in the tea collection area is guided by the guide plate to the conveyor belt and output for subsequent processing.

[0006] The driving mechanism includes a driving motor, a main pulley is installed on the output shaft of the driving motor, the main pulley is connected to a driven pulley through a transmission belt, and the driven pulley is installed at the end of a connecting shaft outside the inner cylinder.

[0007] With the above structure, the rotation of the inner cylinder is realized through the pulley structure controlled by the driving motor.

[0008] A material guiding member is arranged inside the first opening.

[0009] With the above structure, it is convenient to introduce the tea leaves.

[0010] The cylinder cover is installed at the discharge port through a threaded structure.

[0011] With the above structure, it is ensured that the tea leaves will not leak out during the tea fixation process.

[0012] A heat conducting layer is wrapped outside the heating component.

[0013] With the above structure, it is avoided that the tea leaves directly contact the heating component, thus affecting the quality of the tea leaves.

[0014] An opening three is also provided at the position of the blowing fan on the frame.

[0015] With the above structure, the opening three is used as the air inlet of the blowing fan.

[0016] Compared with the prior art, the tea fixation machine has the following advantages: by setting a streamlined structure, while ensuring the tea fixation effect, it can separate the tea leaves and debris during the tea leaf feeding process, improving the production efficiency. Brief Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of the present invention.

[0018] Figure 2 is a schematic structural diagram of the positions of the material guiding plate and the conveyor belt in the present invention.

[0019] In the figure, 1, frame; 2, outer cylinder; 3, connecting shaft; 4, inner cylinder; 5, feed inlet; 6, discharge port; 7, cylinder cover; 8, heating component; 9, first opening; 10, exhaust device; 11, second opening; 12, protruding part; 13, blowing fan; 14, material guiding plate; 15, conveyor belt; 16, driving motor; 17, main pulley; 18, transmission belt; 19, driven pulley; 20, material guiding member; 21, heat conducting layer; 22, opening three; 23, tea debris collection area. Detailed Description of the Embodiment

[0020] The following are specific embodiments of the present utility model, in combination with the accompanying drawings, to further describe the technical solutions of the present utility model, but the present utility model is not limited to these embodiments.

[0021] As Figure 1-2 shown, this tea withering machine includes a frame 1, an outer cylinder 2 is inclinedly arranged on the frame 1, an inner cylinder 4 is rotatably connected to the inside of the outer cylinder 2 through a connecting shaft 3, a driving mechanism is connected to the end of the connecting shaft 3, a feed inlet 5 is opened at the top of the inner cylinder 4, a discharge outlet 6 is opened at the bottom of the inner cylinder 4, a cylinder cover 7 is installed at the discharge outlet 6, a heating assembly 8 is installed on the connecting shaft 3 inside the inner cylinder 4, an opening one 9 is arranged at the position corresponding to the feed inlet 5 at the top of the outer cylinder 2, an exhaust device 10 is installed at the middle position at the top of the outer cylinder 2, an opening two 11 is arranged at the position corresponding to the discharge outlet 6 at the bottom of the outer cylinder 2, the opening two 11 communicates to the outside of the frame 1, a protrusion 12 is arranged on the frame 1 outside the opening two 11, a blowing fan 13 is arranged below the protrusion 12, the area below the protrusion 12 is a collection area, the collection area includes a tea collection area and a tea dregs collection area 23, the tea collection area is located in front of the tea dregs collection area 23 and close to the protrusion 12, a guide plate 14 is installed in the tea collection area, and a conveyor belt 15 for transporting tea is arranged at the end of the guide plate 14.

[0022] In the present utility model, the heating assembly 8 adopts an existing heating device product.

[0023] In the present utility model, the exhaust device 10 adopts an existing structure, mainly including an exhaust fan.

[0024] In the present utility model, the guide plate 14 is inclinedly arranged.

[0025] In the present utility model, the conveyor belt 15 adopts an existing product.

[0026] The driving mechanism includes a driving motor 16, a main pulley 17 is installed on the output shaft of the driving motor 16, the main pulley 17 is connected to a driven pulley 19 through a transmission belt 18, and the driven pulley 19 is installed at the end of the connecting shaft 3 outside the inner cylinder 4.

