Intelligent emulsion preparation device

Abstract

The utility model is applicable to the technical field of emulsified liquid preparation, and provides an intelligent emulsified liquid preparation device which comprises a metering mechanism, the metering mechanism comprises a mixing metering box, an emulsified liquid metering box is arranged at the top of the mixing metering box in a penetrating mode, and an electromagnetic valve is arranged at the bottom of the emulsified liquid metering box. A water inlet pipe is arranged at the top of the emulsion metering box and connected with an electromagnetic valve, the top of the emulsion metering box is connected with an emulsion box through a pipeline, and the bottom of the mixing metering box is connected with an emulsion mixing box through a pipeline. The emulsion metering box, the emulsion box and the emulsion mixing box are all connected with a liquid level sensor, and a pressure sensor is arranged in a pipeline between the emulsion box and the emulsion metering box. According to the scheme, the amount of the emulsifier and the amount of water can be automatically calculated, and automatic proportioning and mixing are achieved; manual operation is reduced, the labor intensity is reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of emulsion preparation, and particularly relates to an intelligent emulsion preparation device. Background Art

[0002] In the processes of chemical industry, petroleum, natural gas, metallurgy, building materials, mining, machinery, electric power and other fields, as an important lubricating and cooling medium, the quality and stability of emulsion directly affect the processing efficiency and product quality.

[0003] The traditional emulsion preparation methods are mostly manual operations, which have problems such as high labor intensity, low efficiency, inaccurate proportioning, etc., and cannot meet the high-precision and high-efficiency requirements of modern industrial production for emulsion preparation.

[0004] Therefore, the utility model provides an intelligent emulsion preparation device to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide an intelligent emulsion preparation device to solve the problems in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an intelligent emulsion preparation device, including a metering mechanism, the metering mechanism includes a mixing metering tank, an emulsion metering tank penetrates through the top of the mixing metering tank, a solenoid valve is arranged at the bottom of the emulsion metering tank, a water inlet pipe is arranged at the top of the emulsion metering tank, the water inlet pipe is connected with a solenoid valve, the top of the emulsion metering tank is connected with an emulsion tank through a pipeline, the bottom of the mixing metering tank is connected with an emulsion mixing tank through a pipeline, liquid level sensors are connected to the emulsion metering tank, the emulsion tank and the emulsion mixing tank, a pressure sensor is arranged inside the pipeline between the emulsion tank and the emulsion metering tank, an exhaust valve is arranged at the top of the emulsion metering tank, flow meters are arranged on the emulsion tank and the water inlet pipe, a concentration sensor is arranged inside the mixing metering tank, and the liquid level sensor, the pressure sensor, the flow meter and the concentration sensor are jointly connected with a controller through signals.

[0007] Preferably, a plurality of the metering mechanisms are arranged in parallel.

[0008] Preferably, the pipeline between the emulsion tank and the emulsion metering tank is sequentially connected with a gear pump and a solenoid valve.

[0009] Preferably, the pipeline between the mixing metering tank and the emulsion mixing tank is sequentially connected with a solenoid valve, a flow switch and a gear pump.

[0010] Preferably, the water inlet pipe is connected with a pressure reducing valve.

[0011] Preferably, a float switch is provided inside the mixing metering tank.

[0012] The utility model has at least the following beneficial effects:

[0013] (1) The utility model provides an intelligent emulsion liquid preparation device, which can automatically calculate the required amounts of emulsifier and water according to the preset liquid preparation ratio and the received liquid level and flow data, realizing automatic proportioning and mixing; reducing manual operation, lowering labor intensity and improving work efficiency;

[0014] (2) The utility model provides an intelligent emulsion liquid preparation device, which can automatically adjust the liquid preparation ratio and flow according to real-time requirements to meet different production needs, and the usage amounts of the stock solution and water for each liquid preparation are automatically saved by the controller, facilitating traceability and analysis. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the utility model.

[0016] In the reference numerals: 1, mixing metering tank; 2, emulsion liquid metering tank; 3, float switch; 4, emulsion liquid tank; 5, pressure reducing valve; 6, flow switch; 7, gear pump; 8, emulsion liquid mixing tank; 9, liquid level sensor; 10, water inlet pipe; 11, exhaust valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0018] Embodiment

[0019] Please refer to Figure 1, the present utility model provides a technical solution: an intelligent emulsion preparation device, including a metering mechanism. The metering mechanism includes a mixing metering tank 1. An emulsion metering tank 2 penetrates through the top of the mixing metering tank 1. A solenoid valve is provided at the bottom of the emulsion metering tank 2. A water inlet pipe 10 is provided at the top of the emulsion metering tank 2. The water inlet pipe 10 is connected with a solenoid valve. The top of the emulsion metering tank 2 is connected to an emulsion tank 4 through a pipeline. The bottom of the mixing metering tank 1 is connected to an emulsion mixing tank 8 through a pipeline. Liquid level sensors 9 are connected to the emulsion metering tank 2, the emulsion tank 4, and the emulsion mixing tank 8. A pressure sensor is provided inside the pipeline between the emulsion tank 4 and the emulsion metering tank 2. An exhaust valve 11 is provided at the top of the emulsion metering tank 2. Specifically, the exhaust valve 11 is used for exhausting air. Flow meters are provided on both the emulsion tank 4 and the water inlet pipe 10. A concentration sensor is provided inside the mixing metering tank 1. The liquid level sensors 9, the pressure sensor, the flow meters, and the concentration sensor are jointly connected to a controller through signals. Specifically, the controller controls the solenoid valve, the float switch 3, the gear pump 7, and the flow switch 6.

