Shearing machine for galvanized steel sheet production
By designing a shearing machine for the production of galvanized steel plates, using a variety of structural components to achieve automatic cutting and collection, the problems of low production efficiency and impurities in the prior art are solved, and equipment efficiency and steel plate quality are improved.
Patent Information
- Application Number
- CN202422097085.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-28
AI Technical Summary
During the production process of galvanized steel plates, the existing shearing machine requires equipment to suspend material collection after cutting, resulting in a decrease in production efficiency and impurities during cutting affect the quality of the tool and steel plate.
A shearing machine for the production of galvanized steel plates was designed, which adopts the structures of base, side frame, crankshaft, work-shaped shaft, fixing frame, tool, conveyor belt, movable frame, collection box, drive motor, lower auxiliary roller, cylinder, piston rod, top frame, upper auxiliary roller, sponge brush, bidirectional screw and roller, etc., to realize automatic cutting and collection of steel plates, ensure the continuous operation of the equipment and clean the surface of the steel plate.
It improves the equipment efficiency of galvanized steel plate production, ensures that the cut steel plate can be collected and cleaned in a timely manner, avoids impurities affecting the cutting quality, and extends the service life of the tool.
Smart Images

Figure CN222985802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shearing machines, and particularly relates to a shearing machine for galvanized steel plate production. Background Technique
[0002] The production of galvanized steel plates usually requires shearing and processing of raw materials to obtain dimensions that meet product requirements. A shearing machine is a device specifically used for shearing metal materials and is commonly used for cutting metal plates, steel pipes and other materials. For the production of galvanized steel plates, a shearing machine suitable for production needs is usually selected. When selecting a suitable shearing machine, factors such as production needs, workpiece size and thickness, and production efficiency need to be considered. In addition, in order to ensure production quality, the operation and maintenance of the shearing machine are also very important. Operators should operate strictly in accordance with the operating procedures and regularly carry out equipment maintenance.
[0003] When the existing shearing machine is in use, after the steel plate is cut, when taking the cut steel plate, the equipment needs to be paused, and then the cut steel plate is taken and the equipment is restarted to continue cutting the steel plate, which also results in a reduction in the production efficiency of the equipment. Moreover, when the steel plate is cut, if impurities such as stones adhere to the cutting surface of the steel plate, it may damage the cutting tool or affect the quality of the steel plate during cutting. Therefore, it is necessary to design a shearing machine for galvanized steel plate production. Content of the Utility Model
[0004] The main purpose of the utility model is to provide a shearing machine for galvanized steel plate production, which can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A shearing machine for the production of galvanized steel sheets, comprising a base, wherein the upper surface of the base is fixedly connected with side frames, the inner walls of the side frames are provided with limiting grooves, the inner walls of the side frames are rotatably connected with a crankshaft, one side of the outer surface of the crankshaft is rotatably connected with a T-shaped shaft, one end of the T-shaped shaft is provided with a fixing frame, the fixing frame is rotatably connected with the T-shaped shaft, the fixing frame is slidably connected with the limiting groove, the lower surface of the fixing frame is provided with a cutter, the upper surface of the base is provided with a first groove, the inner wall of the first groove is rotatably connected with a rotating shaft, the number of the rotating shafts is two, one end of the rotating shaft penetrates through the inner wall of the first groove and extends to the front of the base, a first motor is arranged on the front of the base, the output end of the first motor is fixedly connected with the rotating shaft, and one side of the outer surface of the rotating shaft is lapped with a conveyor belt; an annular groove is formed in the upper surface of the base, a movable frame is slidably connected to the inner wall of the annular groove, a collecting box is fixedly connected to the upper surface of the movable frame, a driving motor is installed on the upper surface of the base, the output end of the driving motor is fixedly connected with the movable frame, a second motor is arranged on the front of the side frame, and the output end of the second motor is fixedly connected with the crankshaft.
[0007] In order to enable the auxiliary steel sheet to pass through, as a shearing machine for the production of galvanized steel sheets of the present utility model, a second groove is formed in the upper surface of the base, a lower auxiliary roller is rotatably connected to the inner wall of the second groove, one end of the lower auxiliary roller penetrates through the inner wall of the second groove and extends to the front of the base, and a third motor is installed on the front of the base, and the output end of the third motor is fixedly connected with the lower auxiliary roller.
