Wear-resistant and high-temperature-resistant multidirectional ring forging machine

By designing lifting baffles, vacuum cleaners, waste chip collection devices, high-temperature resistant water pipes and smokers in the ring forging machine, the problems of waste chip splash, smoke generation and abrasive overheating in the ring forging machine are solved, and a safer and more efficient processing process is achieved.

CN222985206UActive Publication Date: 2025-06-17JIANGSU YINGLIU MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202422036766.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-17
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During the processing process, existing ring forging machines have problems such as waste chip splash, smoke generation and abrasive overheating, and lack effective protective measures and automated cooling devices.

Method used

A wear-resistant and high-temperature resistant multi-directional ring forging machine is designed, using lifting baffles, vacuum cleaners and waste chip collection devices to process waste chips, high-temperature resistant water pipes are set up to automatically cool the abrasive tools, and a smoker is installed on the top to absorb smoke.

Benefits of technology

It effectively avoids the impact of waste chip splashing on the environment and personnel, improves the efficiency of waste chip cleaning, realizes automatic cooling of abrasive tools and effective smoke removal, and improves the safety and production efficiency of the ring forging machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clamps, in particular to a wear-resistant high-temperature-resistant multidirectional ring forging machine which comprises a cylindrical grinding tool arranged below a cylindrical grinding tool body, cylindrical grinding tool water spraying columns are welded to the two ends of the cylindrical grinding tool, and rolling grinding tool water spraying columns are arranged at the two ends of a rolling grinding tool. A dust suction groove is formed in the upper end of the discharging base, a scrap collecting box is arranged at the lower end of the dust suction groove, a smoke suction machine is arranged at the upper end of the conical grinding tool body, and conical grinding tool water spraying columns are arranged on the two sides of the conical grinding tool body. The ring forging device has the beneficial effects that the lifting baffle is arranged, so that the influence on the surrounding environment and workers caused by splashing of waste chips generated in the ring forging process can be effectively avoided, the lifting baffle is provided with an air blower, and a dust collection device and a waste chip collection device are arranged at the lower end of a workpiece; the high-temperature-resistant water pipe is arranged on the periphery of the grinding tool, so that the grinding tool can be automatically cooled in the ring forging process, and the smoke suction machine is arranged on the top of the ring forging machine, so that smoke generated in the ring forging machining process can be sucked.
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Description

Technical Field

[0001] The utility model relates to the technical field of fixtures, and specifically relates to a wear-resistant and high-temperature-resistant multi-directional ring forging machine. Background Technique

[0002] A ring forging machine is a mechanical device specifically used for rolling ring forgings. Its core function is to produce ring forgings with specific shapes and performance requirements, such as bearing rings, gears, sprockets, flywheels, hubs, flanges, etc. The ring forging machine converts metal materials into high-quality ring parts through a series of process steps, such as precise heating control and complex forging processes. Structurally, ring forging machines can be mainly divided into various types such as vertical, horizontal, and rotary. Each type has its unique processing capabilities, application ranges, and production efficiencies. For example, vertical ring forging machines, with their compact structures and high processing performance, have become the main force in the production of medium and small-sized ring forgings; while horizontal ring forging machines, with their powerful processing capabilities and stability, are widely used in the production of large ring forgings.

[0003] In the prior art, the ring forging machine processes workpieces mainly through the cooperation between different movable and adjustable molds to achieve the purpose of ring forging. However, there are certain problems in the prior art. During the ring forging process, a large amount of impurities generated by chemical reactions will appear on the surface of the forging workpiece due to high-temperature treatment. When the ring forging machine drives the workpiece to rotate at high speed, waste chips will fly outwards, and there is no effective protection measure. At the same time, a large amount of smoke will be generated during the ring forging process. During the ring forging process, it is necessary to cool the surface of the mold, and there is no device that can automatically cool down. Content of the Utility Model

[0004] The purpose of the utility model is to provide a wear-resistant and high-temperature-resistant multi-directional ring forging machine to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A wear-resistant and high-temperature-resistant multi-directional ring forging machine, including

[0006] A cylindrical mold main body, a cylindrical mold is provided below the cylindrical mold main body, cylindrical mold water spray columns are welded at both ends of the cylindrical mold, rolling molds are provided at both ends of the cylindrical mold, and rolling mold water spray columns are provided at both ends of the rolling molds.

