Continuous casting equipment for lead-acid storage battery grid
By using a combination of telescopic hydraulic rod and sliding limit support plate in the lead-acid battery grid continuous casting equipment, the problem of molding compression and failure to be extruded and formed in time after long-term use of the equipment is solved, and a more efficient molding effect is achieved.
Patent Information
- Application Number
- CN202422464940.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-10-12
AI Technical Summary
After long-term use of lead-acid battery grid continuous casting equipment, the molding compression cannot be extruded and formed in time, affecting its molding effect.
The flattening extrusion pad on the sliding limit support plate is driven by a telescopic hydraulic rod to contact the aluminum sheet for flattening, and input it to the compression molding base through the rotating transmission wheel for the second processing.
It effectively avoids the blunt knife effect caused by the change in the mold friction after the equipment is used, and improves the processing efficiency and molding effect.
Smart Images

Figure CN222985685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of continuous casting equipment, in particular to a continuous casting equipment for lead-acid battery grids. Background Art
[0002] The continuous casting equipment for lead-acid battery grids is a key equipment in the manufacturing process of lead-acid batteries. Its function is to efficiently and stably manufacture grids. The grids play a role in conducting and collecting current and making the current distribution uniform in lead-acid batteries. At the same time, they support the active materials and are the carriers of the active materials.
[0003] In the prior art, since the device drives the aluminum sheet to move through the cooperation of the driving roller and the limiting driving wheel during use, when the aluminum sheet moves to the corresponding position for compression molding, and finally the formed aluminum sheet grid is wound and stored through the cooperation of the driving wheel and the winding disc. During the compression molding process, the friction force of the mold may change due to the long-term use of the equipment, and the used mold will also cause a dull knife effect during molding, affecting the molding effect during processing. Therefore, it is necessary to improve a continuous casting equipment for lead-acid battery grids to solve the above problems. Summary of the Utility Model
[0004] In order to overcome the problem that the continuous casting equipment for lead-acid battery grids cannot be extruded and formed in time after long-term processing, which affects its forming effect.
[0005] The technical solution of the utility model is: a continuous casting equipment for lead-acid battery grids, including a cleaning and disinfection tank, a support and fixing frame, a transmission connecting plate, a compression molding base, a flattening transmission base, a fixed support column, and a molding base top plate. It also includes a telescopic hydraulic rod, a sliding limit support plate, a flattening extrusion pad, and a transmission component. The support and fixing frame is arranged on the left side of the cleaning and disinfection tank, the transmission connecting plate is fixedly connected to the right side of the cleaning and disinfection tank, the compression molding base is arranged on the right side of the transmission connecting plate, the flattening transmission base is arranged on the right side of the compression molding base, the fixed support column is arranged on the top of the compression molding base, the fixed support column is fixedly connected to the top of the molding base top plate, the transmission component is arranged inside the cleaning and disinfection tank, the telescopic hydraulic rod is arranged inside the flattening transmission base, the sliding limit support plate is arranged on the top of the telescopic hydraulic rod, and the flattening extrusion pad is fixedly connected to the bottom of the sliding limit support plate. The telescopic hydraulic rod drives the sliding limit support plate to expand and contract, and the flattening extrusion pad drives the grid to be flattened during the expansion and contraction process.
[0006] Preferably, a cleaning and disinfection box is provided to clean and disinfect the aluminum sheet, achieving an environmental protection effect. The provided support fixing frame plays a role in unwinding and rewinding the aluminum sheet. The provided transmission connecting plate plays a role in limiting the transmission of the aluminum sheet during transmission. The provided compression molding base platform plays a role in supporting the compression molding components. The provided flattening transmission base platform provides a protection and stability effect for the flattening components. The provided flattening transmission base platform plays a role in supporting the top plate of the molding base platform. The provided top plate of the molding base platform plays a role in protecting and supporting the internal structure.
[0007] Preferably, there are two compression molding base platforms, and the two compression molding base platforms are symmetrically and fixedly connected to the left and right sides of the flattening transmission base platform. The two provided compression molding base platforms play a role in secondary processing.
[0008] Preferably, telescopic compression rods are provided at the bottom of the top plate of the molding base platform. The bottom of the telescopic compression rods is fixedly connected to a molding upper die. The bottom of the molding upper die is fixedly connected to a limit fixing sleeve. A shock-absorbing spring is fixedly connected between the limit fixing sleeve and the compression molding base platform. A telescopic hydraulic rod is fixedly connected inside the flattening transmission base platform. The top of the telescopic hydraulic rod is fixedly connected to a sliding limit support plate. The bottom of the sliding limit support plate is fixedly connected to a flattening extrusion pad. A rotating transmission wheel is rotatably connected inside the flattening transmission base platform. The rotating transmission wheel is rotatably connected inside the sliding limit support plate. The provided telescopic compression rods push the molding upper die to press and form the aluminum sheet on the top of the compression molding base platform, and the shock-absorbing effect is maintained through the limit fixing sleeve and the shock-absorbing spring.
