Submerged-arc welding flux raw material mixing device for printing plate roller machining

By designing a mixing device for submerged arc welding, the mixing components and mixing rods can be used to achieve rapid mixing of welding slag iron powder and flux finished products, the problem of uneven welding quality is solved and the mixing efficiency and uniformity are improved.

CN222984216UActive Publication Date: 2025-06-17JIANGSU HUYUN PLATE MAKING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422008417.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-17
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

During the submerged arc welding process of brush roll processing, when the welding slag iron powder and the finished flux are mixed, some raw materials are mixed at a slower rate or even unable to mix, resulting in uneven welding quality.

Method used

A submerged arc welding flux raw material mixing device for printing plate roller processing is designed, including mixing components, valves and solid shaft cylinders. Through the arranged mixing components and stirring rods, the rapid mixing and stirring of butt welding slag iron powder and flux finished products are achieved.

Benefits of technology

This device can quickly contact the floating and precipitated raw materials, prevent the marginalization of raw materials, improve mixing efficiency and uniformity, and ensure the stability of welding quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222984216U_ABST
    Figure CN222984216U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of raw material mixing devices, in particular to a submerged-arc welding flux raw material mixing device for printing plate roller machining, which comprises a bottom table and a supporting structure, the supporting structure is fixedly connected to the top end of the bottom table, an inclined plate is fixedly connected to the top end of the bottom table, and a shaft fixing barrel is fixedly connected to one side of the supporting structure. One side of the shaft fixing cylinder is fixedly connected with a mixing assembly, the upper end of the mixing assembly is provided with a valve, one side of the mixing assembly is fixedly connected with a stabilizing cylinder, the supporting structure comprises a connecting vertical plate, one side of the connecting vertical plate is fixedly connected with an annular plate, one side of the annular plate is fixedly connected with a helical gear ring, and the left side of the connecting vertical plate is fixedly connected with a motor; according to the device disclosed by the utility model, floating raw materials and precipitated raw materials can be quickly contacted together by the device, the phenomenon of marginalization of the raw materials is prevented, and meanwhile, the raw materials are stirred, so that the mixing efficiency and the mixing uniformity are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of raw material mixing devices, and specifically relates to a submerged arc welding flux raw material mixing device for printing plate roller processing. Background Technique

[0002] The submerged arc welding flux raw material mixing device for printing plate roller processing is a device specifically used for mixing submerged arc welding flux raw materials. Submerged arc welding is an automatic or semi-automatic arc welding method, in which the arc burns under a layer of granular flux. The flux not only plays a role in protecting the molten pool from atmospheric pollution, but also participates in the welding process to help form the weld metal.

[0003] The raw materials for the submerged arc welding flux in printing plate roller processing are two types: welding slag iron powder and flux finished products. The composition of the submerged arc welding flux raw materials is inorganic salts, organic substances, metal powders, synthetic materials, etc. In some special welding processes, it may be necessary to mix the flux with water or other liquids to form a paste-like substance, which can provide a more stable arc and better slag fluidity.

[0004] When the welding slag iron powder and the flux finished products are simultaneously put into the interior of the mixing device, some particles of the flux finished products will float on the upper part of the liquid, while the welding slag iron powder will precipitate. At this time, during mixing, the mixing speed of some raw materials is slow or even unable to be mixed, which will cause uneven quality during welding. Therefore, a submerged arc welding flux raw material mixing device for printing plate roller processing is proposed to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a submerged arc welding flux raw material mixing device for printing plate roller processing to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A submerged arc welding flux raw material mixing device for printing plate roller processing, comprising a bottom table and a support structure. The top end of the bottom table is fixedly connected with the support structure. The top end of the bottom table is fixedly connected with an inclined plate. One side of the support structure is fixedly connected with a fixed shaft cylinder. One side of the fixed shaft cylinder is fixedly connected with a mixing component. A valve is installed at the upper end of the mixing component. One side of the mixing component is fixedly connected with a stabilizing cylinder. The support structure includes a connecting vertical plate. One side of the connecting vertical plate is fixedly connected with an annular plate. One side of the annular plate is fixedly connected with a helical gear ring. A motor is fixedly connected to the left side of the connecting vertical plate. The mixing component includes a mixing shell. An axial groove is formed inside the mixing shell. A sealing ring is fixedly connected inside the axial groove. A bearing is fixedly connected inside the axial groove. A rotating roller is fixedly connected inside the bearing. A bevel gear is fixedly connected to the bottom end of the rotating roller. Stirring rods are fixedly connected to the outer side of the rotating roller. A limiting fixing plate is fixedly connected inside the mixing shell. The end of the main shaft of the motor is fixedly connected with the inside of the fixed shaft cylinder. The outer side of the helical gear ring is meshed with the outer side of the bevel gear.