[0007] A material placing base, a dust suction groove is provided at the upper end of the material placing base, dust suction holes are provided inside the dust suction groove, a waste chip collection box is provided at the lower end of the dust suction groove, and a motor and a dust suction fan are provided inside the waste chip collection box.

[0008] A hydraulic telescopic rod, the upper part of the hydraulic telescopic rod is connected to a hinge block, the upper end of the hinge block is connected to a hinge head, and the upper part of the hinge head is connected to a lifting baffle.

[0009] Conical grinding tool body, a cigarette machine is arranged at the upper end of the conical grinding tool body, a conical grinding tool is arranged at the lower end of the conical grinding tool body, and conical grinding tool water spray columns are arranged on both sides of the conical grinding tool.

[0010] Preferably, the cylindrical grinding tool body is connected to the cylindrical grinding tool through a hydraulic lifting system. Cylindrical grinding tool water spray columns are arranged on both sides of the cylindrical grinding tool by welding. A water pump is arranged in the middle between the output end of the pipeline connected to the cylindrical grinding tool water spray column and the input end of the pipeline. The input end of the water pipe is connected to a water tank. Rolling grinding tools are arranged on both sides of the cylindrical grinding tool. Rolling grinding tool water spray columns are arranged on both sides of the rolling grinding tool by welding. The rolling grinding tool water spray column is connected to the output end of the water pipe, and a water pump is arranged in the middle between the input end of the water pipe connected to the water tank.

[0011] Preferably, a dust suction groove is arranged on the surface of the feeding base. A lot of dust suction holes are arranged inside the dust suction groove. The dust suction holes lead to a waste chip collection box below the feeding base. A motor and a dust suction fan are arranged at the upper end of the waste chip collection box near the dust suction holes. A collection drawer is arranged on the outer side of the lower end of the waste chip collection box.

[0012] Preferably, the upper end of the hydraulic telescopic rod is connected to a hinge block. The hinge block is connected to a hinge head. A lifting baffle is fixed at the upper end of the hinge head. Blowing holes are arranged on the surface of the lifting baffle. A blower is arranged at the lower end of the blowing holes. The blower is connected to a motor at the lower end.

[0013] Preferably, a cigarette machine is arranged above the conical grinding tool body. A driving motor and a cigarette suction fan are arranged inside the cigarette machine. A conical grinding tool is arranged below the conical grinding tool body. Conical grinding tool water spray columns are arranged on both sides of the conical grinding tool by welding. The conical grinding tool water spray column is connected to the output end of the water pipe, and a water pump is arranged in the middle between the input end of the water pipe connected to the water tank.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] By setting the lifting baffle, the present utility model can effectively avoid the influence of waste chips splashing generated during the ring forging process on the surrounding environment and workers. The lifting baffle is provided with a blower, a dust suction device is arranged at the lower end of the workpiece, and a waste chip collection device is arranged. During the processing, a convection can be formed to collect the generated waste chips in the waste chip collection device. By arranging high-temperature resistant water pipes around the grinding tool, automatic cooling of the processing grinding tool can be realized during the ring forging process. By arranging a cigarette machine at the top of the ring forging machine, the smoke generated during the ring forging process can be sucked to avoid the influence of a large amount of smoke generated during the processing on the surrounding environment. Brief Description of the Drawings

[0016] Figure 1 It is a right side view of the present utility model;

[0017] Figure 2 This is the left-side schematic diagram of the present utility model;

[0018] Figure 3 This is the partially enlarged schematic diagram of the present utility model.

[0019] Figure 4 This is the partially enlarged schematic diagram of the present utility model.

