Direct-current wet-type efficient dust catcher
By introducing fan and water spray mechanism into the wet dust trap, combined with the dust capture effect of the vibrating filter plate, the secondary dust removal of smoke is achieved, solving the problem of poor dust removal effect of existing wet dust traps in high smoke environments, and significantly improving the dust removal effect.
Patent Information
- Application Number
- CN202421961877.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing wet dust traps have poor dust removal effect when the smoke concentration is high, making it difficult to achieve efficient removal.
A DC wet high-efficiency dust trap is designed, and a fan in the first cylinder is used to suck smoke and dust, and spray water mist through the first water spray mechanism for first stage dust removal. When the smoke passes through the second cylinder, the vibrating filter plate and the second water spraying mechanism further capture and remove the smoke and dust to achieve secondary dust removal.
Through the secondary dust removal mechanism, the dust removal effect of the wet high-efficiency dust trap is significantly improved, which can more effectively remove dust particles in the smoke and dust and improve the working environment.
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Figure CN222984043U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of wet dust collectors, and more specifically, to a direct-current type wet high-efficiency dust collector. Background Art
[0002] A wet dust collector can capture and remove dust particles in the air. Through its special air flow design and washing mechanism, the dust-containing air is inhaled and brought into full contact with the washing liquid, so that the dust is adsorbed, aggregated and settled, thereby reducing the dust concentration in the air and improving the working environment.
[0003] However, in the prior art, the wet dust collector generally undergoes primary dust removal. For example, as disclosed in the application number: 201120160922.0, and the patent name is Dust Removal Washing Machine: "It includes a housing with an air inlet at the front end and an air outlet at the rear end. There is a water inlet pipe for spraying washing liquid into the housing at the air inlet. A closed motor cylinder is fixed inside the housing, and the motor is installed inside the motor cylinder. The motor is connected to a centrifugal impeller for inhaling dirty air and washing liquid and combining the two. The centrifugal impeller is located inside the air inlet. The inside of the housing serves as a dehydration space, and there is a water receiving tank at the lower part inside the housing." The above prior art only performs primary dust removal. Therefore, in actual use, especially when the dust concentration is relatively high, the dust removal effect on the dust is not good. Utility Model Content
[0004] The technical problem to be solved by this application is to provide a direct-current type wet high-efficiency dust collector, which can perform dust removal on the dust that has undergone primary dust removal once again, thereby improving the dust removal effect of the wet high-efficiency dust collector.
[0005] To solve the above technical problem, this application adopts the following technical solutions:
[0006] This application provides a direct-current type wet high-efficiency dust collector, including: a first cylinder body, one side of the first cylinder body is an air inlet, and a fan is further provided inside the first cylinder body; a second cylinder body, connected to the first cylinder body, at least one vibrating wire filter plate is provided inside the second cylinder body, and the vibrating wire filter plate is located at the position where the first cylinder body is connected to the second cylinder body; a water spraying device, including a first water spraying mechanism and a second water spraying mechanism, the first water spraying mechanism is located at the position of the air inlet, and the second water spraying mechanism is located on the side of the vibrating wire filter plate facing the air inlet.
[0007] As an implementation manner, the first cylinder body includes a main body section and a first tapered section connected to each other, and the size of the first tapered section is smaller than that of the main body section; the second cylinder body includes a connecting section, the connecting section is connected to the first tapered section, and the vibrating wire filter plate is installed on the connecting section.
[0008] As an implementation manner, the second cylinder body further includes a gradually expanding section and a second gradually shrinking section. The gradually expanding section and the second gradually shrinking section are connected by a transition section, and a baffle demister is installed at the position of the transition section.
[0009] As an implementation manner, a first drainage groove is provided at the bottom of the body section, and the first drainage groove is communicated with the first cylinder body; a second drainage groove is provided at the bottom of the transition section, and the second drainage groove is communicated with the second cylinder body.
[0010] As an implementation manner, the fan includes an impeller facing the air inlet and a motor connected to the impeller; a waterproof cylinder is provided outside the motor.
[0011] As an implementation manner, the impeller is installed on the output shaft of the motor, and the impeller includes an impeller rear disc for blocking water.
[0012] As an implementation manner, a plurality of support members for supporting the waterproof cylinder are further provided on the outer surface of the waterproof cylinder.
[0013] As an implementation manner, an inclined air guide fan blade is further provided between the waterproof cylinder and the first cylinder body, and the air guide fan blade is of a curved structure.