[0008] As a further optimized content of the present utility model, wherein: an axial hole is formed inside the connecting vertical plate. The number of the inclined plates is two. The right side of the inclined plate is fixedly connected with the left side of the connecting vertical plate.

[0009] As a further optimized content of the present utility model, wherein: the shape of the annular plate is a hollow cylinder, and the mixing component is installed inside the annular plate.

[0010] As a further optimized content of the present utility model, wherein: the inside of the mixing shell is hollowly formed. The shape of the axial groove is three-section cylinders. The axial groove communicates with the inside of the mixing shell. The axial groove penetrates through the lower end of the mixing shell. The inside of the sealing ring is in contact with the outer side of the rotating roller.

[0011] As a further optimized content of the present utility model, wherein: an axial hole is formed inside the limiting fixing plate. The shape of the rotating roller is a cylinder. The lower end of the rotating roller protrudes from the bottom end of the mixing shell.

[0012] As a further optimized content of the present utility model, wherein: the top end of the stabilizing cylinder is fixedly connected with the bottom end of the mixing shell. The inside of the stabilizing cylinder is hollow. The outer side of the rotating roller is in contact with the inside of the stabilizing cylinder.

[0013] As a further optimized content of the present utility model, wherein: the upper end of the mixing shell is formed with a through hole. The number of the stirring rods is several, and the stirring rods are inside the mixing shell.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] In the present utility model, through the provided mixing assembly, valve, and fixed shaft cylinder, when mixing the welding slag iron powder and flux finished product of the raw materials, the device can quickly bring the floating raw materials and the precipitated raw materials into contact with each other, prevent the phenomenon of marginalization of the raw materials, and at the same time stir the raw materials to improve the mixing efficiency and uniformity. Brief Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a schematic diagram of the support structure of the present utility model;

[0018] Figure 3 It is a schematic diagram of the mixing assembly structure of the present utility model;

[0019] Figure 4 For the present utility model Figure 3 Schematic diagram of the structure at position A.

[0020] In the figure: 1, bottom platform;

[0021] 2, support structure; 21, connecting vertical plate; 22, ring plate; 23, helical gear ring; 24, motor;

[0022] 3, inclined plate;

[0023] 4, mixing assembly; 41, mixing shell; 42, shaft groove; 43, sealing ring; 44, bearing; 45, rotating roller; 46, bevel gear; 47, stirring rod; 48, limiting fixed plate;

[0024] 5, valve; 6, fixed shaft cylinder; 7, stabilizing cylinder. Detailed Embodiment

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0026] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless otherwise clearly specified in the context, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0027] Please refer toFigures 1-4 , the present utility model provides a technical solution:

