Double-layer anti-corrosion smearing machine
By designing anti-spill components and mixing mechanisms in the anti-corrosion smearing machine, the problem of uneven mixing of preservatives and diluents is solved, the anti-corrosion effect and product quality are improved, and the uniformity of spraying is achieved.
Patent Information
- Application Number
- CN202422026586.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-21
AI Technical Summary
When applying, existing anti-corrosion applicators need to add preservatives to the container and mix them evenly with the diluent. Direct use can easily cause uneven concentration, affect the anti-corrosion effect and product quality. At the same time, the coating is prone to pile up and lead to uneven spraying.
A double-layer anti-corrosion applicator is designed, including spill-proof components and mixing mechanisms. The anti-spill assembly prevents solution from overflowing through a telescopic rod and a spring. The mixing mechanism ensures that the preservative and diluent are fully mixed through the motor, the stirring rod and the stirring leaf. The mixing assembly assists in mixing to avoid uneven concentrations.
By ensuring uniform mixing of preservatives and diluents, the problem of uneven concentrations is solved, the anti-corrosion effect and product quality are improved, and coating accumulation is avoided through spill-proof components, and uniformity of spray coating is achieved.
Smart Images

Figure CN222984678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-corrosion coating, in particular to a double-layer anti-corrosion coating machine. Background Art
[0002] Anti-corrosion can extend the service life of articles, reduce resource waste and environmental pollution. At present, generally, anti-corrosion agents are applied manually, which has a large labor intensity and low work efficiency.
[0003] The prior art CN211756398U discloses an anti-corrosion agent coating machine for petroleum pipeline production, including a base and a gantry. The gantry is arranged above the base. Lifting devices are respectively arranged at both ends of the base. A pressing device is arranged above the lifting device. An anti-corrosion agent storage box is arranged above the gantry. A servo motor is arranged at the top of the gantry. A sliding block is arranged at the output end of the servo motor. An arc plate is arranged below the sliding block. A hose is connected between the arc plate and the anti-corrosion agent storage box. During use, the workpiece to be coated is clamped by two pressing devices. The servo motor drives the sliding block and the arc plate to operate. At the same time, the anti-corrosion agent in the anti-corrosion agent storage box flows into the arc plate through the hose, and then the workpiece to be coated is coated, improving the work efficiency and reducing the labor intensity of workers.
[0004] However, in the above structure, when coating, it is necessary to add the anti-corrosion agent into the anti-corrosion agent storage box and mix it evenly with the diluent before use. Direct use is likely to cause uneven concentration, affecting the subsequent anti-corrosion effect and reducing the product quality. When coating, the coating is prone to accumulate at the bottom, resulting in uneven spraying and affecting the product quality. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a double-layer anti-corrosion coating machine, which solves the problems that when coating, it is necessary to add the anti-corrosion agent into the anti-corrosion agent storage box and mix it evenly with the diluent before use. Direct use is likely to cause uneven concentration, affecting the subsequent anti-corrosion effect and reducing the product quality. When coating, the coating is prone to accumulate at the bottom, resulting in uneven spraying and affecting the product quality.
[0006] To achieve the above object, the utility model provides a double-layer anti-corrosion coating machine, which includes a base, a gantry, an anti-corrosion agent storage box, two clamping devices, a servo motor, a threaded rod, an anti-overflow component and a mixing mechanism. The gantry is fixedly connected to the base and is located above the base. The anti-corrosion agent storage box is fixedly connected to the gantry and is located above the gantry. An inlet and an outlet are respectively arranged on the outer side wall of the anti-corrosion agent storage box. The two clamping devices are oppositely arranged above the base. The servo motor is arranged on the inner side wall of the gantry. The threaded rod is fixedly connected to the output end of the servo motor. The anti-overflow component is arranged inside the anti-corrosion agent storage box. The mixing mechanism includes a motor, a mounting plate, a stirring rod, multiple groups of stirring blades and a matching component. The motor is fixedly connected to the anti-corrosion agent storage box and is located on the outer side wall of the anti-corrosion agent storage box. The output end of the motor penetrates through the anti-corrosion agent storage box. The mounting plate is fixedly connected to the output end of the motor and is located inside the anti-corrosion agent storage box. The stirring rod is fixedly connected to the mounting plate and is located inside the anti-corrosion agent storage box. The multiple groups of stirring blades are respectively fixedly connected to the stirring rod and are respectively located on the outer side wall of the stirring rod. The matching component is arranged inside the anti-corrosion agent storage box.