[0014] The technical solution of the present application has the following beneficial effects:
[0015] By arranging a fan in the first cylinder body, after the fan is started, the soot outside the wet high-efficiency dust collector can be sucked into the first cylinder body. The first water spraying mechanism first sprays water mist to mix the soot with the water mist, realizing primary dust removal. The soot after primary dust removal enters the second cylinder body. After the second water spraying mechanism sprays water mist, the mixture of the soot and the water mist falls onto the vibrating wire filter plate, and the vibrating wire filter plate performs dust collection and filtration, so that the dust removal effect of the wet high-efficiency dust collector can be improved, and the vibrating wire filter plate and the second water spraying mechanism realize secondary dust removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of some embodiments of the present application, the following will briefly introduce the drawings required to be used in some embodiments of the present application. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained according to these drawings without creative efforts.
[0017] Figure 1 It is a schematic structural diagram of the wet high-efficiency dust collector provided by the embodiment of the present application;
[0018] Figure 2 For Figure 1Schematic cross-sectional structure diagram in the A-A direction in;
[0019] Figure 3 Schematic partial structure diagram of the wet high-efficiency dust collector provided by the embodiment of the present application;
[0020] Figure 4 is Figure 3 Schematic cross-sectional structure diagram in the A-A direction in;
[0021] Figure 5 is Figure 3 Schematic cross-sectional structure diagram in the B-B direction in.
[0022] Icon: 1 - First cylinder; 11 - Body section; 12 - First tapered section; 13 - First drain groove; 2 - Second cylinder; 21 - Diverging section; 22 - Second tapered section; 23 - Second drain groove; 24 - Connection section; 25 - Transition section; 3 - Motor; 31 - Blade; 4 - Vibration string filter plate; 5 - First water spraying mechanism; 6 - Second water spraying mechanism; 7 - Waterproof cylinder; 8 - Rear disc of impeller; 9 - Baffle demister; 10 - Air guiding fan blade. Specific embodiments
[0023] Next, the technical solutions in some embodiments of the present application will be described in conjunction with the accompanying drawings in some embodiments of the present application.
[0024] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. At the same time, in the description of the present application, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0025] As Figure 1 and 2 shown, the embodiment of the present application provides a direct-current type wet high-efficiency dust collector, including a first cylinder 1 and a second cylinder 2 connected to each other. One side of the first cylinder 1 is an air inlet. A fan is arranged inside the first cylinder 1. After the fan is started, negative pressure can be generated to suck the soot into the first cylinder 1. At least one vibration string filter plate 4 is arranged inside the second cylinder 2. The vibration string filter plate 4 can play the roles of dust collection and filtration. Water is sprayed through the first water spraying mechanism 5 at the position of the air inlet. After the fan is started, a swirling airflow is formed, and there is a large amount of water mist, so that the soot is mixed with the water mist, playing the role of primary dust removal; and the soot that is not mixed with the water mist continues to enter the second cylinder 2. Since the second water spraying mechanism 6 is also arranged on the side of the vibration string filter plate 4 facing the air inlet, the second water spraying mechanism 6 continues to spray water mist, so that the mixture of the soot and the water mist directly falls onto the vibration string filter plate 4, and the vibration string filter plate 4 further realizes the roles of dust collection and filtration, thereby improving the dust removal effect of the wet high-efficiency dust collector.
[0026] Optionally, the first cylinder 1 and the second cylinder 2 can be fixed by a plurality of bolts.
[0027] As Figure 5 shown, optionally, the vibrating wire filter plate 4 is generally composed of a bracket, warp stainless steel wires and weft stainless steel wires. The warp stainless steel wires are vertically arranged at intervals on both side surfaces of the bracket, and the weft stainless steel wires are horizontally arranged at intervals in the middle of the bracket. The two warp stainless steel wires and the weft stainless steel wires are separated from each other to form two sets of filter meshes.
[0028] Optionally, the vibrating wire filter plate 4 can be detachably connected to the second cylinder 2 by bolts or other clamping forms. On the one hand, the vibrating wire filter plate 4 can be detached regularly for cleaning. In addition, the vibrating wire filter plate 4 can be replaced regularly.
[0029] Optionally, the first water spraying mechanism 5 includes a water pipe and a nozzle. Among them, the nozzle is arranged towards the direction of the fan, and the water pipe extends to the central position of the air inlet. Water mist is sprayed out through the nozzle in all directions to improve the dust removal effect.
[0030] Optionally, a water pump or the like can be connected to the outside of the water pipe, and the first water spraying mechanism 5 has the same structure as the second water spraying mechanism 6.