[0008] In order to cooperate with the lower auxiliary roller to assist the steel sheet, as a shearing machine for the production of galvanized steel sheets of the present utility model, an installation frame is fixedly connected to the upper surface of the base, a cylinder is installed on the upper surface of the installation frame, a piston rod is arranged at the output end of the cylinder, one end of the piston rod penetrates through the upper surface of the installation frame and extends to the inner wall of the installation frame, a top frame is fixedly connected to one end of the piston rod, and an upper auxiliary roller is rotatably connected to the inner side wall of the top frame.
[0009] In order to ensure the cleanliness of the cutting surface of the steel sheet, as a shearing machine for the production of galvanized steel sheets of the present utility model, a square column is slidably connected to the upper surface of the top frame, one end of the square column penetrates through the upper surface of the top frame and extends to the lower surface of the top frame, a bottom plate is fixedly connected to one end of the square column, a sponge brush is arranged on the lower surface of the bottom plate, and a tension spring is fixedly connected to the upper surface of the top frame, and the tension spring is fixedly connected with the square column.
[0010] In order to enable the bidirectional screw to rotate, as a shearing machine for the production of galvanized steel sheets of the present utility model, a bidirectional screw is rotatably connected to the inner surface of the top frame, and a sliding groove is formed in the upper surface of the top frame, and the sliding groove penetrates through the upper surface of the top frame and extends to the lower surface of the top frame.
[0011] In order to facilitate the movement of the bidirectional screw, as a shearing machine for galvanized steel sheet production of the present utility model, one end of the bidirectional screw penetrates the inner surface of the top frame and extends to the outer surface of the top frame, and a turntable is fixedly connected to one end of the bidirectional screw.
[0012] In order to limit the steel sheet when it passes through, as a shearing machine for galvanized steel sheet production of the present utility model, a connecting plate is threadedly connected to one side of the outer surface of the bidirectional screw. The connecting plate is slidably connected to the chute, and a roller is rotatably connected to the inner surface of the connecting plate.
[0013] Compared with the prior art, the present utility model has the following beneficial effects:
[0014] 1. In the present utility model, through the settings of the base, side frame, crankshaft and movable frame, when the crankshaft rotates, it can rotate with the I-shaped shaft to drive the I-shaped shaft to move. When the I-shaped shaft moves, it can rotate with the fixed frame to drive the fixed frame to move up and down along the limit groove and use the cutter to cut the passing steel sheet. The cut steel sheet is conveyed by the conveyor belt and falls into the collection box on the movable frame. When the collection box is full of the cut steel sheet, the drive motor runs and its output end drives the movable frame to rotate. At this time, the movable frame makes a sliding movement with the annular groove and drives another collection box on the movable frame to move to the position corresponding to the conveyor belt, which is convenient for collecting the cut steel sheet and can also ensure the continuous operation of the equipment when taking the cut steel sheet.
[0015] 2. In the present utility model, through the settings of the second groove, mounting frame, top frame, square column, sponge brush, bidirectional screw and roller, after the uncut galvanized steel sheet passes through the lower auxiliary roller, the air cylinder runs and drives the top frame to move down through the piston rod, so that the upper auxiliary roller contacts the galvanized steel sheet. At this time, the top frame drives the bottom plate and the sponge brush at the lower end of the square column to contact the upper surface of the galvanized steel sheet. The square column moves up and at this time the tension spring is in a stretched state, making the sponge brush close to the upper surface of the steel sheet. When the bidirectional screw rotates, it makes a threaded movement with the two connecting plates to drive the two connecting plates to approach each other to limit the steel sheet. When the third motor runs, its output end drives the lower auxiliary roller to rotate, and the limited steel sheet passes through. At this time, the upper auxiliary roller rotates, and the roller on the inner surface of the connecting plate rotates, ensuring that the steel sheet can be correspondingly collected into the collection box after passing through and being cut, and the sponge brush can wipe the upper surface of the steel sheet to prevent impurities from affecting the cutting quality during cutting. Description of the Drawings
[0016] Figure 1 It is a front view structural schematic diagram of the present utility model;
[0017] Figure 2 It is a structural schematic diagram of the annular groove of the present utility model;
[0018] Figure 3 Schematic diagram of the crankshaft structure of the present utility model;
[0019] Figure 4 Schematic diagram of the square column structure of the present utility model;
[0020] Figure 5 Schematic diagram of the roller structure of the present utility model.