[0028] A submerged arc welding flux raw material mixing device for printing plate cylinder processing, including a bottom table 1 and a support structure 2. The top end of the bottom table 1 is fixedly connected with the support structure 2. The top end of the bottom table 1 is fixedly connected with an inclined plate 3. One side of the support structure 2 is fixedly connected with a fixed shaft cylinder 6. One side of the fixed shaft cylinder 6 is fixedly connected with a mixing component 4. A valve 5 is installed at the upper end of the mixing component 4. One side of the mixing component 4 is fixedly connected with a stabilizing cylinder 7. The support structure 2 includes a connecting vertical plate 21. One side of the connecting vertical plate 21 is fixedly connected with an annular plate 22. One side of the annular plate 22 is fixedly connected with a helical gear ring 23. The left side of the connecting vertical plate 21 is fixedly connected with a motor 24. The mixing component 4 includes a mixing shell 41. An axial groove 42 is opened inside the mixing shell 41. A sealing ring 43 is fixedly connected inside the axial groove 42. A bearing 44 is fixedly connected inside the axial groove 42. A rotating roller 45 is fixedly connected inside the bearing 44. A bevel gear 46 is fixedly connected to the bottom end of the rotating roller 45. Stirring rods 47 are fixedly connected to the outside of the rotating roller 45. A limiting fixed plate 48 is fixedly connected inside the mixing shell 41. The end of the main shaft of the motor 24 is fixedly connected with the inside of the fixed shaft cylinder 6. The outside of the helical gear ring 23 meshes with the outside of the bevel gear 46.

[0029] As a further implementation of this solution, a shaft hole is opened inside the connecting vertical plate 21. The number of the inclined plates 3 is two. The right side of the inclined plate 3 is fixedly connected with the left side of the connecting vertical plate 21, which plays a role in supporting the connecting vertical plate 21 and improves the stability when the mixing component 4 rotates;

[0030] As a further implementation of this solution, the shape of the annular plate 22 is a hollow cylinder. The mixing component 4 is installed inside the annular plate 22, which does not prevent the normal rotation of the mixing component 4 and at the same time facilitates the meshing of the bevel gear 46 and the helical gear ring 23;

[0031] As a further implementation of this solution, the inside of the mixing shell 41 is hollowly opened. The opening shape of the axial groove 42 is three-section cylinders. The axial groove 42 communicates with the inside of the mixing shell 41. The axial groove 42 penetrates through the lower end of the mixing shell 41. The inside of the sealing ring 43 is attached to the outside of the rotating roller 45, which improves the friction when the rotating roller 45 rotates and at the same time plays a role in sealing between the rotating roller 45 and the mixing shell 41;

[0032] As a further implementation of this solution, a shaft hole is opened inside the limiting fixed plate 48. The shape of the rotating roller 45 is a cylinder. The lower end of the rotating roller 45 protrudes from the bottom end of the mixing shell 41. The top end of the stabilizing cylinder 7 is fixedly connected with the bottom end of the mixing shell 41. The inside of the stabilizing cylinder 7 is hollow. The outside of the rotating roller 45 is attached to the inside of the stabilizing cylinder 7, which plays a role in supporting the rotating roller 45 and improves the stability when the rotating roller 45 rotates;

[0033] As a further implementation of this solution, the upper end of the mixing shell 41 is provided with a through opening, and the number of stirring rods 47 is several. The stirring rods 47 are located inside the mixing shell 41 and can quickly disperse the raw materials inside the mixing shell 41, thereby improving the mixing efficiency and mixing uniformity.

[0034] Working process: When the device is in use and it is necessary to mix welding slag iron powder and flux finished products, open the valve 5, and the two raw materials are put into the inside of the mixing shell 41 from the upper part of the mixing shell 41. Then, fill the inside of the mixing shell 41 with liquid, close the valve 5, and start the motor 24. The motor 24 drives the fixed shaft cylinder 6 to rotate. The fixed shaft cylinder 6 is rotationally connected to the inner side of the connecting vertical plate 21, improving the stability of the mixing assembly 4 during mixing. The fixed shaft cylinder 6 drives the mixing shell 41 to rotate, and the rotation of the mixing shell 41 drives the rotating roller 45 installed inside to rotate. The rotating roller 45 drives the bevel gear 46 to rotate. The outer side of the bevel gear 46 meshes with the helical gear ring 23 fixed to the right side of the ring plate 22. When the bevel gear 46 rotates around the fixed shaft cylinder 6 as the axis, the bevel gear 46 rotates on its own axis, and the bevel gear 46 drives the rotating roller 45 to rotate. The rotating roller 45 is rotationally connected to the mixing shell 41 through the bearing 44. The mixing shell 41 is in contact with the rotating roller 45 through the sealing ring 43 inside the shaft groove 42, playing a role in sealing between the rotating roller 45 and the mixing shell 41. The rotation of the rotating roller 45 drives the stirring rods 47 fixedly connected to the outside to rotate. When the mixing shell 41 rotates around the fixed shaft cylinder 6 as the axis, it plays a role in quickly mixing the precipitated raw materials and floating raw materials. At the same time, under the stirring action of the stirring rods 47, the raw materials inside the mixing shell 41 can be quickly dispersed, thereby improving the mixing efficiency and mixing uniformity.

