Straw magnetic separation impurity removal device

By using a combination of permanent magnet rollers and large gears in the straw magnetic separation equipment, and using large gears to hit the bumps to drive the diffusing device, the problem of metal debris cannot be screened when there is too much material, and more efficient adsorption and cleaning of iron impurities is achieved.

CN222984582UActive Publication Date: 2025-06-17AGRI & RURAL AFFAIRS BUREAU OF GUICHI DISTRICT CHIZHOU CITY +1
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Patent Information

Application Number
CN202421114931.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-06-17
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

When there are too many materials in existing straw magnetic separation equipment, metal debris and materials are mixed, resulting in the magnetic separation rack being unable to effectively screen and eliminate metal impurities.

Method used

A straw magnetic separation and decomposition device is designed, using a combination of permanent magnet rollers and large gears to hit the bumps through the large gears, drive the rotating discs and hitting parts, and shake the materials, so that they can better contact with the permanent magnet rollers, thereby improving the adsorption efficiency of iron impurities.

Benefits of technology

It effectively avoids the problem that metal debris cannot be screened when there is too much material, improves the magnetic separation efficiency, and ensures that the iron impurities in the material can be effectively adsorbed and cleaned.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of straw impurity removal, and discloses a straw magnetic separation impurity removal device which comprises a box body, a feeding port formed in the upper surface of the box body, an impurity discharging port formed in the bottom of the box body, a discharging port formed in the bottom of the box body, an iron discharging port formed in one side of the box body and a conveying plate fixedly connected to one side in the box body. One side of the interior of the box body is rotatably connected with a permanent magnet roller, one side of the box body is fixedly connected with a cleaning brush, one side of the interior of the box body is fixedly connected with a shunting piece, one side of the box body is fixedly connected with a filter plate, one side of the box body is fixedly connected with a guide plate, and one side of the interior of the box body is provided with a dispersion device; in order to avoid the situation that metal sundries cannot be well screened out when the materials are too many, the bottom of the conveying plate is knocked by a beating piece, meanwhile, the beating piece is reset after making contact with the conveying plate through a balancing weight fixedly connected with the bottom of the beating piece, and the materials on the upper surface of the conveying plate can be well shaken to be scattered; and the permanent magnet roller can well adsorb iron substances.
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Description

Technical Field

[0001] The utility model relates to the technical field of straw impurity removal, in particular to a straw magnetic separation impurity removal device. Background Technique

[0002] Straw is the general term for the stems, leaves and ears of mature crops, usually referring to the remaining parts of other crops such as wheat, rice, corn, potatoes, rapeseed, etc. after harvesting the seeds. Usually, a harvester is used to harvest the straw. After harvesting, iron impurities are easily mixed in the straw. Before the straw is prepared for feed processing, it is necessary to clean the iron impurities inside the straw.

[0003] And some devices on the market generally set up a magnetic separation unit. The magnetic separation unit can accurately adsorb the metal impurities inside the straw raw material. The power connection component drives the coil to be energized. At this time, the iron core wound by the coil generates magnetism, so that the iron impurities inside the straw are adsorbed on the outer side surface of the magnetic separation frame. When the end of the power connection component moves out along the groove of the end of the C-shaped frame, the coil is powered off. At this time, the magnetism generated by the iron core wound by the coil decreases or even disappears, which is convenient for cleaning the iron impurities adsorbed outside the magnetic separation frame, achieving the purpose that the magnetic separation frame can continuously remove impurities magnetically, and facilitating the subsequent preparation of feed for the straw raw material.

[0004] However, in the actual use process of the above-mentioned device, when there is too much material, the metal debris will be mixed with the material, which will cause the metal impurities to clamp the material on the outer surface of the magnetic separation frame, resulting in the magnetic separation frame being unable to effectively screen and remove the metal debris in the material. In view of this, we propose a straw magnetic separation impurity removal device. Content of the Utility Model