[0007] Among them, the anti-overflow component includes a mounting bracket, a telescopic rod, a spring and an anti-overflow sheet. The mounting bracket is fixedly connected to the anti-corrosion agent storage box and is located inside the anti-corrosion agent storage box. The telescopic rod is fixedly connected between the mounting bracket and the anti-overflow sheet. The spring is sleeved on the outer side wall of the telescopic rod.
[0008] Among them, the matching component includes two mounting rods and multiple groups of matching plates. The two mounting rods are respectively fixedly connected to the anti-corrosion agent storage box and are located on both sides of the stirring rod. The multiple groups of matching plates are respectively fixedly connected to the two mounting rods and are respectively located on the outer side walls of the two mounting rods.
[0009] Among them, the double-layer anti-corrosion coating machine further includes a coating mechanism, and the coating mechanism is arranged above the base.
[0010] Among them, the coating mechanism includes a mounting block, a spraying ring, an annular sponge and a connecting pipe. The mounting block is rotatably connected to the threaded rod. The spraying ring is fixedly connected to the mounting block and is located below the mounting block. The annular sponge is arranged on the inner side wall of the spraying ring. The connecting pipe is communicated between the outlet of the anti-corrosion agent storage box and the spraying ring.
[0011] Among them, the smearing mechanism further includes a connecting block and a heating ring. The connecting block is rotatably connected to the threaded rod and is located between the mounting block and the servo motor. The heating ring is fixedly connected to the connecting block and is located below the connecting block.
[0012] In a double-layer anti-corrosion smearing machine of the present utility model, anti-corrosion paint and diluent are added into the anti-corrosion agent storage box through the feeding port. The motor operates to drive the mounting plate and the stirring rod to rotate. Multiple groups of the stirring blades stir and mix the anti-corrosion paint and diluent in the anti-corrosion agent storage box. At the same time, the matching assembly assists in mixing to avoid uneven concentration of the solution inside the anti-corrosion agent storage box, solving the problem that when applying, the anti-corrosion agent needs to be added into the anti-corrosion agent storage box and mixed evenly with the diluent before use. Direct use is likely to cause uneven concentration, affecting the subsequent anti-corrosion effect and reducing the product quality. When applying, the paint is prone to accumulate at the bottom, resulting in uneven spraying and affecting the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for description in the embodiments or the prior art.
[0014] Figure 1 is the overall structural schematic diagram of the first embodiment of the present utility model.
[0015] Figure 2 is the internal structural schematic diagram of the anti-corrosion agent storage box of the first embodiment of the present utility model.
[0016] Figure 3 is Figure 2 the enlarged view of part A in
[0017] Figure 4 is the structural schematic diagram of the anti-corrosion agent storage box, feeding port, motor and mounting plate of the first embodiment of the present utility model.
[0018] Figure 5 is Figure 4 the enlarged view of part B in
[0019] Figure 6 is the overall structural schematic diagram of the second embodiment of the present utility model.
[0020] Figure 7 is Figure 6 the enlarged view of part C in
[0021] 101 - Base, 102 - Gantry, 103 - Antiseptic storage box, 104 - Tightening device, 105 - Servo motor, 106 - Threaded rod, 107 - Feed inlet, 108 - Discharge outlet, 109 - Motor, 110 - Mounting plate, 111 - Stirring rod, 112 - Stirring blades, 113 - Mounting bracket, 114 - Telescopic rod, 115 - Spring, 116 - Anti - overflow sheet, 117 - Mounting rod, 118 - Fitting plate, 201 - Mounting block, 202 - Spraying ring, 203 - Annular sponge, 204 - Connecting pipe, 205 - Connecting block, 206 - Heating ring. Detailed implementation manners
[0022] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model.