[0031] As Figure 2 and 3 shown, as an implementation manner, the first cylinder 1 includes a body section 11 and a first tapered section 12 connected to each other. The size of the first tapered section 12 is smaller than that of the body section 11, so that the dust not mixed with the water mist can gradually gather in the first tapered section 12 and is convenient to flow into the second cylinder 2 centrally. Of course, the first tapered section 12 is a curved surface structure. Therefore, the first tapered section 12 is also convenient to guide the mixture of the dust and the water mist into the first drainage groove 13; the second cylinder 2 includes a connection section 24, and the connection section 24 is connected to the first tapered section 12. The vibrating wire filter plate 4 is installed on the connection section 24. By providing the connection section 24, an installation space is provided for the vibrating wire filter plate 4 to meet the structural stability of the vibrating wire filter plate 4.
[0032] Optionally, the body section 11 and the first tapered section 12 can be connected by welding. Of course, they can also be connected by bolts.
[0033] Optionally, the connection section 24 and the first tapered section 12 can be connected by bolts.
[0034] As Figure 4 shown, optionally, the connection section 24 is a square structure, so as to be convenient for connecting with the vibrating wire filter plate 4. The connection section 24 can be provided with two positioning grooves in two opposite directions, such as the up and down directions. The vibrating wire filter plate 4 can be inserted into the positioning grooves to play a positioning role.
[0035] As Figure 2 and 3 shown, as an implementation manner, the second cylinder body 2 further includes a gradually expanding section 21 and a second gradually shrinking section 22. By providing the gradually expanding section 21, the air flow can be decelerated. After the air flow velocity is reduced, the air flow will not be able to drive the mixture of soot and water mist. Therefore, the mixture of soot and water mist will fall into the second drain tank 23, improving the dust removal effect. At the same time, the gradually expanding section 21 is a curved surface structure, which can also guide the mixture of soot and water mist on the vibrating wire filter plate 4 into the second drain tank 23. The gradually expanding section 21 and the second gradually shrinking section 22 are connected by a transition section 25. A baffle demister 9 is also installed at the position of the transition section 25. By providing the transition section 25, an installation space is provided for the baffle demister 9. In addition, by providing the baffle demister 9, the function of dehydrating can be achieved, intercepting the water mist, so that the water converges and flows into the second drain tank 23, preventing the air flow flowing out of the second cylinder body from containing a large amount of water mist. Of course, a small amount of the mixture of soot and water mist hits the surface of the baffle demister 9, and the baffle demister 9 can also play a role in dust collection.
[0036] Optionally, the second gradually shrinking section 22 is a curved surface structure. Therefore, it can guide the mixture of soot and water mist and make it flow into the second drain tank 23.
[0037] Optionally, the baffle demister 9 can be detachably connected to the second cylinder body 2 by bolts or other clamping forms. On the one hand, the baffle demister 9 can be regularly disassembled and cleaned. In addition, the baffle demister 9 can be regularly replaced.
[0038] As Figure 4 shown, optionally, the transition section 25 is a square structure, which is convenient for connecting with the baffle demister 9. The transition section 25 can be provided with two positioning grooves in two opposite directions, such as the upper and lower directions. The baffle demister 9 can be inserted into the positioning grooves to play a positioning role.
[0039] Optionally, the transition section 25 can be respectively connected to the gradually expanding section 21 and the second gradually shrinking section 22 by bolts.
[0040] Optionally, the end of the second cylinder body 2 is an air outlet.
[0041] As Figure 2As shown, as an implementation manner, the bottom of the main body section 11 includes a first drain groove 13, and the first drain groove 13 communicates with the first cylinder 1. By providing the first drain groove 13, the mixture of soot and water mist in the first cylinder 1 can be collected and discharged; the bottom of the transition section 25 includes a second drain groove 23, and the second drain groove 23 communicates with the second cylinder 2. Both the second tapered section 22 and the tapered expansion section 21 can play a guiding role to make the mixture of soot and water mist flow into the second drain groove 23. At the same time, a baffle demister 9 is also provided on the transition section 25. The main function of the baffle demister 9 is dehydration. Therefore, after dehydration by the baffle demister 9, the water mist can directly fall into the second drain groove 23 by gravity, which is convenient for discharge.
[0042] Optionally, the first drain groove 13 is inclined to facilitate sewage discharge; the second drain groove 23 is also inclined, which also facilitates sewage discharge.
[0043] As Figure 2 As shown, as an implementation manner, the fan includes an impeller facing the air inlet and a motor 3 connected to the impeller. When the impeller rotates, it can generate a swirling air flow, so that after the soot and water mist are mixed, they move along the outer surface of the waterproof cylinder 7 towards the air guide fan blade 10; the outside of the motor 3 is covered with a waterproof cylinder 7. By providing the waterproof cylinder 7, it can prevent water mist from entering the fan and causing a short circuit to the motor 3.
