Preheating device of diaphragm coating machine
By designing a diverse preheating device for diaphragm coating machine, and using a steam generator and preheating assembly to fully preheat the coating material and membrane, the problems of degradation of coating quality and bubble generation in the prior art are solved, and higher coating quality and uniformity are achieved.
Patent Information
- Application Number
- CN202422019899.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The preheating method of the existing diaphragm coating machine preheating device is single, resulting in insufficient temperature of the coating material, which is prone to problems such as degradation of coating quality and bubble generation.
A diaphragm coater preheating device is designed, including a conveyor, a steam generator, a preheating shell and a preheating assembly. The preheating assembly consists of a preheating box on one side of the inner wall of the preheating shell, a moving frame on the other side, a snake-shaped tube, a rotating roller and a nozzle, etc. It generates steam through a steam generator and is transported to the preheating assembly through the intake pipe and exhaust pipe, achieving diversified preheating of the coating material and the diaphragm.
Full preheating of the coating material and the membrane is achieved, reducing the generation of bubbles during the coating process, and improving the uniformity of the coating and the coating quality.
Smart Images

Figure CN222984789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coating machines, in particular to a preheating device for a diaphragm coating machine. Background Technique
[0002] A coating machine is a device that coats a roll of base material with a specific functional glue, coating, ink, etc., dries it, and then cuts it into sheets or rewinds it. It is mainly used for surface coating of films, papers, fabrics, textiles, electronic products, etc. to change the properties, appearance or functions of the base material. The preheating device of the diaphragm coating machine is a crucial part of the coating process. Its main function is to increase the temperature of the coating material (such as the diaphragm) to improve its fluidity and coating performance, thereby ensuring the smooth progress of the coating process and the improvement of the coating quality.
[0003] Currently, for the preheating device of the diaphragm coating machine, the preheating method is single. During preheating, mostly only the coating material can be preheated, and the preheating is insufficient. Problems often occur frequently during production, resulting in a decline in the coating quality. Moreover, only preheating the coating material will also cause bubbles during coating, and the uniformity of coating cannot be guaranteed, which is not conducive to production.
[0004] Therefore, it is very necessary to propose a new preheating device for the diaphragm coating machine to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a preheating device for a diaphragm coating machine to solve the problems proposed in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A preheating device for a diaphragm coating machine, including a conveyor. A steam generator is arranged on the side wall of the conveyor. A preheating shell is fixedly connected to the top surface of the conveyor. A preheating assembly is arranged inside the preheating shell. The preheating assembly includes a preheating box fixedly connected to one side of the inner wall of the preheating shell, and a moving frame arranged on the other side of the inner wall of the preheating shell. A serpentine tube is arranged inside the preheating box. A storage cavity is formed inside the serpentine tube. Exhaust pipes and connecting pipes are fixedly connected and communicated on both sides of the serpentine tube. A rotating roller is rotatably connected to the groove on the bottom surface of the moving frame. A cylindrical cavity is formed inside the rotating roller. An intake pipe and a connecting pipe are rotatably connected on both sides of the rotating roller. The intake pipe and the exhaust pipe are fixedly connected and communicated with the steam generator.
[0007] Preferably, the intake pipe movably passes through the side wall of the preheating shell, and the serpentine tube is located outside the storage cavity.
[0008] Preferably, a plurality of spray heads are fixedly connected and communicated to the bottom of the preheating box. The spray heads are communicated with the storage cavity, and the spray heads are equipped with solenoid valve structures.
[0009] Preferably, a cylinder is fixedly connected to the top surface of the preheating shell, and a moving frame is fixedly connected to the end of the piston rod of the cylinder.
[0010] Preferably, a storage box is fixedly connected to the top surface of the preheating shell, a feeding pump is fixedly connected to the side wall of the storage box, a feeding pipe is fixedly connected and communicated at the discharge port of the feeding pump, and the feeding pipe is communicated with the storage cavity.
[0011] Preferably, two openings are formed at the bottom of both sides of the preheating shell.
[0012] The beneficial technical effects of the present utility model are as follows: The preheating assembly can preheat the coating material and the diaphragm. The preheating method is diverse, the preheating is sufficient, and problems are not likely to occur during production, avoiding the decline of coating quality. Moreover, the rotating roller can preheat the diaphragm conveyed by the conveyor belt, and the diaphragm can be flattened during the preheating process. After preheating, the binding force of the diaphragm can be enhanced, the bubbles generated during the coating process can be reduced, the uniformity of the coating can be improved, and the quality of the coating is ensured. The serpentine tube can preheat the coating material in the storage cavity. After heating, the fluidity of the coating material becomes stronger, and at the same time its adhesion is also enhanced, which can better adhere to the diaphragm and improve the quality of the coating. Description of the Drawings
[0013] Figure 1 It is a schematic diagram of the preheating device and the coating machine of the diaphragm coating machine of the present utility model.
