Flame cutting machine for steel structure production
By introducing cooling components into the flame cutting machine and using cooling water and atomized water to cool the waste chips and devices, the problems of safety and low production efficiency caused by high waste chip temperature in the prior art are solved, and a more efficient cooling and production process is achieved.
Patent Information
- Application Number
- CN202421806079.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing flame cutting machines have a high temperature in the cutting area of the steel structure and the waste chips after cutting, which can easily cause damage to personnel or equipment, and need to wait for a long time to cool after cutting, resulting in low production efficiency.
A flame cutting machine for steel structure production is designed, equipped with cooling components, including a water tank, a box, a water inlet pipe, a filter plate, a water pump and atomizer, to cool the waste chips and the device through cooling water and atomized water.
It effectively reduces the waste chip temperature, prevents damage to personnel or equipment, shortens the cooling time after cutting, and improves the production efficiency and the practicality of the device.
Smart Images

Figure CN222985918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel structure cutting, and specifically relates to a flame cutting machine for steel structure production. Background Art
[0002] In construction, steel structure buildings are one of the main building structures. The characteristics of steel are high strength, light self-weight, good overall rigidity, and strong deformation ability. After the steel structure is produced and finalized, it needs to be cut into different lengths to be suitable for different environments, so a flame cutting machine will be used.
[0003] In the existing flame cutting machine, the temperature of the cutting part and waste chips of the steel structure is relatively high after cutting, which is likely to cause damage to personnel or equipment, lacking a certain degree of safety. In addition, it takes a long time to cool down after cutting, resulting in a lack of practicality for actual production needs. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the utility model provides a flame cutting machine for steel structure production, which has the advantage of being convenient for cooling waste chips and the device, and solves the problem that the high temperature of waste chips is likely to cause damage to personnel or equipment.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: A flame cutting machine for steel structure production, including a main body component; the main body component includes a base, on the top of which mounting frames are symmetrically arranged; conveying rollers, arranged between the two mounting frames, there are multiple of them, and they are all rotatably connected to the two mounting frames; a servo motor, fixedly connected to the outer side wall of one of the mounting frames, and the output end is fixedly connected to one of the conveying rollers; a fixing frame, fixedly connected to the top of the mounting frame; a flame cutting mechanism, arranged on the fixing frame; a cooling component is arranged on the base, and the cooling component includes: a water storage tank, fixedly connected to the top of the base; a box body, fixedly connected to the top of the water storage tank; a water inlet pipe, inserted into the interior of the water storage tank and also into the interior of the box body; a filter plate, fixedly connected to the inner side wall of the box body; a water pump, fixedly connected to the top of the base, and the water inlet is inserted into the interior of the box body; an atomizer, fixedly connected to the top of one of the mounting frames; a water delivery pipe, fixedly connected to the water delivery port of the water pump and arranged on the atomizer.
[0008] Preferably: The box body, the water inlet pipe, the filter plate, the water pump, the water delivery pipe, and the atomizer are taken as a group, and there are multiple groups.
[0009] Preferably: A sealing cover is hinged to the top of each box body.
[0010] Preferably, an auxiliary component is provided on the base. The auxiliary component includes: a cooling water circulator fixedly connected to the top of the base; a first pipe body disposed on the cooling water circulator and inserted into the inner side of the water storage tank; a second pipe body disposed on the cooling water circulator and inserted into the inner side of the water storage tank; and a filter screen, and filter screens are fixedly connected to the inner side walls of the first pipe body and the second pipe body.
[0011] Preferably, a temperature sensor is fixedly connected inside the water storage tank, and the temperature sensor is electrically connected to the cooling water circulator.
[0012] Preferably, the inner bottom surface of the water storage tank is set as an inclined surface.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the present utility model provides a flame cutting machine for steel structure production, which has the following beneficial effects:
[0015] The present utility model has the advantages of being convenient for cooling waste chips and the device. During cutting, the chips generated fall into the water storage tank through the gap between the conveyor rollers, and the cooling water inside the water storage tank cools the chips. When the cutting is completed, the operator turns on the water pump to pump the cooling water and chips into the box body. After being filtered by the filter plate inside the box body, the chips are collected in the box body. Subsequently, the water pump sends the water into the atomizer, and the water is atomized by the atomizer to cool the aluminum material and the device, thereby preventing the high-temperature chips from falling onto the device and causing damage to the device, and solving the problem that the high temperature of the waste chips is likely to cause damage to personnel or equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a schematic side view structural diagram of the present utility model;
[0018] Figure 3 is a schematic structural diagram of the connection mode of some devices in the present utility model;
[0019] Figure 4 is a schematic cross-sectional view structural diagram of the box body in the present utility model;
[0020] Figure 5 is a schematic cross-sectional view structural diagram of the water storage tank in the present utility model;
[0021] Figure 6 is a schematic structural diagram of the internal device of the water inlet pipe in the present utility model.