[0009] Preferably, a chute is provided at the corresponding position of the compression molding base platform for the limit fixing sleeve. The compression molding base platform slides inside the chute. Through the chute provided inside the compression molding base platform at the corresponding position of the limit fixing sleeve, the limit fixing sleeve is limited during sliding.
[0010] Preferably, a chute is provided at the corresponding position of the flattening transmission base platform for the sliding limit support plate. The sliding limit support plate slides inside the chute. Through the chute provided inside the flattening transmission base platform at the corresponding position of the sliding limit support plate, the sliding limit support plate is limited during sliding.
[0011] Preferably, the transmission assembly includes a first motor disposed on the front of the support fixing frame. The output end of the first motor is fixedly connected to a first transmission disc which is rotatably connected inside the support fixing frame. Inside the cleaning and disinfection box, there is a limit guiding roller rotatably connected, and a limit driving wheel is rotatably connected inside the cleaning and disinfection box. An external transmission belt is connected to the limit driving wheel. Inside the compression molding base, there is a cleaning roller rotatably connected. On the front of the support fixing frame, there is a second motor fixedly connected, and the output end of the second motor is fixedly connected to a second transmission disc which is rotatably connected inside the support fixing frame. By setting the first motor to drive the first transmission disc to rotate, during the transmission process, the aluminum sheet is driven to pass through the limit guiding roller and enter the inside of the cleaning and disinfection box.
[0012] Preferably, the limit driving wheel is provided with a sliding groove at the corresponding position of the transmission belt. The transmission belt is connected to the outside of the limit driving wheel. By providing the sliding groove at the corresponding position of the transmission belt inside the limit driving wheel, the transmission belt is limited during transmission.
[0013] The beneficial effects of the present utility model:
[0014] 1. By setting the telescopic hydraulic rod to drive the flattening extrusion pad on the sliding limit support plate to contact the aluminum for flattening, and then inputting it into the compression molding base through the rotating transmission wheel for secondary processing, the equipment will not be affected by the effect of blunt knives after long-term use, enabling it to perform secondary processing, improving its processing efficiency, and enhancing the forming effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the external structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the structure of the compression molding base of the present utility model;
[0017] Figure 3 is a schematic diagram of the structure of the flattening transmission base of the present utility model;
[0018] Figure 4 is a schematic diagram of the structure of the transmission assembly of the present utility model;
[0019] Figure 5 is a schematic diagram of a partial structure of the transmission assembly of the present utility model.
[0020] Description of the reference numerals: 1. Cleaning and disinfection box; 2. Support fixing frame; 3. Transmission connecting plate; 4. Compression molding base; 5. Flattening transmission base; 6. Fixed support column; 7. Forming base top plate; 801. Telescopic compression rod; 802. Forming upper die; 803. Limit fixing sleeve; 804. Shock-absorbing spring; 805. Telescopic hydraulic rod; 806. Sliding limit support plate; 807. Flattening extrusion pad; 808. Rotating transmission wheel; 901. First motor; 902. First transmission disc; 903. Limit guiding roller; 904. Limit transmission wheel; 905. Transmission belt; 906. Cleaning roller; 907. Second motor; 908. Second transmission disc. Detailed implementation manners
[0021] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0022] Please refer to Figures 1 - 5 , the present utility model provides an embodiment: a continuous casting device for lead-acid battery grids, including a cleaning and disinfection box 1, a support fixing frame 2, a transmission connecting plate 3, a compression molding base 4, a flattening transmission base 5, a fixed support column 6, and a forming base top plate 7. It also includes a telescopic hydraulic rod 805, a sliding limit support plate 806, a flattening extrusion pad 807 and a transmission assembly. A support fixing frame 2 is arranged on the left side of the cleaning and disinfection box 1, a transmission connecting plate 3 is fixedly connected to the right side of the cleaning and disinfection box 1, a compression molding base 4 is arranged on the right side of the transmission connecting plate 3, a flattening transmission base 5 is arranged on the right side of the compression molding base 4, a fixed support column 6 is arranged on the top of the compression molding base 4, and a forming base top plate 7 is fixedly connected to the top of the fixed support column 6. The transmission assembly is arranged inside the cleaning and disinfection box 1. A telescopic hydraulic rod 805 is arranged inside the flattening transmission base 5, a sliding limit support plate 806 is arranged on the top of the telescopic hydraulic rod 805, and a flattening extrusion pad 807 is fixedly connected to the bottom of the sliding limit support plate 806. The telescopic hydraulic rod 805 drives the sliding limit support plate 806 to expand and contract, and the flattening extrusion pad 807 is driven to flatten the grid during the expansion and contraction process. The cleaning and disinfection box 1 is arranged to clean and disinfect the aluminum sheet, achieving an environmental protection effect. The support fixing frame 2 is arranged to play a role in unwinding and rewinding the aluminum sheet. The transmission connecting plate 3 plays a role in limiting and transmitting the transmitted aluminum sheet. The compression molding base 4 plays a role in supporting the compression molding components. The flattening transmission base 5 provides a protection and stability effect for the flattening components, and also plays a role in supporting the forming base top plate 7. The forming base top plate 7 plays a role in protecting and supporting the internal structure. There are two compression molding bases 4, and the two compression molding bases 4 are symmetrically and fixedly connected to the left and right sides of the flattening transmission base 5. The two compression molding bases 4 arranged play a role in secondary processing.