[0020] Among them, several metering mechanisms are connected in parallel for convenient large - batch metering at the same time; the pipeline between the emulsion tank 4 and the emulsion metering tank 2 is sequentially connected with a gear pump 7 and a solenoid valve; the pipeline between the mixing metering tank 1 and the emulsion mixing tank 8 is sequentially connected with a solenoid valve, a flow switch 6, and a gear pump 7; the water inlet pipe 10 is connected with a pressure - reducing valve 5; a float switch 3 is provided inside the mixing metering tank 1.

[0021] In this embodiment, the emulsion tank 4 introduces the emulsion into the emulsion metering tank 2. After metering, the solenoid valve at the bottom of the emulsion metering tank 2 is opened to release the emulsion into the mixing metering tank 1. Then, the solenoid valve at the bottom of the emulsion metering tank 2 is closed, and water is introduced into the emulsion metering tank 2 through the water inlet pipe 10. After metering, the solenoid valve at the bottom of the emulsion metering tank 2 is opened, and the water is added to the mixing metering tank 1 for mixing metering. After mixing metering, the mixed liquid is introduced into the emulsion mixing tank 8;

[0022] This solution uses liquid level sensors 9 to set a maximum liquid level line, a water - adding liquid level line, and a minimum protection liquid level line (to prevent burning out the emulsion pump station due to lack of water), and real - time monitors the liquid level situation and transmits the liquid level data to the controller; the pressure sensor is used to real - time monitor the pressure in the emulsion delivery pipeline to ensure the safety and stability of the delivery process; flow meters are used to real - time monitor the flow rates of the emulsifier and water to provide accurate flow rate data for the automatic preparation device; the concentration sensor is used to real - time monitor the concentration of the emulsion, and the concentration is adjusted by controlling the solenoid valve and other means to ensure that the emulsion concentration meets the preset requirements;

[0023] This solution can automatically calculate the required amounts of emulsifier and water based on the preset liquid mixing ratio and the received liquid level and flow rate data, and achieve automatic proportioning and mixing by controlling devices such as solenoid valves, float switches 3, gear pumps 7, and flow switches 6.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention, and any reference signs in the claims should not be regarded as limiting the claims involved.

[0025] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent emulsion configuration device, characterized in that: The invention comprises a metering mechanism, wherein the metering mechanism comprises a mixing metering box (1), an emulsion metering box (2) is provided on the top of the mixing metering box (1), a solenoid valve is provided on the bottom of the emulsion metering box (2), a water inlet pipe (10) is provided on the top of the emulsion metering box (2), and the water inlet pipe (10) is connected to the solenoid valve, the top of the emulsion metering box (2) is connected to an emulsion box (4) via a pipeline, the bottom of the mixing metering box (1) is connected to an emulsion mixing box (8) via a pipeline, and the emulsion metering box (2) is connected to an emulsion tank (4) via a pipeline. The emulsion tank (2), the emulsion tank (4) and the emulsion mixing tank (8) are all connected to a liquid level sensor (9); a pressure sensor is provided inside the pipeline between the emulsion tank (4) and the emulsion metering tank (2); an exhaust valve (11) is provided at the top of the emulsion metering tank (2); the emulsion tank (4) and the water inlet pipe (10) are both provided with flow meters; a concentration sensor is provided inside the mixing metering tank (1); and the liquid level sensor (9), the pressure sensor, the flow meter and the concentration sensor are all connected to a controller via signals.

2. The intelligent emulsion configuration device according to claim 1, characterized in that: A plurality of the metering mechanisms are arranged in parallel.

3. The intelligent emulsion configuration device according to claim 1, characterized in that: The pipeline between the emulsion tank (4) and the emulsion metering tank (2) is connected in sequence to a gear pump (7) and a solenoid valve.

4. The intelligent emulsion configuration device according to claim 1, characterized in that: The pipeline between the mixing metering box (1) and the emulsion mixing box (8) is connected in sequence with a solenoid valve, a flow switch (6) and a gear pump (7).

5. The intelligent emulsion configuration device according to claim 1, characterized in that: The water inlet pipe (10) is connected to a pressure reducing valve (5).

6. The intelligent emulsion configuration device according to claim 1, characterized in that: A float switch (3) is provided inside the mixing metering box (1).

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