[0023] First embodiment
[0024] Please refer to Figures 1 to 5 , Figure 1 which is the overall structural schematic diagram of the first embodiment of the present utility model. Figure 2 which is the internal structural schematic diagram of the antiseptic storage box of the first embodiment of the present utility model. Figure 3 is Figure 2 the enlarged view of part A in Figure 4 which is the structural schematic diagram of the antiseptic storage box, feed inlet, motor and mounting plate of the first embodiment of the present utility model. Figure 5 is Figure 4 the enlarged view of part B in
[0025] The present utility model provides a double - layer antiseptic coating machine, which includes a base 101, a gantry 102, an antiseptic storage box 103, two tightening devices 104, a servo motor 105, a threaded rod 106, an anti - overflow assembly and a mixing mechanism. The mixing mechanism includes a motor 109, a mounting plate 110, a stirring rod 111, multiple groups of stirring blades 112 and a matching assembly. The anti - overflow assembly includes a mounting bracket 113, a telescopic rod 114, a spring 115 and an anti - overflow sheet 116. The matching assembly includes two mounting rods 117 and multiple groups of fitting plates 118. By the above structure, the problem that when applying the antiseptic, it is necessary to add the antiseptic into the antiseptic storage box 103 and mix it evenly with the diluent before use. Direct use is likely to cause uneven concentration, affecting the subsequent antiseptic effect and reducing the product quality is solved. When applying, the coating is likely to accumulate at the bottom, resulting in uneven spraying and affecting the quality of the product.
[0026] For the specific implementation manner, the gantry 102 is fixedly connected to the base 101 and is located above the base 101. The preservative container 103 is fixedly connected to the gantry 102 and is located above the gantry 102. Feed inlets 107 and discharge outlets 108 are respectively arranged on the outer side wall of the preservative container 103. The two pressing devices 104 are oppositely arranged above the base 101. The servo motor 105 is arranged on the inner side wall of the gantry 102. The threaded rod 106 is fixedly connected to the output end of the servo motor 105. The base 101 is used to support the gantry 102. The gantry 102 is used to support the preservative container 103. The two pressing devices 104 are used to fix the workpiece to be coated. When the servo motor 105 operates, it can drive the threaded rod 106 to rotate.
[0027] Among them, the anti-overflow assembly is arranged inside the preservative container 103. The motor is fixedly connected to the preservative container 103 and is located on the outer side wall of the preservative container 103. The output end of the motor penetrates through the preservative container 103. The mounting plate 110 is fixedly connected to the output end of the motor and is located inside the preservative container 103. The stirring rod 111 is fixedly connected to the mounting plate 110 and is located inside the preservative container 103. Multiple groups of stirring blades 112 are respectively fixedly connected to the stirring rod 111 and are respectively located on the outer side wall of the stirring rod 111. The matching assembly is arranged inside the preservative container 103. The anticorrosive paint and the thinner are added into the preservative container 103 through the feed inlet 107. When the motor 109 operates, it drives the mounting plate 110 and the stirring rod 111 to rotate. Multiple groups of stirring blades 112 stir and mix the anticorrosive paint and the thinner inside the preservative container 103. At the same time, the matching assembly assists in the mixing to avoid uneven concentration of the solution inside the preservative container 103, solving the problem that when applying the preservative, it is necessary to add the preservative into the preservative container 103 and mix it evenly with the thinner before use. Direct use is likely to cause uneven concentration, affecting the subsequent anticorrosive effect and reducing the product quality. When applying, the paint is likely to accumulate at the bottom, resulting in uneven spraying and affecting the quality of the product.