[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A submerged arc welding flux raw material mixing device for printing plate roller processing, comprising a base (1) and a supporting structure (2), characterized in that: The top of the base (1) is fixedly connected to a support structure (2), the top of the base (1) is fixedly connected to an inclined plate (3), one side of the support structure (2) is fixedly connected to a fixed shaft cylinder (6), one side of the fixed shaft cylinder (6) is fixedly connected to a mixing component (4), a valve (5) is installed at the top of the mixing component (4), and one side of the mixing component (4) is fixedly connected to a stabilizing cylinder (7); The support structure (2) comprises a connecting vertical plate (21), a ring plate (22) is fixedly connected to one side of the connecting vertical plate (21), a bevel gear ring (23) is fixedly connected to one side of the ring plate (22), a motor (24) is fixedly connected to the left side of the connecting vertical plate (21), and the mixing assembly (4) comprises a mixing shell (41), a shaft groove (42) is provided on the inner side of the mixing shell (41), a sealing ring (43) is fixedly connected to the inner side of the shaft groove (42), a bearing (44) is fixedly connected to the inner side of the shaft groove (42), a roller (45) is fixedly connected to the inner side of the bearing (44), a bevel gear (46) is fixedly connected to the bottom end of the roller (45), a stirring rod (47) is fixedly connected to the outer side of the roller (45), and a limiting fixed plate (48) is fixedly connected to the inner side of the mixing shell (41); The end of the main shaft of the motor (24) is fixedly connected to the inner side of the fixed shaft cylinder (6), and the outer side of the helical gear ring (23) is meshed with the outer side of the bevel gear (46).

2. The submerged arc welding flux raw material mixing device for printing plate roller processing according to claim 1, characterized in that: An axial hole is provided on the inner side of the connecting vertical plate (21). There are two inclined plates (3), and the right side of the inclined plate (3) is fixedly connected to the left side of the connecting vertical plate (21).

3. The submerged arc welding flux raw material mixing device for printing plate roller processing according to claim 1, characterized in that: The ring plate (22) is in the shape of a hollow cylinder, and the mixing assembly (4) is installed inside the ring plate (22).

4. The submerged arc welding flux raw material mixing device for printing plate roller processing according to claim 1, characterized in that: The inner side of the mixing shell (41) is hollow, the shaft groove (42) is opened in the shape of a three-section cylinder, the shaft groove (42) is connected to the inside of the mixing shell (41), the shaft groove (42) passes through the lower end of the mixing shell (41), and the inner side of the sealing ring (43) is in contact with the outer side of the rotating roller (45).

5. The submerged arc welding flux raw material mixing device for printing plate roller processing according to claim 1, characterized in that: An axial hole is provided on the inner side of the limiting fixing plate (48). The rotating roller (45) is in the shape of a cylinder, and the lower end of the rotating roller (45) protrudes from the bottom end of the mixing shell (41).

6. The device for mixing raw materials for submerged arc welding flux for printing plate roller processing according to claim 1, characterized in that: The top end of the stabilizing cylinder (7) is fixedly connected to the bottom end of the mixing shell (41); the inside of the stabilizing cylinder (7) is hollow; the outside of the rotating roller (45) is in contact with the inside of the stabilizing cylinder (7).

7. The device for mixing raw materials for submerged arc welding flux for printing plate roller processing according to claim 1, characterized in that: The upper end of the mixing shell (41) is opened through, and the stirring rods (47) are a plurality of in number, and the stirring rods (47) are located inside the mixing shell (41).