[0005] The purpose of the utility model is to provide a straw magnetic separation impurity removal device to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A straw magnetic separation impurity removal device, including a box body, a feed inlet is arranged on the upper surface of the box body, a waste discharge port is arranged at the bottom of the box body, a discharge port is arranged at the bottom of the box body, a iron discharge port is arranged on one side of the box body, a conveying plate is fixedly connected to one side inside the box body, a permanent magnet roller is rotatably connected to one side inside the box body, a cleaning brush is fixedly connected to one side of the box body, a shunt member is fixedly connected to one side inside the box body, a filter plate is fixedly connected to one side of the box body, a guiding plate is fixedly connected to one side of the box body, and a dispersing device is arranged on one side inside the box body. The dispersing device includes:

[0007] A transmission plate, the transmission plate is hinged to one side of the inner wall of the box body close to the feed inlet, a limiting plate is fixedly connected to one side of the inner wall of the box body, and a large gear is fixedly connected to the outer surface of the rotating shaft of the permanent magnet roller;

[0008] Rotating disk, on one side of the inner wall of the box, there is a rotating disk rotatably connected. On the outer surface of the rotating disk near the large gear, there is a convex block fixedly connected, and one end of the convex block is arc-shaped.

[0009] Striking member, on the outer surface of the rotating disk, there is a striking member fixedly connected. The striking member is arranged in the shape of a special-shaped block and is composed of an arc-shaped rod and an arc-shaped plate. At the bottom of the striking member away from the rotating disk, there is a counterweight fixedly connected.

[0010] Preferably, the position of the striking member is at the bottom of the transfer plate, and the size of the striking member is adapted to the size of the counterweight, which can enable the striking member to reset well.

[0011] Preferably, the size of the convex block is adapted to the size of the rotating disk, and the arc-shaped surface provided at one end of the convex block is in contact with the external teeth provided on the outer surface of the large gear, which can enable the large gear to strike the convex block well.

[0012] Preferably, the transfer plate is arranged above the conveying plate, and the bottom of the transfer plate is in contact with the upper surface of the limiting plate, which can enable the limiting plate to limit the transfer plate.

[0013] Preferably, on one side of the inner wall of the box, there is a blocking member fixedly connected, and at the bottom of the blocking member, there is a material guiding plate fixedly connected.

[0014] Preferably, one end of the transfer plate is sleeved inside the blocking member, the inner wall of the blocking member is arc-shaped, and the material guiding plate is inclined.

[0015] Compared with the prior art, the present utility model provides a straw magnetic separation and impurity removal device, which has the following

[0016] Beneficial effects:

[0017] 1. For this straw magnetic separation and impurity removal device, in order to avoid that when there is too much material, metal impurities cannot be well screened out, the permanent magnet roller rotates to drive the large gear fixedly connected to the rotating shaft to rotate together. This enables the external teeth of the large gear to strike the convex block, thereby causing the rotating disk to rotate, enabling the striking member to strike the bottom of the transfer plate. At the same time, the counterweight fixedly connected to the bottom of the striking member enables the striking member to reset after contacting the transfer plate, allowing the convex block to contact the large gear again. In this way, the materials on the upper surface of the transfer plate can be well shaken loose, and then pass through the conveying plate and contact the outer surface of the permanent magnet roller, enabling the permanent magnet roller to better adsorb iron substances in the materials.

[0018] 2. To prevent materials and metal debris from directly falling onto the upper surface of the shunt member from the upper surface of the transfer plate, when the transfer plate is struck, the materials near the end on the upper surface of the transfer plate will fly up slightly. Where the flying materials contact the inner wall of the baffle, the inner wall of the baffle is arc-shaped. This allows the flying materials to better fall onto the upper surface of the conveying plate when contacting the inside of the baffle. Moreover, the flying materials will fall onto the upper surface of the guiding plate through the gap between the transfer plate and the baffle. The guiding plate is inclined, which can prevent the materials from directly falling onto the upper surface of the shunt member. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional left view structural schematic diagram of the present utility model;

[0020] Figure 2 is an internal cross-sectional structural schematic diagram of the present utility model;

[0021] Figure 3 is an enlarged structural schematic diagram of area A of the present utility model;

[0022] Figure 4 is a structural schematic diagram of the striking component of the present utility model;

[0023] Figure 5 is a structural schematic diagram of the baffle of the present utility model.