[0021] In the figure: 1, base; 2, side frame; 3, limit groove; 4, crankshaft; 5, I-shaped shaft; 6, fixing frame; 7, tool; 8, first groove; 9, conveyor belt; 10, annular groove; 11, movable frame; 12, collection box; 13, drive motor; 14, second groove; 15, lower auxiliary roller; 16, mounting frame; 17, cylinder; 18, piston rod; 19, top frame; 20, upper auxiliary roller; 21, square column; 22, bottom plate; 23, sponge brush; 24, tension spring; 25, bidirectional screw; 26, chute; 27, turntable; 28, connecting plate; 29, roller. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] As Figures 1-5 shown, a shearing machine for the production of galvanized steel sheets includes a base 1. The upper surface of the base 1 is fixedly connected with a side frame 2. A limit groove 3 is provided on the inner wall of the side frame 2. A crankshaft 4 is rotatably connected to the inner wall of the side frame 2. One side of the outer surface of the crankshaft 4 is rotatably connected with an I-shaped shaft 5. One end of the I-shaped shaft 5 is provided with a fixing frame 6. The fixing frame 6 is rotatably connected with the I-shaped shaft 5 and is slidably connected with the limit groove 3. A tool 7 is provided on the lower surface of the fixing frame 6. A first groove 8 is provided on the upper surface of the base 1. A rotating shaft is rotatably connected to the inner wall of the first groove 8. The number of the rotating shafts is two. One end of the rotating shaft penetrates through the inner wall of the first groove 8 and extends to the front of the base 1. A first motor is provided on the front of the base 1. The output end of the first motor is fixedly connected with the rotating shaft. One side of the outer surface of the rotating shaft is lapped with a conveyor belt 9;
[0024] In this embodiment, an annular groove 10 is provided on the upper surface of the base 1. A movable frame 11 is slidably connected to the inner wall of the annular groove 10. A collection box 12 is fixedly connected to the upper surface of the movable frame 11. A drive motor 13 is installed on the upper surface of the base 1. The output end of the drive motor 13 is fixedly connected with the movable frame 11. A second motor is provided on the front of the side frame 2. The output end of the second motor is fixedly connected with the crankshaft 4.
[0025] During specific use, when the second motor operates, its output drives the crankshaft 4 to rotate. When the crankshaft 4 rotates, it can perform a rotational movement with the I-shaped shaft 5 and drive the I-shaped shaft 5 to move. When the I-shaped shaft 5 moves on the crankshaft 4, it can perform a rotational movement with the fixed frame 6 and drive the fixed frame 6 to move up and down along the limit groove 3, and use the cutter 7 to cut the steel plate passing below the cutter 7. When the first motor operates, its output drives the rotating shaft to rotate and makes the conveyor belt 9 operate. The cut steel plate is conveyed by the conveyor belt 9 and falls into the collection box 12 on the movable frame 11. When the collection box 12 is full of the cut steel plates, the drive motor 13 operates and its output drives the movable frame 11 to rotate. At this time, the movable frame 11 performs a sliding movement with the annular groove 10, and drives another collection box 12 on the movable frame 11 to move to the position corresponding to the conveyor belt 9, which is convenient for collecting the cut steel plates and can also ensure the continuous operation of the equipment when taking the cut steel plates, thus ensuring the production efficiency.
[0026] In this embodiment, a second groove 14 is formed on the upper surface of the base 1. The inner wall of the second groove 14 is rotatably connected with a lower auxiliary roller 15. One end of the lower auxiliary roller 15 penetrates through the inner wall of the second groove 14 and extends to the front of the base 1. A third motor is installed on the front of the base 1, and the output end of the third motor is fixedly connected with the lower auxiliary roller 15.
[0027] During specific use, when the third motor operates, its output can drive the rotation of the lower auxiliary roller 15, and the lower auxiliary roller 15 can assist the passage of the uncut steel plate.
[0028] In this embodiment, a mounting frame 16 is fixedly connected to the upper surface of the base 1. A cylinder 17 is installed on the upper surface of the mounting frame 16. A piston rod 18 is provided at the output end of the cylinder 17. One end of the piston rod 18 penetrates through the upper surface of the mounting frame 16 and extends into the inner wall of the mounting frame 16. One end of the piston rod 18 is fixedly connected with a top frame 19. The inner side wall of the top frame 19 is rotatably connected with an upper auxiliary roller 20.