[0020] In the figure: 1 cylindrical grinding tool main body, 2 conical grinding tool main body, 3 material feeding base, 4 dust suction groove, 5 waste chip collection box, 6 collection drawer, 7 hydraulic telescopic rod, 8 hinge block, 9 hinge head, 10 lifting baffle, 11 blower, 12 motor, 13 conical grinding tool water spray column, 14 smoke suction machine, 15 air blowing hole, 16 cylindrical grinding tool water spray column, 17 rolling grinding tool water spray column.. Specific embodiments

[0021] In order to clearly and completely describe the purpose and technical solution of the present utility model, and make the advantages more clear, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present utility model, rather than all of the embodiments, and are only used to explain the embodiments of the present utility model, and are not used to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0022] In the description of the present utility model, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0024] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are set forth to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring these embodiments. Additionally, all embodiments can be used in combination with each other.

[0025] Please refer to Figures 1 to 3 , the present utility model provides a technical solution: a wear-resistant and high-temperature-resistant multi-directional ring forging machine, comprising

[0026] a cylindrical grinding tool main body 1, a cylindrical grinding tool is provided below the cylindrical grinding tool main body 1, cylindrical grinding tool water spray columns 16 are welded at both ends of the cylindrical grinding tool, rolling grinding tools are provided at both ends of the cylindrical grinding tool, and rolling grinding tool water spray columns 17 are provided at both ends of the rolling grinding tools;

[0027] a feeding base 3, a dust suction groove 4 is provided at the upper end of the feeding base 3, dust suction holes are provided inside the dust suction groove 4, a waste chip collection box 5 is provided at the lower end of the dust suction groove 4, and a motor and a dust suction fan are provided inside the waste chip collection box 5;

[0028] a hydraulic telescopic rod 7, a hinge block 8 is connected above the hydraulic telescopic rod, a hinge head 9 is connected to the upper end of the hinge block 8, and a lifting baffle 10 is connected above the hinge 9 head;

[0029] a conical grinding tool main body 2, a smoking machine 14 is provided at the upper end of the conical grinding tool main body 2, a conical grinding tool is provided at the lower end of the conical grinding tool main body 2, and conical grinding tool water spray columns 13 are provided on both sides of the conical grinding tool;

[0030] The cylindrical grinding tool main body 1 is connected to the cylindrical grinding tool through a hydraulic lifting system. Cylindrical grinding tool water spray columns 16 are provided by welding on both sides of the cylindrical grinding tool. A water pump is provided in the middle of the output end of the pipeline connected to the input end of the pipeline of the cylindrical grinding tool water spray column 16. The input end of the water pipe is connected to a water tank. Rolling grinding tools are provided on both sides of the cylindrical grinding tool. Rolling grinding tool water spray columns 17 are provided by welding on both sides of the rolling grinding tools. The rolling grinding tool water spray column 17 is connected to the output end of the water pipe. A water pump is provided in the middle of the input end of the water pipe connected to the water tank. By providing the cylindrical grinding tool water spray columns 16, the temperature of the cylindrical grinding tool is reduced during the ring forging process, improving the service life of the cylindrical grinding tool;

[0031] :The surface of the feeding base 3 is provided with a dust suction groove 4. Inside the dust suction groove 4, there are many dust suction holes which lead to the waste chip collection box 5 below the feeding base 3. Near the part of the upper end of the waste chip collection box close to the dust suction holes, there is a motor and a dust suction fan. On the outer side of the lower end of the waste chip collection box 5, there is a collection drawer 6. By setting the dust suction groove 4, the waste chips generated during the processing are cleaned during the processing. By setting the waste chip collection box 5, the efficiency of cleaning waste chips and the centralized temporary storage of waste chips are improved. By setting the collection drawer 6, the portability of cleaning waste chips is improved;

[0032] The upper end of the hydraulic telescopic rod 7 is connected to the hinge block 8. The hinge block 8 is connected to the hinge head 9. The upper end of the hinge head 9 is fixed with the lifting baffle 10. The surface of the lifting baffle 10 is provided with blowing holes 15. At the lower end of the blowing holes 15, there is a blower 11. The lower end of the blower 11 is connected to the motor 12. By setting the lifting baffle 10, the waste chips generated during the ring forging process are prevented from affecting the surrounding environment and personnel. By setting the blowing holes 15 and the blower 11, the waste chips generated during the ring forging process are blown inward to cooperate with the dust suction groove 4 to effectively clean the waste chips;