[0014] Figure 2 It is a schematic diagram of a vertical cross-section of the preheating device and the coating machine of the diaphragm coating machine of the present utility model.
[0015] Figure 3 It is a schematic diagram of a partial cross-section of the preheating device of the diaphragm coating machine of the present utility model.
[0016] In the figure: conveyor (1), steam generator (2), intake pipe (21), exhaust pipe (22), preheating shell (3), opening (31), cylinder (32), storage box (33), feeding pump (34), feeding pipe (35), preheating assembly (4), preheating box (41), serpentine tube (42), moving frame (43), rotating roller (44), cylindrical cavity (45), connecting pipe (46), storage cavity (47), nozzle (48), fixing block (5), threaded rod (51), scraping strip (52), cylindrical rod (53). Detailed Embodiments
[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0018] As Figures 1 - 3 shown, the present invention provides a preheating device for a diaphragm coater, including a conveyor 1. A steam generator 2 is provided on the side wall of the conveyor 1. A preheating shell 3 is fixedly connected to the top surface of the conveyor 1. A preheating assembly 4 is arranged inside the preheating shell 3. The preheating assembly 4 includes a preheating box 41 fixedly connected to one side of the inner wall of the preheating shell 3, a moving frame 43 arranged on the other side of the inner wall of the preheating shell 3. A serpentine tube 42 is arranged inside the preheating box 41. A storage cavity 47 is formed inside the serpentine tube 42. An exhaust pipe 22 and a connecting pipe 46 are fixedly connected and communicated on both sides of the serpentine tube 42. A rotating roller 44 is rotatably connected in a groove on the bottom surface of the moving frame 43. A cylindrical cavity 45 is formed inside the rotating roller 44. An intake pipe 21 and a connecting pipe 46 are rotatably connected on both sides of the rotating roller 44. The intake pipe 21 and the exhaust pipe 22 are fixedly connected and communicated with the steam generator 2; the preheating assembly 4 can preheat the coating material and the diaphragm. The preheating method is diverse, the preheating is sufficient, and problems are not likely to occur during production, avoiding the decline of coating quality. By controlling the steam generator 2, the temperature can be accurately adjusted, reducing temperature fluctuations and ensuring the coating quality. The steam generator 2 transports steam through the intake pipe 21 into the cylindrical cavity 45 of the rotating roller 44. The cylindrical cavity 45 is preheated by the steam. When coating, the rotating roller 44 is adjusted to contact the conveyor belt of the conveyor 1. At this time, the rotating roller 44 can preheat the diaphragm conveyed by the conveyor belt. During the preheating process, the diaphragm can also be flattened. After the diaphragm is preheated, its bonding force can be enhanced, the bubbles generated during the coating process can be reduced, and the uniformity of the coating can be improved, ensuring the coating quality. The steam flows through the cylindrical cavity 45 into the connecting pipe 46 and is transported by the connecting pipe 46 into the serpentine tube 42. The serpentine tube 42 can preheat the coating material in the storage cavity 47. After the heated coating material becomes more fluid, its adhesion is also enhanced, and it can be better bonded to the diaphragm, improving the coating quality. The used steam is transported back to the steam generator 2 through the exhaust pipe 22, facilitating the recovery of the subsequent waste heat.
[0019] In this embodiment, a cylinder 32 is fixedly connected to the top surface of the preheating shell 3. The end of the piston rod of the cylinder 32 is fixedly connected to the moving frame 43; when the cylinder 32 is opened, the piston rod of the cylinder 32 drives the piston rod to move, so that the moving frame 43 moves up and down. After the moving frame 43 moves to contact the diaphragm, the diaphragm can be preheated and flattened.
[0020] Further, a storage box 33 is fixedly connected to the top surface of the preheating shell 3. A feeding pump 34 is fixedly connected to the side wall of the storage box 33. A feeding pipe 35 is fixedly connected and communicated at the discharge port of the feeding pump 34. The feeding pipe 35 is communicated with the storage cavity 47. The storage box 33 stores coating materials. When coating work needs to be carried out, the feeding pump 34 is turned on. The feeding pump 34 transports the coating materials in the storage box 33 into the storage cavity 47 through the feeding pipe 35 and waits for preheating.