[0029] During specific use, when the cylinder 17 operates, it drives the movement of the piston rod 18, and the piston rod 18 drives the movement of the top frame 19, so that the upper auxiliary roller 20 of the top frame 19 contacts the steel plate passing through the lower auxiliary roller 15. When the lower auxiliary roller 15 rotates, it cooperates with the upper auxiliary roller 20 to facilitate the passage of the uncut steel plate.
[0030] In this embodiment, a square column 21 is slidably connected to the upper surface of the top frame 19. One end of the square column 21 penetrates through the upper surface of the top frame 19 and extends to the lower surface of the top frame 19. One end of the square column 21 is fixedly connected with a bottom plate 22. A sponge brush 23 is provided on the lower surface of the bottom plate 22. A tension spring 24 is fixedly connected to the upper surface of the top frame 19, and the tension spring 24 is fixedly connected with the square column 21.
[0031] During specific use, when the top frame 19 drives the upper auxiliary roller 20 to descend and contact the steel plate, the sponge brush 23 contacts the steel plate. The reaction force received from the steel plate causes the bottom plate 22 to drive the square column 21 to move upward. At this time, the tension spring 24 is in a stretched state and exerts a reaction force on the bottom plate 22, so that the sponge brush 23 is close to the steel plate, and the upper surface of the steel plate is cleaned by the sponge brush 23 when the steel plate passes through.
[0032] In this embodiment, a bidirectional screw 25 is rotatably connected to the inner surface of the top frame 19, and a chute 26 is formed on the upper surface of the top frame 19. The chute 26 penetrates the upper surface of the top frame 19 and extends to the lower surface of the top frame 19.
[0033] During specific use, the bidirectional screw 25 can rotate on the inner surface of the top frame 19 and perform a threaded movement with the connecting plate 28 when rotating.
[0034] In this embodiment, one end of the bidirectional screw 25 penetrates the inner surface of the top frame 19 and extends to the outer surface of the top frame 19, and a turntable 27 is fixedly connected to one end of the bidirectional screw 25.
[0035] During specific use, the bidirectional screw 25 can be conveniently rotated through the turntable 27.
[0036] In this embodiment, a connecting plate 28 is threadedly connected to one side of the outer surface of the bidirectional screw 25. The connecting plate 28 is slidably connected to the chute 26, and a roller 29 is rotatably connected to the inner surface of the connecting plate 28.
[0037] During specific use, when the bidirectional screw 25 rotates, it can perform a threaded movement with the two connecting plates 28 to drive the two connecting plates 28 to approach and limit the steel plate. The roller 29 rolls when the steel plate passes through.
[0038] Working principle: During use, when the second motor operates, its output drives the crankshaft 4 to rotate. When the crankshaft 4 rotates, it can perform rotational motion with the I-shaped shaft 5 and drive the I-shaped shaft 5 to move. When the I-shaped shaft 5 moves on the crankshaft 4, it can perform rotational motion with the fixed frame 6 and drive the fixed frame 6 to move up and down along the limit groove 3, and use the cutter 7 to cut the steel plate passing below the cutter 7. When the first motor operates, its output drives the rotating shaft to rotate and makes the conveyor belt 9 operate. The cut steel plate is conveyed by the conveyor belt 9 and falls into the collection box 12 on the movable frame 11. When the collection box 12 is full of the cut steel plates, the drive motor 13 operates and its output drives the movable frame 11 to rotate. At this time, the movable frame 11 makes a sliding motion with the annular groove 10, and drives another collection box 12 on the movable frame 11 to move to the position corresponding to the conveyor belt 9, which is convenient for collecting the cut steel plates and can also ensure the continuous operation of the equipment when taking the cut steel plates, ensuring production efficiency. After the uncut galvanized steel plate passes through the lower auxiliary roller 15, the cylinder 17 operates and drives the top frame 19 to move down through the piston rod 18, so that the upper auxiliary roller 20 contacts the galvanized steel plate. At this time, the top frame 19 drives the bottom plate 22 at the lower end of the square column 21 and the sponge brush 23 to contact the upper surface of the galvanized steel plate. The square column 21 moves up, and at this time the tension spring 24 is in a stretched state, making the sponge brush 23 close to the upper surface of the steel plate. When the bidirectional screw 25 rotates, it performs threaded motion with the two connecting plates 28 and drives the two connecting plates 28 to approach each other to limit the steel plate. When the third motor operates, its output drives the lower auxiliary roller 15 to rotate, and makes the limited steel plate pass through. At this time, the upper auxiliary roller 20 rotates, and the roller 29 on the inner surface of the connecting plate 28 rotates, ensuring that the steel plate can pass through and be correspondingly collected into the collection box 12 after cutting, and the sponge brush 23 can wipe the upper surface of the steel plate to prevent impurities from affecting the cutting quality during cutting.