[0033] Above the conical grinding tool body 2, there is a smoke absorber 14. Inside the smoke absorber 14, there is a driving motor and a smoke suction fan. Below the conical grinding tool body 2, there is a conical grinding tool. On both sides of the conical grinding tool, there are conical grinding tool water spray columns 13 which are connected by welding. The conical grinding tool water spray columns 13 are connected to the output end of the water pipe. The input end of the water pipe is connected to a water pump in the middle of the water tank. By setting the smoke absorber 14, the influence of a large amount of smoke generated during the ring forging process on the surrounding environment and personnel is avoided. By setting the conical grinding tool water spray columns 13, the purpose of cooling the conical grinding tool during the ring forging process is achieved, thereby improving the service life of the conical grinding tool.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant and high-temperature resistant multi-directional ring forging machine, characterized in that: include A cylindrical mold body (1), wherein a cylindrical mold is provided below the cylindrical mold body (1), cylindrical mold water spray columns (16) are welded at both ends of the cylindrical mold, rolling molds are provided at both ends of the cylindrical mold, and rolling mold water spray columns (17) are provided at both ends of the rolling mold; A material discharging base (3), wherein a dust suction groove (4) is provided at the upper end of the material discharging base (3), a dust suction hole is provided inside the dust suction groove (4), a waste collection box (5) is provided at the lower end of the dust suction groove (4), and a motor and a dust suction fan are provided inside the waste collection box (5); A hydraulic telescopic rod (7), the upper part of the hydraulic telescopic rod is connected to a hinge block (8), the upper end of the hinge block (8) is connected to a hinge head (9), and the upper part of the hinge head (9) is connected to a lifting baffle (10); A conical mold body (2), a smoking machine (14) is arranged at the upper end of the conical mold body (2), a conical mold is arranged at the lower end of the conical mold body (2), and conical mold water spray columns (13) are arranged on both sides of the conical mold.

2. The wear-resistant and high-temperature resistant multi-directional ring forging machine according to claim 1, characterized in that: The cylindrical mold body (1) is connected to the cylindrical mold through a hydraulic lifting system, and cylindrical mold water spray columns (16) are arranged on both sides of the cylindrical mold by welding. The cylindrical mold water spray columns (16) are connected to the pipeline input end through the pipeline output end, and a water pump is arranged in the middle. The water pipe input end is connected to a water tank. Rolling molds are arranged on both sides of the cylindrical mold, and rolling mold water spray columns (17) are arranged on both sides of the rolling mold by welding. The rolling mold water spray columns (17) are connected to the water pipe output end, and the water pipe input end is connected to the water tank. A water pump is arranged in the middle.

3. The wear-resistant and high-temperature resistant multi-directional ring forging machine according to claim 1, characterized in that: A dust suction groove (4) is arranged on the surface of the discharge base (3), and a plurality of dust suction holes are arranged inside the dust suction groove (4). The dust suction holes lead to a waste collection box (5) below the discharge base (3). A motor and a dust suction fan are arranged at the upper end of the waste collection box near the dust suction holes, and a collection drawer (6) is arranged on the outer side of the lower end of the waste collection box (5).

4. The wear-resistant and high-temperature resistant multi-directional ring forging machine according to claim 1, characterized in that: The upper end of the hydraulic telescopic rod (7) is connected to a hinge block (8), the hinge block (8) is connected to a hinge head (9), a lifting baffle (10) is fixed to the upper end of the hinge head (9), a blowing hole (15) is provided on the surface of the lifting baffle (10), a blower (11) is provided at the lower end of the blowing hole (15), and a motor (12) is connected to the lower end of the blower (11).

5. The wear-resistant and high-temperature resistant multi-directional ring forging machine according to claim 1, characterized in that: A smoking machine (14) is arranged above the conical mold body (2), a driving motor and a smoking fan are arranged inside the smoking machine (14), a conical mold is arranged below the conical mold body (2), conical mold water spray columns (13) are arranged on both sides of the conical mold by welding, the conical mold water spray columns (13) are connected to the output end of the water pipe, and the input end of the water pipe is connected to a water pump arranged in the middle of the water tank.