Marking and alarming jig for product detection
By designing marking and alarm devices for product testing, the problems of missing tests and unreported defective products in the prior art are solved, and comprehensive inspection and identification of products are achieved, and product quality and shipment yield are ensured.
Patent Information
- Application Number
- CN202422035333.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, missed tests are prone to occur during the electrical performance testing of products, and some employees will deal with the defective products themselves without reporting them, which will affect the quality of the product.
A marking and alarm device for product detection is designed, and the sliding plate is controlled to move up and down through the first electric push rod, and the clamp column is inserted into the product for detection. When the inspection is passed, the electric push rod moves upward to remove the product; when the inspection is unqualified, the pneumatic clamping device is activated to lock the product, and the qualified product is marked through the second electric push rod and probe.
It effectively avoids personnel's own operation, ensures that all products have been tested, ensures product quality and shipment yield, and at the same time, imitation marks are avoided through specially designed probes, ensuring the accuracy of the marks.
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Figure CN222984981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product detection, and more specifically, to a jig for marking and alarming in product detection. Background Technique
[0002] In the current rapid social development, with the improvement of people's consumption level, the market environment has higher and higher requirements for the manufactured products. It is necessary to detect the production samples and the products to be shipped out of the warehouse. In the existing technology, the products to be detected are manually placed into the detection device one by one for detection. However, during the process of testing the electrical performance of the products, there will be a phenomenon of missed detection, which may lead to the situation that employees directly mark and ship the untested products, or in the case of poor testing, some employees will handle the defective products by themselves without reporting, thus affecting the overall quality of the products.
[0003] Therefore, a jig for marking and alarming in product detection is proposed to solve the above problems. Summary of the Invention
[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a jig for marking and alarming in product detection, which can realize the up and down movement of the sliding plate controlled by the first electric push rod, insert the clamping column into the product for detection, control the first electric push rod to move upward to take out the product by the controller when the detection is qualified, and start the pneumatic clamping device to lock the product when it is unqualified.
[0005] To solve the above problems, the utility model adopts the following technical scheme: A jig for marking and alarming in product detection, including a base, both the left and right ends of the top wall of the base are fixedly connected with vertical plates, the top ends of the vertical plates are fixedly connected with a top plate, the front end of the outer wall of the vertical plate is fixedly connected with a mounting plate, the bottom wall of the top plate is provided with a first electric push rod, the output end of the first electric push rod is fixedly connected with a connecting plate, a chute is opened in the middle of the outer wall of the mounting plate, the outer wall of the connecting plate is fixedly connected with a sliding plate, the bottom wall of the sliding plate is fixedly connected with a clamping column, the top wall of the base is fixedly connected with a detection plate, the top wall of the detection plate is provided with a product body, an inner cavity is opened at the top end inside the base, a pneumatic clamping device is installed inside the inner cavity, two air inlets are opened at the front end of the outer wall of the base, a control component is arranged at the rear side of the base, and a marking mechanism is arranged at the top of the product body.
[0006] Further, the marking mechanism includes a first fixing plate fixedly connected to the rear end of the bottom wall of the top plate. A second fixing plate is fixedly connected to the bottom wall of the first fixing plate. A second electric push rod is installed on the bottom wall of the second fixing plate. The output end of the second electric push rod is fixedly connected to a mounting disc, and a plurality of probe rods are fixedly connected to the inner bottom wall of the mounting disc.
[0007] Further, the control component includes a controller. Buttons are arranged on the outer wall of the controller, and a control switch is installed at the right end of the outer wall of the controller.
[0008] Further, mounting holes are formed at the four corners of the outer wall of the base.
[0009] Further, an alarm is installed at the right end of the top wall of the base.
[0010] Further, a determination system, a wireless communication module, a central processing unit, and a signal sending unit are arranged inside the controller. The controller is electrically connected to the first electric push rod, the pneumatic clamping device, the second electric push rod, and the alarm respectively.
[0011] Compared with the prior art, the advantages of the present utility model are as follows:
[0012] (1) In this solution, the first electric push rod is used to control the up and down movement of the sliding plate. After the clamping post is inserted into the product for detection, when the detection is qualified, the first electric push rod is controlled by the controller to move upward to take out the product. When it is unqualified, the pneumatic clamping device is started to lock the product, avoiding manual operation by personnel.