[0028] Among them, the mounting bracket 113 is fixedly connected to the preservative storage box 103 and is located inside the preservative storage box 103. The telescopic rod 114 is fixedly connected between the mounting bracket 113 and the anti-overflow sheet 116. The spring 115 is sleeved on the outer sidewall of the telescopic rod 114. The anti-corrosion paint and the diluent are added into the preservative storage box 103 through the feed port 107. When the anti-corrosion paint or the diluent falls above the anti-overflow sheet 116, under the action of the gravity of the anti-corrosion paint or the diluent, the spring 115 is compressed, the telescopic rod 114 contracts, driving the anti-overflow sheet 116 to move vertically downward. The anti-corrosion paint and the diluent flow into the preservative storage box 103 through the feed port 107. When adding the anti-corrosion paint and the diluent, the operation is simple and convenient for adding. At the same time, it can avoid the solution splashing out of the preservative storage box 103 during the stirring process, resulting in waste of the anti-corrosion paint.
[0029] Among them, the two mounting rods 117 are respectively fixedly connected to the preservative storage box 103 and are located on both sides of the stirring rod 111. Multiple groups of the matching plates 118 are respectively fixedly connected to the two mounting rods 117 and are respectively located on the outer sidewalls of the two mounting rods 117. The motor 109 operates, and the stirring rod 111 drives multiple groups of the stirring blades 112 to rotate to mix the anti-corrosion paint and the diluent in the preservative storage box 103. When the solution contacts the multiple groups of the matching plates 118 on the two mounting rods 117, the fixed multiple groups of the matching plates 118 change the flow direction of the solution, so that the anti-corrosion paint and the diluent in the preservative storage box 103 are in contact and mixed more fully, further improving the mixing effect.
[0030] When using the double-layer anti-corrosion applicator of the present utility model, the anti-corrosion coating and the diluent are added into the anti-corrosion agent storage box 103 through the feed port 107. Under the action of the gravity of the anti-corrosion coating or the diluent, the spring 115 is compressed, the telescopic rod 114 contracts, driving the anti-overflow sheet 116 to move vertically downward. The anti-corrosion coating and the diluent flow into the anti-corrosion agent storage box 103 through the feed port 107. After the addition is completed, under the action of the elastic force of the spring 115, the telescopic rod 114 extends, driving the anti-overflow sheet 116 to move vertically upward to block the feed port 107, preventing the solution from splashing during the mixing process and causing waste. The motor 109 operates to drive the mounting plate 110 and the stirring rod 111 to rotate. Multiple groups of the stirring blades 112 stir and mix the anti-corrosion coating and the diluent in the anti-corrosion agent storage box 103. When the solution in the anti-corrosion agent storage box 103 contacts multiple groups of the mating plates 118 on the two mounting rods 117, the original flow direction of the solution changes, thereby making the contact between the anti-corrosion coating and the diluent more sufficient and further improving the mixing effect, solving the problem that when applying, the anti-corrosion agent needs to be added into the anti-corrosion agent storage box 103 and mixed evenly with the diluent before use. Direct use is likely to cause uneven concentration, affecting the subsequent anti-corrosion effect and reducing the product quality. During the application, the coating is likely to accumulate at the bottom, resulting in uneven spraying and affecting the quality of the product.
[0031] Second Embodiment
[0032] Please refer to Figures 6 to 7 , Figure 6 which is the overall structural schematic diagram of the second embodiment of the present utility model. Figure 7 is Figure 6 the enlarged view of C in
[0033] On the basis of the first embodiment, the double-layer anti-corrosion applicator of the present utility model further includes an application mechanism. The application mechanism includes a mounting block 201, a spraying ring 202, an annular sponge 203, a communication pipe 204, a connection block 205, and a heating ring 206
[0034] For the specific implementation manner, the application mechanism is arranged above the base 101. The application mechanism is used to perform anti-corrosion coating on the workpiece to be coated, thereby improving the anti-corrosion effect of the workpiece.
[0035] Among them, the mounting block 201 is rotatably connected to the threaded rod 106, the spraying ring 202 is fixedly connected to the mounting block 201 and is located below the mounting block 201. The annular sponge 203 is arranged on the inner side wall of the spraying ring 202. The connecting pipe 204 is communicated between the discharge port 108 of the preservative storage box 103 and the spraying ring 202. The workpiece to be coated is tightly fixed by the two opposing pressing devices 104. The servo motor 105 operates to drive the threaded rod 106 to rotate. Since the mounting block 201 cannot rotate under the limitation of the gantry 102, when the threaded rod 106 rotates, the mounting block 201 can move horizontally on the threaded rod 106. The mounting block 201 drives the spraying ring 202 to move in the horizontal direction. At the same time, the mixed preservative in the preservative storage box 103 is discharged through the discharge port 108, transmitted to the spraying ring 202 through the connecting pipe 204, and discharged by the spraying ring 202. Since the annular sponge 203 is arranged inside the spraying ring 202, it is convenient to control the flow rate of the preservative and can filter impurities in the preservative at the same time.