[0024] In the figure: 1, box body; 2, feed inlet; 3, impurity discharge port; 4, discharge port; 5, iron discharge port; 6, transfer plate; 7, limiting plate; 8, conveying plate; 9, permanent magnet roller; 10, cleaning brush; 11, shunt member; 12, filter plate; 13, guiding plate; 14, large gear; 15, rotating disk; 16, convex block; 17, striking member; 18, counterweight; 19, baffle; 20, guiding plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] As Figures 1 - 5 shown, the present utility model provides a technical solution: a straw magnetic separation and impurity removal device, including a box body 1. The upper surface of the box body 1 is provided with a feed inlet 2, the bottom of the box body 1 is provided with an impurity discharge port 3, the bottom of the box body 1 is provided with a discharge port 4, one side of the box body 1 is provided with an iron discharge port 5, one side inside the box body 1 is fixedly connected with a conveying plate 8, one side inside the box body 1 is rotatably connected with a permanent magnet roller 9, one side of the box body 1 is fixedly connected with a cleaning brush 10, one side inside the box body 1 is fixedly connected with a shunt member 11, one side of the box body 1 is fixedly connected with a filter plate 12, one side of the box body 1 is fixedly connected with a guiding plate 13, and a dispersion device is arranged inside one side of the box body 1. The dispersion device includes a transfer plate 6, a limiting plate 7, a large gear 14, a rotating disk 15, a convex block 16, a striking member 17 and a counterweight 18.

[0026] In an embodiment of the present utility model, a transfer plate 6 is hinged to one side of the inner wall of the box body 1 near the feed port 2. The transfer plate 6 is arranged above the conveying plate 8, and the bottom of the transfer plate 6 is in contact with the upper surface of the limiting plate 7, which can enable the limiting plate 7 to limit the transfer plate 6. A limiting plate 7 is fixedly connected to one side of the inner wall of the box body 1. A large gear 14 is fixedly connected to the outer surface of the rotating shaft of the permanent magnet roller 9. A rotating disk 15 is rotatably connected to one side of the inner wall of the box body 1. A convex block 16 is fixedly connected to the outer surface of the rotating disk 15 near the large gear 14. One end of the convex block 16 is arc-shaped, and the size of the convex block 16 is adapted to the size of the rotating disk 15. The arc-shaped surface provided at one end of the convex block 16 is in contact with the external teeth provided on the outer surface of the large gear 14, which can enable the large gear 14 to strike the convex block 16 well.

[0027] Meanwhile, a striking member 17 is fixedly connected to the outer surface of the rotating disk 15. The striking member 17 is arranged in the shape of a special-shaped block and is composed of an arc-shaped rod and an arc-shaped plate. The position of the striking member 17 is at the bottom of the transfer plate 6, and the size of the striking member 17 is adapted to the size of the counterweight 18, which can enable the striking member 17 to reset well. A counterweight 18 is fixedly connected to the bottom of the striking member 17 away from the rotating disk 15. After the striking member 17 strikes the bottom of the transfer plate 6, it can reset after contacting the transfer plate 6. A blocking member 19 is fixedly connected to one side of the inner wall of the box body 1. One end of the transfer plate 6 is sleeved inside the blocking member 19, and the inner wall of the blocking member 19 is arc-shaped. When the transfer plate 6 is struck, the material near the end of the upper surface of the transfer plate 6 will fly up slightly. The flying material contacts the inner wall of the blocking member 10, which can enable the flying material to fall better on the upper surface of the conveying plate 8 when contacting the inside of the blocking member 10. A guiding plate 20 is fixedly connected to the bottom of the blocking member 19. The guiding plate 20 is inclined, so that the flying material can fall on the upper surface of the guiding plate 20 through the gap between the transfer plate 6 and the blocking member 19 and be transmitted to the upper surface of the conveying plate 8.