[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A shearing machine for producing galvanized steel sheets, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected with a side frame (2), the inner wall of the side frame (2) is provided with a limiting groove (3), the inner wall of the side frame (2) is rotatably connected with a crankshaft (4), one side of the outer surface of the crankshaft (4) is rotatably connected with an I-shaped shaft (5), one end of the I-shaped shaft (5) is provided with a fixing frame (6), the fixing frame (6) is rotatably connected with the I-shaped shaft (5), the fixing frame (6) is slidably connected with the limiting groove (3), a tool (7) is provided on the lower surface of the fixing frame (6), the upper surface of the base (1) is provided with a first groove (8), the inner wall of the first groove (8) is rotatably connected with a rotating shaft, there are two rotating shafts, one end of the rotating shaft passes through the inner wall of the first groove (8) and extends to the front of the base (1), a first motor is provided on the front of the base (1), the output end of the first motor is fixedly connected with the rotating shaft, and a conveyor belt (9) is overlapped on one side of the outer surface of the rotating shaft; The upper surface of the base (1) is provided with an annular groove (10), the inner wall of the annular groove (10) is slidably connected to a movable frame (11), the upper surface of the movable frame (11) is fixedly connected to a collection box (12), a driving motor (13) is mounted on the upper surface of the base (1), the output end of the driving motor (13) is fixedly connected to the movable frame (11), a second motor is arranged on the front side of the side frame (2), and the output end of the second motor is fixedly connected to the crankshaft (4).
2. A shearing machine for galvanized steel sheet production according to claim 1, characterized in that: The upper surface of the base (1) is provided with a second groove (14), the inner wall of the second groove (14) is rotatably connected to a lower auxiliary roller (15), one end of the lower auxiliary roller (15) passes through the inner wall of the second groove (14) and extends to the front of the base (1), and a third motor is installed on the front of the base (1), and the output end of the third motor is fixedly connected to the lower auxiliary roller (15).
3. A shearing machine for galvanized steel sheet production according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a mounting frame (16), the upper surface of the mounting frame (16) is mounted with a cylinder (17), the output end of the cylinder (17) is provided with a piston rod (18), one end of the piston rod (18) penetrates the upper surface of the mounting frame (16) and extends to the inner wall of the mounting frame (16), one end of the piston rod (18) is fixedly connected to a top frame (19), and the inner side wall of the top frame (19) is rotatably connected to an upper auxiliary roller (20).
4. A shearing machine for galvanized steel sheet production according to claim 3, characterized in that: The upper surface of the top frame (19) is slidably connected to a square column (21), one end of the square column (21) penetrates the upper surface of the top frame (19) and extends to the lower surface of the top frame (19), one end of the square column (21) is fixedly connected to a bottom plate (22), a sponge brush (23) is provided on the lower surface of the bottom plate (22), and the upper surface of the top frame (19) is fixedly connected to a tension spring (24), and the tension spring (24) is fixedly connected to the square column (21).
5. A shearing machine for galvanized steel sheet production according to claim 3, characterized in that: The inner surface of the top frame (19) is rotatably connected with a bidirectional screw rod (25), and the upper surface of the top frame (19) is provided with a slide groove (26), and the slide groove (26) passes through the upper surface of the top frame (19) and extends to the lower surface of the top frame (19).
6. A shearing machine for galvanized steel sheet production according to claim 5, characterized in that: One end of the bidirectional screw (25) passes through the inner surface of the top frame (19) and extends to the outer surface of the top frame (19), and one end of the bidirectional screw (25) is fixedly connected to a rotating disk (27).
7. A shearing machine for galvanized steel sheet production according to claim 5, characterized in that: A connecting plate (28) is threadedly connected to one side of the outer surface of the bidirectional screw (25), the connecting plate (28) is slidably connected to the slide groove (26), and a roller (29) is rotatably connected to the inner surface of the connecting plate (28).