[0036] Among them, the connecting block 205 is rotatably connected to the threaded rod 106 and is located between the mounting block 201 and the servo motor 105. The heating ring 206 is fixedly connected to the connecting block 205 and is located below the connecting block 205. The servo motor 105 operates to drive the threaded rod 106 to rotate, and then the connecting block 205 moves in the horizontal direction. The connecting block 205 drives the heating ring 206 to move, quickly drying the workpiece after applying the preservative, facilitating secondary coating, and thus improving the anti-corrosion effect of the workpiece.
[0037] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.
Claims
1. A double-layer anticorrosive coating machine, comprising a base, a gantry, an anticorrosive container, two abutting devices, a servo motor and a threaded rod, wherein the gantry is fixedly connected to the base and is located above the base, the anticorrosive container is fixedly connected to the gantry and is located above the gantry, and a feed port and a discharge port are respectively provided on the outer side wall of the anticorrosive container, the two abutting devices are relatively arranged above the base, the servo motor is arranged on the inner side wall of the gantry, and the threaded rod is fixedly connected to the output end of the servo motor, characterized in that: It also includes an anti-overflow component and a mixing mechanism. The anti-overflow component is arranged inside the preservative container. The mixing mechanism includes a motor, a mounting plate, a stirring rod, multiple groups of stirring blades and a matching component. The motor is fixedly connected to the preservative container and is located on the outer wall of the preservative container, and the output end of the motor passes through the preservative container. The mounting plate is fixedly connected to the output end of the motor and is located inside the preservative container. The stirring rod is fixedly connected to the mounting plate and is located inside the preservative container. Multiple groups of stirring blades are respectively fixedly connected to the stirring rod and are respectively located on the outer walls of the stirring rod. The matching component is arranged inside the preservative container.
2. A double-layer anti-corrosion coating machine as claimed in claim 1, characterized in that: The anti-overflow assembly includes a mounting bracket, a telescopic rod, a spring and an anti-overflow sheet. The mounting bracket is fixedly connected to the preservative container and is located inside the preservative container. The telescopic rod is fixedly connected between the mounting bracket and the anti-overflow sheet, and the spring is sleeved on the outer side wall of the telescopic rod.
3. A double-layer anti-corrosion coating machine as claimed in claim 1, characterized in that: The mating assembly includes two mounting rods and multiple groups of mating plates. The two mounting rods are respectively fixedly connected to the preservative container and are located on both sides of the stirring rod. The multiple groups of mating plates are respectively fixedly connected to the two mounting rods and are respectively located on the outer side walls of the two mounting rods.
4. A double-layer anti-corrosion coating machine as claimed in claim 1, characterized in that: The double-layer anticorrosive coating machine also includes a coating mechanism, and the coating mechanism is arranged above the base.
5. A double-layer anti-corrosion coating machine as claimed in claim 4, characterized in that: The coating mechanism includes a mounting block, a spray ring, an annular sponge and a connecting pipe. The mounting block is rotatably connected to the threaded rod, the spray ring is fixedly connected to the mounting block and is located below the mounting block, the annular sponge is arranged on the inner wall of the spray ring, and the connecting pipe is connected between the discharge port of the preservative container and the spray ring.
6. A double-layer anti-corrosion coating machine as claimed in claim 5, characterized in that: The coating mechanism further comprises a connecting block and a heating ring. The connecting block is rotatably connected to the threaded rod and is located between the mounting block and the servo motor. The heating ring is fixedly connected to the connecting block and is located below the connecting block.
Citation Information
Patent Citations
Preservative smearing machine for petroleum pipeline production
CN211756398U