[0044] Optionally, the motor 3 can be powered by an external wire.
[0045] Optionally, the waterproof cylinder 7 and the motor 3 can be connected by a flange and bolts.
[0046] As Figure 2 As shown, as an implementation manner, an impeller is installed on the output shaft of the motor 3. The impeller includes an impeller rear disc 8 for blocking water. Through the impeller rear disc 8, it can prevent water mist and soot from entering the motor 3 through the output shaft of the motor 3, thereby playing a role in waterproofing and dustproofing.
[0047] Optionally, the impeller rear disc 8 is conical, and the output shaft and the impeller rear disc 8 can be connected by a connecting plate to improve the stability between the impeller rear disc 8 and the output shaft; the impeller also includes blades 31 and a front disc. Both the blades 31 and the front disc are welded to the impeller rear disc 8. When the output shaft rotates, it drives the impeller to rotate synchronously.
[0048] As an implementation manner, a plurality of support members for supporting the waterproof cylinder 7 are also provided on the outer surface of the waterproof cylinder 7, so as to play a role in fixedly supporting the fan.
[0049] Optionally, the support members are arranged at intervals along the circumferential direction of the waterproof cylinder 7.
[0050] Optionally, the support member can be a metal member to ensure the structural strength.
[0051] As Figure 2 shown, as an implementation manner, an inclined air guide fan blade 10 is further provided between the waterproof cylinder 7 and the first cylinder body 1. The air guide fan blade 10 is of a bent structure. The inclination and the bent structure of the air guide fan blade 10 can enable the air flow to form a spiral air flow. Under the action of centrifugal force, the mixture of soot and water mist enters the first drain tank 13 and flows out of the first cylinder body 1, achieving the purpose of primary dust removal.
[0052] Optionally, the air guide fan blade 10 is respectively connected to the waterproof cylinder 7 and the first cylinder body 1 by welding, so that the air guide fan blade 10 can also play a supporting role.
[0053] The above are only the embodiments of the present application and are not used to limit the protection scope of the present application. For those skilled in the art, the present application can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0054] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the present application, and all should be covered by the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
[0055] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.
Claims
1. A direct current wet high efficiency dust collector, characterized in that: include: A first cylinder, one side of which is an air inlet, and a fan is also provided inside the first cylinder; A second cylinder body connected to the first cylinder body, wherein at least one vibrating wire filter plate is disposed in the second cylinder body, and the vibrating wire filter plate is located at a position where the first cylinder body and the second cylinder body are connected; The water spray device comprises a first water spray mechanism and a second water spray mechanism, wherein the first water spray mechanism is located at the position of the air inlet, and the second water spray mechanism is located at a side of the vibrating string filter plate facing the air inlet.
2. The direct current wet high efficiency dust collector according to claim 1, characterized in that: The first cylinder comprises a main body section and a first tapered section connected to each other, wherein the first tapered section is smaller in size than the main body section; The second cylinder includes a connecting section, the connecting section is connected to the first tapered section, and the vibrating wire filter plate is installed on the connecting section.
3. The direct current wet high efficiency dust collector according to claim 2, characterized in that: The second cylinder also includes a gradually expanding section and a second gradually contracting section. The gradually expanding section is connected to the second gradually contracting section via a transition section, and a deflecting demister plate is also installed at the position of the transition section.
4. The direct current wet high efficiency dust collector according to claim 3, characterized in that: A first drainage groove is provided at the bottom of the body section, and the first drainage groove is communicated with the first cylinder; A second drainage groove is provided at the bottom of the transition section, and the second drainage groove is communicated with the second cylinder.
5. The direct current wet high efficiency dust collector according to any one of claims 1 to 4, characterized in that: The fan comprises an impeller facing the air inlet and a motor connected to the impeller; The outer cover of the motor is provided with a waterproof cylinder.
6. The direct current wet high efficiency dust collector according to claim 5, characterized in that: The impeller is mounted on the output shaft of the motor, and the impeller comprises an impeller rear disc for blocking water.
7. The direct current wet high efficiency dust collector according to claim 5, characterized in that: The outer surface of the waterproof cylinder is also provided with a plurality of supporting members for supporting the waterproof cylinder.
8. The direct current wet high efficiency dust collector according to claim 5, characterized in that: Inclined air guide blades are also provided between the waterproof cylinder and the first cylinder body, and the air guide blades are curved structures.
Citation Information
Patent Citations
Dust removal and air washing machine
CN202052442U