[0027] In the present utility model, after the withering is completed, the driving motor 16 continues to work until all the tea is exported from the inner cylinder 4, and the rotation of the inner cylinder 4 is used to assist the export of the tea.

[0028] A guiding member 20 is arranged inside the opening one 9.

[0029] The cylinder cover 7 is installed at the discharge outlet 6 through a threaded structure.

[0030] In the present utility model, a rotating handle is arranged on the cylinder cover 7 for convenient disassembly and assembly.

[0031] A heat conduction layer 21 is wrapped outside the heating assembly 8.

[0032] In the present utility model, the heat-conducting layer 21 is made of aluminum material.

[0033] An opening three 22 is also provided at the position of the air-blowing fan 13 on the frame 1.

[0034] The working principle of the present utility model: The tea leaves to be de-enzymed are added into the inner cylinder 4 through the opening one 9 and the feed port 5. The driving mechanism is started to drive the inner cylinder 4 to rotate. At the same time, the inside of the inner cylinder 4 is heated by the heating component 8 to heat and de-enzymed the tea leaves. During this period, the water vapor evaporated by the tea leaves flows out through the feed port 5, and the exhaust device 10 is used to assist in discharging the water vapor out of the outer cylinder 2. When the tea leaves are de-enzymed, the lid 7 at the discharge port 6 is opened, and the tea leaves are led out along the opening two 11 under the action of gravity. Due to the different weights of the tea leaves and tea dregs, under the action of the air-blowing fan 13, the tea leaves and tea dregs fall into the tea leaf collection area and the tea dreg collection area 23 respectively. The tea leaves in the tea leaf collection area are guided by the guide plate 14 to the conveyor belt 15 and output for subsequent processing.

[0035] In the present utility model, each mechanism is connected and driven through the prior art and is synchronously controlled through the control panel.

[0036] The above components are all common standard parts or parts known to those skilled in the art. Their structures and principles can all be known to those skilled in the art through technical manuals or through conventional experimental methods.

[0037] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.

Claims

1. A tea leaf fixing machine, comprising a frame (1), characterized in that: An outer cylinder (2) is obliquely arranged on the frame (1), an inner cylinder (4) is rotatably connected to the outer cylinder (2) via a connecting shaft (3), a driving mechanism is connected to the end of the connecting shaft (3), a feed port (5) is provided at the top of the inner cylinder (4), a discharge port (6) is provided at the bottom of the inner cylinder (4), a cylinder cover (7) is installed at the discharge port (6), a heating component (8) is installed on the connecting shaft (3) inside the inner cylinder (4), an opening (9) is provided at the top of the outer cylinder (2) at a position corresponding to the feed port (5), an exhaust device (10) is installed at the middle section of the top of the outer cylinder (2), and the outer cylinder (2 ) is provided with an opening (11) at a position corresponding to the discharge port (6) at the bottom, the opening (11) is connected to the outside of the frame (1), a protrusion (12) is provided on the frame (1) outside the opening (11), an air blower (13) is provided below the protrusion (12), a collection area is provided below the protrusion (12), the collection area includes a tea collection area and a tea scrap collection area (23), the tea collection area is located in front of the tea scrap collection area (23) and close to the protrusion (12), a guide plate (14) is installed in the tea collection area, and a conveyor belt (15) for transporting tea leaves is provided at the end of the guide plate (14).

2. A tea leaf fixing machine according to claim 1, characterized in that: The driving mechanism comprises a driving motor (16), a main pulley (17) is mounted on the output shaft of the driving motor (16), the main pulley (17) is connected to a secondary pulley (19) via a transmission belt (18), and the secondary pulley (19) is mounted on the end of the connecting shaft (3) outside the inner cylinder (4).

3. A tea leaf fixing machine according to claim 1, characterized in that: A material guide member (20) is arranged inside the opening 1 (9).

4. A tea leaf fixing machine according to claim 1, characterized in that: The cylinder cover (7) is installed at the discharge port (6) via a threaded structure.

5. The tea-tea-withering machine according to claim 1, characterized in that: The heating component (8) is wrapped with a heat-conducting layer (21).

6. The tea-tea-withering machine according to claim 1, characterized in that: A third opening (22) is also provided on the frame (1) at the location of the air blowing fan (13).