[0013] (2) In this solution, the second electric push rod is started to control the mounting disc and the probe rod to mark the products that have passed the detection. The probe rod is specially designed and cannot be simulated manually, so as to ensure that the products with marks are all qualified products. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 is a partial split structural schematic diagram of the present utility model;
[0016] Figure 3 is a partial sectional split structural schematic diagram of the present utility model;
[0017] Figure 4 is a structural schematic diagram of the marking mechanism of the present utility model;
[0018] Figure 5 is Figure 4 an enlarged structural schematic diagram of part A in
[0019] Figure 6 Schematic diagram of the rear view structure of the present utility model;
[0020] Figure 7 Schematic diagram of the operation flow structure of the present utility model.
[0021] Description of the reference numerals in the figure:
[0022] 1. Base; 2. Marking mechanism; 201. First fixing plate; 202. Second fixing plate; 203. Second electric push rod; 204. Mounting plate; 205. Probe; 3. Vertical plate; 4. Top plate; 5. Mounting plate; 6. First electric push rod; 7. Connecting plate; 8. Chute; 9. Sliding plate; 10. Clamping post; 11. Detection plate; 12. Inner cavity; 13. Pneumatic clamping device; 14. Air inlet; 15. Controller; 16. Button; 17. Control switch; 18. Alarm; 19. Mounting hole; 20. Product body. Specific embodiments
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. Embodiment
[0026] Please refer to Figure 1 、 Figure 2 andFigure 3 , a jig for product detection marking and alarm, comprising a base 1. Both the left and right ends of the top wall of the base 1 are fixedly connected with vertical plates 3. The top ends of the vertical plates 3 are fixedly connected with a top plate 4. The front end of the outer wall of the vertical plate 3 is fixedly connected with a mounting plate 5. A first electric push rod 6 is installed on the bottom wall of the top plate 4. The output end of the first electric push rod 6 is fixedly connected with a connecting plate 7. A chute 8 is opened in the middle of the outer wall of the mounting plate 5. A sliding plate 9 is fixedly connected to the outer wall of the connecting plate 7. A clamping post 10 is fixedly connected to the bottom wall of the sliding plate 9. A detection plate 11 is fixedly connected to the top wall of the base 1. A product body 20 is arranged on the top wall of the detection plate 11. An inner cavity 12 is opened at the top end inside the base 1. A pneumatic clamping device 13 is installed inside the inner cavity 12. Two air inlets 14 are opened at the front end of the outer wall of the base 1. A control component is arranged at the rear side of the base 1. A marking mechanism 2 is arranged at the top of the product body 20; Mounting holes 19 are opened at the four corners of the outer wall of the base 1;
[0027] In this solution, the product body 20 is placed on the top wall of the detection plate 11. The first electric push rod 6 is started through the controller 15 to drive the connecting plate 7 to control the sliding plate 9 to move up and down in the chute 8. During detection, it is necessary to ensure that the clamping post 10 is inserted into the inside of the product body 20 before detection; The base 1 is installed on the workbench through the mounting holes 19, thereby improving the stability of the device, ensuring the accuracy of the detection result, and facilitating quick installation and disassembly at the same time.
[0028] Please refer to Figure 4 、 Figure 5 and Figure 6 , the marking mechanism 2 includes a first fixing plate 201. The first fixing plate 201 is fixedly connected to the rear end of the bottom wall of the top plate 4. A second fixing plate 202 is fixedly connected to the bottom wall of the first fixing plate 201. A second electric push rod 203 is installed on the bottom wall of the second fixing plate 202. The output end of the second electric push rod 203 is fixedly connected with a mounting disc 204. A plurality of probe rods 205 are fixedly connected to the inner bottom wall of the mounting disc 204;
[0029] In this solution, by starting the second electric push rod 203, the mounting disc 204 and the plurality of probe rods 205 on the inner wall are controlled to move up and down. The probe rods 205 and the mounting disc 204 are kept at the same horizontal line. The qualified products detected are marked by applying a special pigment. At the same time, the probe rods 205 are specially designed and have a certain complexity, so as to avoid manual imitation by personnel, ensure that the products with marks are all qualified products, and at the same time, it can be judged whether there are missed-detected products according to whether the products have marks.
[0030] Please refer to Figure 1 and Figure 7, the control component includes a controller 15. A button 16 is provided on the outer wall of the controller 15, and a control switch 17 is installed at the right end of the outer wall of the controller 15; an alarm 18 is installed at the right end of the top wall of the base 1; a determination system, a wireless communication module, a central processing unit, and a signal sending unit are provided inside the controller 15. The controller 15 is electrically connected to the first electric push rod 6, the pneumatic clamping device 13, the second electric push rod 203, and the alarm 18 respectively;
[0031] In this solution, the controller 15 can control the electrical devices of the device to ensure that the device can perform different operations under different detection results; the alarm 18 can give an alarm when the detection is unqualified, so as to ensure that everyone can know that there are defective products.