[0022] In the figure:
[0023] 1. Main body assembly; 11. Base; 12. Mounting frame; 13. Conveyor roller; 14. Servo motor; 15. Fixed frame; 16. Flame cutting mechanism;
[0024] 2. Cooling assembly; 21. Water storage tank; 22. Box body; 23. Water inlet pipe; 24. Filter plate; 25. Water pump; 26. Water delivery pipe; 27. Atomizer;
[0025] 3. Auxiliary assembly; 31. Cooling water circulator; 32. Pipe body 1; 33. Pipe body 2; 34. Filter screen;
[0026] 4. Sealing cover; 5. Temperature sensor. Specific implementation mode
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0028] Embodiment 1
[0029] Refer to Figures 1-6 , a flame cutting machine for steel structure production, including a main body assembly 1; the main body assembly 1 includes a base 11, on the top of which mounting frames 12 are symmetrically arranged; conveyor rollers 13, arranged between the two mounting frames 12, there are multiple, and all are rotatably connected to the two mounting frames 12; a servo motor 14, fixedly connected to the outer side wall of one of the mounting frames 12, and the output end is fixedly connected to one of the conveyor rollers 13; a fixed frame 15, fixedly connected to the top of the mounting frame 12; a flame cutting mechanism 16, arranged on the fixed frame 15; a cooling assembly 2 is arranged on the base 11, and the cooling assembly 2 includes: a water storage tank 21, fixedly connected to the top of the base 11; a box body 22, fixedly connected to the top of the water storage tank 21; a water inlet pipe 23, inserted into the water storage tank 21 and also inserted into the box body 22; a filter plate 24, fixedly connected to the inner side wall of the box body 22; a water pump 25, fixedly connected to the top of the base 11, and the water inlet is inserted into the box body 22; an atomizer 27, fixedly connected to the top of one of the mounting frames 12; a water delivery pipe 26, fixedly connected to the water outlet of the water pump 25 and arranged on the atomizer 27; the box body 22, the water inlet pipe 23, the filter plate 24, the water pump 25, the water delivery pipe 26, the atomizer 27 are a group, and there are multiple groups; a sealing cover 4 is hinged to the top of each water inlet pipe 23.
[0030] When ready for use, the operator places the base 11 in a designated position. Subsequently, the operator places the aluminum material on the conveyor rollers 13. Then, the operator turns on the servo motor 14. Through the cooperation of the internal gears and chains of the mounting frame 12, multiple conveyor rollers 13 are driven to rotate simultaneously, so as to convey the conveyor rollers 13 to the bottom of the fixing frame 15. Subsequently, after the operator turns off the servo motor 14, it is cut by the flame cutting mechanism 16. The debris generated during cutting falls into the water storage tank 21 through the gaps between the conveyor rollers 13, and the debris is cooled by the cooling water inside the water storage tank 21. When the cutting is completed, the operator turns on the water pump 25, and the cooling water and debris are pumped into the box body 22 through the water inlet pipe 23. After being filtered by the filter plate 24 inside the box body 22, the debris is collected in the box body 22, which is convenient for the operator to process the debris subsequently. Then, the water pump 25 sends the water into the atomizer 27 through the water delivery pipe 26. The water is atomized by the atomizer 27 to cool the aluminum material and the device. After cooling, the water falls back into the water storage tank 21 through the gaps between multiple conveyor rollers 13 for recycling, thereby preventing high-temperature debris from falling onto the device and causing damage to the device, thus improving the practicability of the device; the box body 22, the water inlet pipe 23, the filter plate 24, the water pump 25, the water delivery pipe 26, and the atomizer 27 are a group, and multiple groups are provided, so that multiple atomizers 27 of the device can work simultaneously, improving the cooling efficiency of the device, and enabling the device to collect the debris more thoroughly under the action of multiple water pumps 25, without the operator having to collect the debris in the water storage tank 21 again, thus improving the working efficiency of the operator; a sealing cover 4 is hinged on the top of each box body 22. The sealing cover 4 can cover the top of the box body 22, enhancing the airtightness of the water inlet of the water pump 25 and preventing the water pump 25 from being difficult to pump the cooling water into the box body 22 when the cooling water inside the water storage tank 21 is less, thus improving the stability of the device.