[0023] Please refer to Figures 2 - 3 In this embodiment, a telescopic compression rod 801 is provided at the bottom of the forming base top plate 7. The bottom of the telescopic compression rod 801 is fixedly connected to a forming upper die 802. The bottom of the forming upper die 802 is fixedly connected to a limit fixing sleeve 803. A shock-absorbing spring 804 is fixedly connected between the limit fixing sleeve 803 and the compression forming base 4. A telescopic hydraulic rod 805 is fixedly connected inside the flattening transmission base 5. The top of the telescopic hydraulic rod 805 is fixedly connected to a sliding limit support plate 806. The bottom of the sliding limit support plate 806 is fixedly connected to a flattening extrusion pad 807. A rotating transmission wheel 808 is rotatably connected inside the flattening transmission base 5. The rotating transmission wheel 808 is rotatably connected inside the sliding limit support plate 806. By setting the telescopic compression rod 801 to push the forming upper die 802 to press and form the aluminum sheet on the top of the compression forming base 4, and maintaining its shock-absorbing effect through the limit fixing sleeve 803 and the shock-absorbing spring 804. The limit fixing sleeve 803 is provided with a sliding groove at the corresponding position of the compression forming base 4, and the compression forming base 4 slides inside the sliding groove. Through the sliding groove provided at the corresponding position of the limit fixing sleeve 803 inside the compression forming base 4, the limit fixing sleeve 803 is limited when sliding. The flattening transmission base 5 is provided with a sliding groove at the corresponding position of the sliding limit support plate 806, and the sliding limit support plate 806 slides inside the sliding groove. Through the sliding groove provided at the corresponding position of the sliding limit support plate 806 inside the flattening transmission base 5, the sliding limit support plate 806 is limited when sliding.
[0024] Please refer to Figures 4 - 5 The transmission assembly includes a first motor 901. The first motor 901 is provided on the front surface of the support fixing frame 2. The output end of the first motor 901 is fixedly connected to a first transmission disc 902. The first transmission disc 902 is rotatably connected inside the support fixing frame 2. A limit guiding roller 903 is rotatably connected inside the cleaning and disinfection box 1. A limit transmission wheel 904 is rotatably connected inside the cleaning and disinfection box 1. A transmission belt 905 is externally connected to the limit transmission wheel 904. A cleaning roller 906 is rotatably connected inside the compression forming base 4. A second motor 907 is fixedly connected to the front surface of the support fixing frame 2. The output end of the second motor 907 is fixedly connected to a second transmission disc 908. The second transmission disc 908 is rotatably connected inside the support fixing frame 2. By setting the first motor 901 to drive the first transmission disc 902 to rotate, the aluminum sheet is driven during the transmission process to pass through the limit guiding roller 903 and enter the inside of the cleaning and disinfection box 1. The limit transmission wheel 904 is provided with a sliding groove at the corresponding position of the transmission belt 905. The transmission belt 905 is connected to the outside of the limit transmission wheel 904. Through the sliding groove provided at the corresponding position of the transmission belt 905 inside the limit transmission wheel 904, the transmission belt 905 is limited when transmitting.
[0025] When working, the aluminum sheet is placed in the first driving disk 902, and the first motor 901 is started to drive the aluminum sheet. By starting the first motor 901, the first driving disk 902 is driven to transmit the aluminum sheet through the limiting guiding roller 903 into the cleaning and disinfection box 1 for cleaning, and then conveyed through the conveyor belt 905. When it is conveyed into the internal of the compression molding base 4, the telescopic compression rod 801 pushes the upper molding die 802, and under the shock absorption effect of the limiting fixed sleeve 803 and the shock absorption spring 804, the aluminum sheet is compression molded and then sent into the internal of the flattening driving base 5. The flattening extrusion pad 807 on the sliding limiting support plate 806 is driven by the telescopic hydraulic rod 805 to contact the aluminum sheet for flattening, and then input into the compression molding base 4 through the rotating driving wheel 808 for secondary processing. The processed aluminum sheet will be cleaned by the cleaning roller 906, and then the second motor 907 is started to wind up the aluminum sheet through the second driving disk 908.