[0032] Working principle: The base 1 is installed on the workbench through the mounting holes 19, thus ensuring the stability of the entire device and improving the accuracy of detection. When it is necessary to detect a product, the product body 20 is placed on the top wall of the detection board 11. The detection board 11 is designed in a shape matching the product joint. The first electric push rod 6 is started to control the sliding plate 9 to move in the chute 8. The sliding plate 9 is snapped into the inside of the product body 20 through the clamping post 10, and then the detection is carried out. The second electric push rod 203 is installed through the first fixing plate 201 and the second fixing plate 202. A plurality of probe rods 205 are fixedly connected to the inner bottom wall of the mounting plate 204. Special pigments are applied to the bottom walls of the mounting plate 204 and the probe rods 205. The probe rods 205 are specially designed and cannot be manually simulated. By starting the second electric push rod 203, the mounting plate 204 is pushed towards the product body 20, so that the outer wall of the product can be marked, ensuring that the marked products are all qualified products after detection, preventing personnel from passing off inferior goods as good ones, and at the same time ensuring that personnel can check whether each product has been detected. During the detection process, the detection result is transmitted to the controller 15 through a signal for determination. When the detection is qualified, the second electric push rod 203 is controlled to move downward through the wireless communication module, the central processing unit, and the signal sending unit to mark the product, and at the same time, the first electric push rod 6 is commanded to move upward to release the locking, and the personnel take out the product for the next detection. When the detection result is unqualified, the pneumatic clamping device 13 is started through the controller 15 to lock the clamping post 10, and at the same time, the alarm 18 gives an alarm, and the operator cannot take out the product body 20. It needs to be reported and the personnel input the password through the button 16 to control the pneumatic clamping device 13 to loosen and take out the defective product, thus ensuring that every detected defective product is known to the superior, and further ensuring the overall quality of the product and the yield rate of the products shipped.
[0033] The above are only the preferred specific embodiments of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and its improved concept of the present utility model, making equivalent substitutions or changes, should be covered by the protection scope of the present utility model.
Claims
1. A marking and alarm fixture for product inspection, comprising a base (1), characterized in that: The left and right ends of the top wall of the base (1) are fixedly connected to a vertical plate (3), the top end of the vertical plate (3) is fixedly connected to a top plate (4), the front end of the outer wall of the vertical plate (3) is fixedly connected to a mounting plate (5), the bottom wall of the top plate (4) is mounted with a first electric push rod (6), the output end of the first electric push rod (6) is fixedly connected to a connecting plate (7), a sliding groove (8) is provided in the middle of the outer wall of the mounting plate (5), the outer wall of the connecting plate (7) is fixedly connected to a sliding plate (9), and the sliding plate (9) is The bottom wall is fixedly connected to a clamping column (10), the top wall of the base (1) is fixedly connected to a detection plate (11), the top wall of the detection plate (11) is provided with a product body (20), the top end of the base (1) is provided with an inner cavity (12), a pneumatic clamping device (13) is installed inside the inner cavity (12), the front end of the outer wall of the base (1) is provided with two air inlets (14), the rear side of the base (1) is provided with a control component, and the top of the product body (20) is provided with a marking mechanism (2).
2. The marking and alarming jig for product detection according to claim 1, characterized in that: The marking mechanism (2) comprises a first fixing plate (201), the first fixing plate (201) being fixedly connected to the rear end of the bottom wall of the top plate (4), the bottom wall of the first fixing plate (201) being fixedly connected to a second fixing plate (202), the bottom wall of the second fixing plate (202) being mounted with a second electric push rod (203), the output end of the second electric push rod (203) being fixedly connected to a mounting plate (204), and the inner bottom wall of the mounting plate (204) being fixedly connected to a plurality of probes (205).
3. The marking and alarming jig for product detection according to claim 1, characterized in that: The control assembly comprises a controller (15), the outer wall of the controller (15) is provided with a button (16), and the right end of the outer wall of the controller (15) is installed with a control switch (17).
4. The marking and alarming jig for product detection according to claim 1, characterized in that: Mounting holes (19) are provided at four corners of the outer wall of the base (1).
5. The marking and alarming jig for product detection according to claim 1, characterized in that: An alarm (18) is installed at the right end of the top wall of the base (1).
6. The marking and alarming jig for product detection according to claim 3, characterized in that: The controller (15) is provided with a determination system, a wireless communication module, a central processing unit and a signal transmission unit. The controller (15) is electrically connected to the first electric push rod (6), the pneumatic clamping device (13), the second electric push rod (203) and the alarm (18) respectively.