[0021] It should be noted that the air inlet pipe 21 movably passes through the side wall of the preheating shell 3, and the serpentine pipe 42 is located outside the storage cavity 47 and is conveyed by the conveyor 1. The air inlet pipe 21 movably passes through the preheating shell 3. When the moving frame 43 moves up and down, the air inlet pipe 21 can also normally convey steam to the rotating roller 44. The serpentine pipe 42 can heat the coating materials inside the storage cavity 47 to improve the adhesion of the coating materials.
[0022] It should also be noted that a plurality of nozzles 48 are fixedly connected and communicated at the bottom of the preheating box 41. The nozzles 48 are communicated with the storage cavity 47. The nozzles 48 are equipped with solenoid valve structures. The solenoid valves on the nozzles 48 can better control the flow rate of the coating materials in the storage cavity 47, which is convenient for better coating work.
[0023] In this embodiment, two openings 31 are opened at the bottom of both sides of the preheating shell 3. The diaphragm enters the preheating shell 3 through the openings 31 for preheating.
[0024] In this embodiment, a coating machine is also disclosed, which includes a fixed block 5 fixedly connected to the side wall of the preheating shell 3, a threaded rod 51 threadedly connected to the fixed block 5, a scraping strip 52 rotatably connected to the bottom end of the threaded rod 51, two cylindrical rods 53 fixedly connected to the top surface of the scraping strip 52, and the cylindrical rods 53 are slidably connected to the fixed block 5. By rotating and adjusting the threaded rod 51, the threaded rod 51 moves up and down on the fixed block 5. The rotation of the threaded rod 51 drives the scraping strip 52 to move up and down, and the cylindrical rods 53 assist the scraping strip 52 to move up and down. The staff adjusts the height of the scraping strip 52 according to the use requirements. After adjustment, the cooperation between the conveyor 1 and the scraping strip 52 can carry out the coating work.
Claims
1. A preheating device for a diaphragm coating machine, comprising a conveyor (1), a steam generator (2) being arranged on the side wall of the conveyor (1), and a preheating shell (3) being fixedly connected to the top surface of the conveyor (1), characterized in that: A preheating assembly (4) is arranged inside the preheating shell (3), and the preheating assembly (4) comprises a preheating box (41) fixedly connected to one side of the inner wall of the preheating shell (3), and a movable frame (43) arranged on the other side of the inner wall of the preheating shell (3). A serpentine tube (42) is arranged inside the preheating box (41), and a material storage cavity (47) is provided inside the serpentine tube (42). An exhaust pipe (22) and a connecting pipe (46) are fixed and connected to both sides of the serpentine tube (42). A rotating roller (44) is rotatably connected in a groove on the bottom surface of the movable frame (43), and a columnar cavity (45) is provided inside the rotating roller (44). An air intake pipe (21) and a connecting pipe (46) are rotatably connected to both sides of the rotating roller (44), and the air intake pipe (21) and the exhaust pipe (22) are fixed and connected to the steam generator (2).
2. The preheating device for a diaphragm coating machine according to claim 1, characterized in that: The air inlet pipe (21) movably passes through the side wall of the preheating shell (3), and the serpentine pipe (42) is located outside the material storage chamber (47).
3. The preheating device for a diaphragm coating machine according to claim 1, characterized in that: A plurality of nozzles (48) are fixed and connected to the bottom of the preheating box (41), the nozzles (48) are connected to the material storage chamber (47), and the nozzles (48) are equipped with a solenoid valve structure.
4. The preheating device for a diaphragm coating machine according to claim 1, characterized in that: The top surface of the preheating shell (3) is fixedly connected to a cylinder (32), and the end of the piston rod of the cylinder (32) is fixedly connected to a moving frame (43).
5. The preheating device for a diaphragm coating machine according to claim 1, characterized in that: A material storage box (33) is fixedly connected to the top surface of the preheating shell (3), a feed pump (34) is fixedly connected to the side wall of the material storage box (33), a feed pipe (35) is fixedly connected to and communicated with the discharge port of the feed pump (34), and the feed pipe (35) is communicated with the material storage cavity (47).
6. The preheating device for a diaphragm coating machine according to claim 1, characterized in that: The bottom of both sides of the preheating shell (3) are provided with two openings (31).