[0028] In the present utility model, during use, materials are put into the interior of the box body 1 from the feed inlet 2. When the materials pass through the transfer plate 6, the permanent magnet roller 9 rotates, causing the large gear 14 fixedly connected to the rotating shaft to rotate together. This makes the external teeth of the large gear 14 strike the convex block 16, thereby causing the rotating disk 15 to rotate, and enabling the striking member 17 to strike the bottom of the transfer plate 6. At the same time, the counterweight 18 fixedly connected to the bottom of the striking member 17 causes the striking member 17 to reset after contacting the transfer plate 6, allowing the convex block 16 to contact the large gear 14 again. In this way, the materials on the upper surface of the transfer plate 6 can be well shaken and dispersed, and then come into contact with the outer surface of the permanent magnet roller 9 through the conveying plate 8. This enables the permanent magnet roller 9 to better adsorb iron substances in the materials. After screening, the materials fall to one side of the shunt member 11 and land on the upper surface of the filter plate 12. In this way, the filter plate 12 filters out impurities in the materials, and the impurities can fall well from the impurity discharge port 3. The screened materials fall from the discharge port 4. At the same time, the iron impurities on the outer surface of the permanent magnet roller 9 are cleaned by the cleaning brush 10 and fall to the other side of the shunt member 11, and are discharged from the iron discharge port 5.

[0029] Further, when the transfer plate 6 is struck, the materials near the end on the upper surface of the transfer plate 6 will fly up slightly. The flying materials contact the inner wall of the baffle 10, and the inner wall of the baffle 10 is arc-shaped. This can enable the flying materials to better land on the upper surface of the conveying plate 8 when contacting the inside of the baffle 10. And the flying materials will fall on the upper surface of the guide plate 20 through the gap between the transfer plate 6 and the baffle 19. The guide plate 20 is inclined, which can prevent the materials from directly falling on the upper surface of the shunt member 11 to facilitate the discharge of the materials.

[0030] Generally speaking, the above has described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A straw magnetic separation and impurity removal device, comprising a box body (1), wherein the upper surface of the box body (1) is provided with a feed inlet (2), the bottom of the box body (1) is provided with an impurity discharge port (3), the bottom of the box body (1) is provided with a discharge port (4), one side of the box body (1) is provided with an iron discharge port (5), one side of the box body (1) is fixedly connected to a conveying plate (8), one side of the box body (1) is rotatably connected to a permanent magnet roller (9), one side of the box body (1) is fixedly connected to a cleaning brush (10), one side of the box body (1) is fixedly connected to a diverter (11), one side of the box body (1) is fixedly connected to a filter plate (12), and one side of the box body (1) is fixedly connected to a guide plate (13), characterized in that: A dispersion device is provided on one side of the interior of the box (1), and the dispersion device comprises: A transmission plate (6), wherein a transmission plate (6) is hingedly connected to one side of the inner wall of the box body (1) close to the feed port (2), a limit plate (7) is fixedly connected to one side of the inner wall of the box body (1), and a large gear (14) is fixedly connected to the outer surface of the rotating shaft of the permanent magnet roller (9); A rotating disk (15), wherein one side of the inner wall of the box body (1) is rotatably connected to the rotating disk (15), and a protrusion (16) is fixedly connected to the outer surface of the rotating disk (15) near the large gear (14), and one end of the protrusion (16) is arranged in an arc shape; A striking piece (17) is fixedly connected to the outer surface of the rotating disk (15), the striking piece (17) is arranged in the form of a special-shaped block, and the striking piece (17) is composed of an arc-shaped rod and an arc-shaped plate, and a counterweight (18) is fixedly connected to the bottom of the striking piece (17) away from the rotating disk (15).

2. A straw magnetic separation and impurity removal device according to claim 1, characterized in that: The striking member (17) is located at the bottom of the transmission plate (6), and the size of the striking member (17) is matched with the size of the counterweight (18).

3. A straw magnetic separation and impurity removal device according to claim 1, characterized in that: The size of the protrusion (16) is adapted to the size of the rotating disk (15), and the arc surface arranged at one end of the protrusion (16) contacts the external teeth arranged on the outer surface of the large gear (14).

4. The straw magnetic separation and impurity removal device according to claim 1, characterized in that: The transmission plate (6) is arranged above the conveying plate (8), and the bottom of the transmission plate (6) is in contact with the upper surface of the limiting plate (7).

5. The straw magnetic separation and impurity removal device according to claim 1, characterized in that: A stopper (19) is fixedly connected to one side of the inner wall of the box body (1), and a material guide plate (20) is fixedly connected to the bottom of the stopper (19).

6. A straw magnetic separation and impurity removal device according to claim 5, characterized in that: One end of the transmission plate (6) is sleeved inside the blocking member (19), the inner wall of the blocking member (19) is arranged in an arc shape, and the guide plate (20) is arranged in an inclined manner.