[0026] Through the above steps, the telescopic hydraulic rod 805 drives the flattening extrusion pad 807 on the sliding limiting support plate 806 to contact the aluminum sheet for flattening, and then input into the compression molding base 4 through the rotating driving wheel 808 for secondary processing. The processed aluminum sheet will be cleaned by the cleaning roller 906, and then the second motor 907 is started to wind up the aluminum sheet through the second driving disk 908, so as to solve the problem that after long-term processing of the lead-acid battery grid continuous casting equipment, the forming compression cannot be extruded in time, affecting its forming effect.
Claims
1. A lead-acid battery grid continuous casting device, comprising a cleaning and disinfection box (1), a support frame (2), a transmission connecting plate (3), a compression molding base (4), a flattening transmission base (5), a fixed support column (6), and a molding base top plate (7), characterized in that: The cleaning and disinfection box (1) also includes a telescopic hydraulic rod (805), a sliding limit support plate (806), a flattening and squeezing pad (807) and a transmission component. A support fixing frame (2) is arranged on the left side of the cleaning and disinfection box (1). A transmission connecting plate (3) is fixedly connected to the right side of the cleaning and disinfection box (1). A compression molding base (4) is arranged on the right side of the transmission connecting plate (3). A flattening transmission base (5) is arranged on the right side of the compression molding base (4). A fixed support column (6) is arranged on the top of the fixed support column (6). A forming base top plate (7) is fixedly connected thereto, a transmission assembly is arranged inside the cleaning and disinfection box (1), a telescopic hydraulic rod (805) is arranged inside the flattening transmission base (5), a sliding limit support plate (806) is arranged on the top of the telescopic hydraulic rod (805), a flattening pressing pad (807) is fixedly connected to the bottom of the sliding limit support plate (806), the sliding limit support plate (806) is driven to be extended and retracted by the telescopic hydraulic rod (805), and the flattening pressing pad (807) is driven to flatten the grid during the extension and retraction process.
2. The lead-acid battery grid continuous casting equipment according to claim 1, characterized in that: Two compression molding bases (4) are provided, and the two compression molding bases (4) are symmetrically fixedly connected to the left and right sides of the flattening transmission base (5).
3. The lead-acid battery grid continuous casting equipment according to claim 1, characterized in that: A telescopic compression rod (801) is arranged at the bottom of the molding base top plate (7); the bottom of the telescopic compression rod (801) is fixedly connected to a molding upper mold (802); the bottom of the molding upper mold (802) is fixedly connected to a limit fixing sleeve (803); a damping spring (804) is fixedly connected between the limit fixing sleeve (803) and the compression molding base (4); a telescopic hydraulic rod (805) is fixedly connected inside the flattening transmission base (5); the top of the telescopic hydraulic rod (805) is fixedly connected to a sliding limit support plate (806); the bottom of the sliding limit support plate (806) is fixedly connected to a flattening compression pad (807); the inside of the flattening transmission base (5) is rotatably connected to a rotating transmission wheel (808); and the rotating transmission wheel (808) is rotatably connected inside the sliding limit support plate (806).
4. The lead-acid battery grid continuous casting equipment according to claim 3, characterized in that: The limiting fixing sleeve (803) is provided with a slide groove at a position corresponding to the compression molding base (4), and the compression molding base (4) slides inside the slide groove.
5. The lead-acid battery grid continuous casting equipment according to claim 3, characterized in that: The flattening transmission base (5) is provided with a slide groove at a position corresponding to the sliding limit support plate (806), and the sliding limit support plate (806) slides inside the slide groove.
6. The lead-acid battery grid continuous casting equipment according to claim 1, characterized in that: The transmission assembly comprises a first motor (901), the first motor (901) is arranged on the front side of the support frame (2), the output end of the first motor (901) is fixedly connected to a first transmission disc (902), the first transmission disc (902) is rotatably connected to the inside of the support frame (2), the inside of the cleaning and disinfection box (1) is rotatably connected to a limited position guide roller (903), the inside of the cleaning and disinfection box (1) is rotatably connected to a limited position transmission wheel (904), the external transmission of the limited position transmission wheel (904) is connected to a transmission belt (905), the inside of the compression molding base (4) is rotatably connected to a cleaning roller (906), the front side of the support frame (2) is fixedly connected to a second motor (907), the output end of the second motor (907) is fixedly connected to a second transmission disc (908), and the second transmission disc (908) is rotatably connected to the inside of the support frame (2).
7. The lead-acid battery grid continuous casting equipment according to claim 6, characterized in that: The position-limiting transmission wheel (904) is provided with a slide groove at a position corresponding to the transmission belt (905), and the transmission belt (905) is transmission-connected to the outside of the position-limiting transmission wheel (904).