[0031] Embodiment 2
[0032] Refer to Figures 1-6 , on the basis of Embodiment 1, an auxiliary function is added;
[0033] An auxiliary component 3 is provided on the base 11. The auxiliary component 3 includes: a cooling water circulator 31, fixedly connected to the top of the base 11; a pipe body 32, arranged on the cooling water circulator 31 and inserted into the inner side of the water storage tank 21; a pipe body 33, arranged on the cooling water circulator 31 and inserted into the inner side of the water storage tank 21; a filter screen 34, and filter screens 34 are fixedly connected to the inner side walls of the pipe body 32 and the pipe body 33; a temperature sensor 5 is fixedly connected inside the water storage tank 21, and the temperature sensor 5 is electrically connected to the cooling water circulator 31; the inner bottom surface of the water storage tank 21 is set as an inclined surface.
[0034] After the device has been used for a long time, when the temperature of the cooling water in the water storage tank 21 rises, resulting in poor cooling effect, the operator turns on the cooling water circulator 31, pumps the cooling water in the water storage tank 21 through the first pipe body 32, and then the cooling water circulator 31 refrigerates through the compressor and exchanges heat with water to lower the temperature of the water, and the water is sent out through the circulation pump to the second pipe body 33, and the water is sent back to the water storage tank 21 through the second pipe body 33, preventing the water in the water storage tank 21 from heating up during cooling and affecting the cooling effect, thereby improving the stability of the device; a temperature sensor 5 is fixedly connected inside the water storage tank 21. When the temperature of the water in the water storage tank 21 rises to affect the cooling effect, the temperature sensor 5 transmits an electrical signal to the distribution box, and then the electrical signal is transmitted to the controller through the distribution box, and then the cooling water circulator 31 is automatically controlled to turn on through the controller, without manual operation by the operator, ensuring the stability of cooling and reducing the complex operation of the operator during use, thereby improving the practicability of the device; the inner bottom surface of the water storage tank 21 is set as an inclined surface, and the inclined surface can make the debris flow along the inclined surface to near the water inlet pipe 23, facilitating the debris to be pumped into the inside of the box body 22, thereby improving the stability of the device.
[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flame cutting machine for steel structure production, comprising a main assembly (1); the main assembly (1) comprises A base (11) having a mounting frame (12) symmetrically arranged on the top thereof; A conveying roller (13) is arranged between the two mounting frames (12), a plurality of conveying rollers (13) are provided, and all of them are rotatably connected to the two mounting frames (12); A servo motor (14) is fixedly connected to an outer side wall of the mounting frame (12) on one side, and an output end is fixedly connected to the conveying roller (13) on one side; A fixing frame (15) fixedly connected to the top of the mounting frame (12); A flame cutting mechanism (16) is arranged on the fixing frame (15); Features: A cooling assembly (2) is arranged on the base (11), and the cooling assembly (2) comprises: A water tank (21) fixedly connected to the top of the base (11); A box body (22) is fixedly connected to the top of the water tank (21); A water inlet pipe (23) is inserted into the water storage tank (21) and into the box body (22); A filter plate (24) fixedly connected to the inner wall of the box body (22); A water pump (25) is fixedly connected to the top of the base (11), and a water inlet is inserted into the interior of the box (22); An atomizer (27) is fixedly connected to the top of the mounting frame (12) on one side; The water delivery pipe (26) is fixedly connected to the water delivery port of the water pump (25) and is arranged on the atomizer (27).
2. A flame cutting machine for steel structure production according to claim 1, characterized in that: The box body (22), the water inlet pipe (23), the filter plate (24), the water pump (25), the water delivery pipe (26), and the atomizer (27) form a group, and multiple groups are provided.
3. A flame cutting machine for steel structure production according to claim 1, characterized in that: A sealing cover (4) is hingedly connected to the top of each box body (22).
4. A flame cutting machine for steel structure production according to claim 1, characterized in that: An auxiliary component (3) is arranged on the base (11), and the auxiliary component (3) comprises: A cooling water circulator (31) is fixedly connected to the top of the base (11); A pipe body (32) is arranged on the cooling water circulator (31) and inserted into the inner side of the water tank (21); The second pipe body (33) is arranged on the cooling water circulator (31) and inserted into the inner side of the water tank (21); A filter screen (34) is fixedly connected to the inner side walls of the first tube body (32) and the second tube body (33).
5. A flame cutting machine for steel structure production according to claim 4, characterized in that: A temperature sensor (5) is fixedly connected inside the water tank (21), and the temperature sensor (5) is electrically connected to the cooling water circulator (31).
6. A flame cutting machine for steel structure production according to claim 1, characterized in that: The inner bottom surface of the water tank (21) is arranged as an inclined surface.