Laser cutting discharging device for elevator angle steel machining
By designing a laser cutting and cutting device for elevator angle steel processing, including cleaning and vacuuming mechanisms, the problem of waste slag generated by laser cutting affecting the surface quality of the elevator is solved, effective cleaning and air-cooling cooling are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202421479268.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During the laser cutting of elevator angle steel, laser cutting will produce waste slag due to tool wear, insufficient laser power or insufficient material thickness. If it is not cleaned in time, it will scratch the elevator angle steel, affecting the production quality of the elevator surface.
A laser cutting and cutting device for elevator angle steel processing is designed, including a workbench, a conveyor belt, a U-shaped plate, a cleaning mechanism and a vacuum cleaner mechanism. The cleaning mechanism consists of adjustment components, mounting plates, motors and brushes. The vacuum cleaner is composed of a standpipe, a vacuum cleaner, a vacuum cleaner, a vacuum hose, a collection box and a dust exhaust hose. It can clean and collect waste slag around the cutout and cool air-cooled and cooled through the fan, connecting pipe, air guide duct and spray head.
It effectively avoids high-temperature waste slag adhering to the incision and is difficult to clean, reducing the possibility that waste slag will scratch the surface of the elevator angle steel, and reducing the time to wait for cooling through air cooling, improving work efficiency.
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Figure CN222985998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of elevator accessory processing, in particular to a laser cutting and blanking device for processing elevator angle steel. Background Art
[0002] Laser cutting is one of the thermal cutting methods. It uses a high-power density laser beam focused on the workpiece to quickly melt, vaporize, ablate or reach the ignition point of the irradiated material. At the same time, the molten material is blown away by a high-speed air flow coaxial with the beam, so as to cut the workpiece. Laser cutting can be divided into four categories: laser vaporization cutting, laser melting cutting, laser oxygen cutting, and laser scribing and controlled fracture. During the processing of elevator accessories, laser cutting is usually used to cut and process electrical accessories. However, currently, after laser cutting, the temperature of elevator accessories will rise, making it difficult to blank the cut elevator accessories.
[0003] For the above problems, a laser cutting and blanking device for processing elevator accessories disclosed in the Chinese patent with the publication number CN217618519U has the following technical key points: It includes a housing, two rotating shafts are rotatably arranged inside the housing, support plates are fixedly sleeved on the outer sides of the two rotating shafts, the rear ends of the two rotating shafts extend to the rear side of the housing and are fixedly provided with gears, a rotating motor is fixedly installed on the rear side of the housing, a worm is fixedly provided on the output shaft of the rotating motor, a clamping shaft is rotatably arranged on the rear side of the housing, and a worm gear and an elliptical wheel are fixedly sleeved on the outer side of the clamping shaft.
[0004] The above solution is found to still have at least the following defects in actual operation: During the process of laser cutting elevator angle steel, due to reasons such as tool wear, insufficient laser power, or insufficient material thickness, laser cutting will generate waste residues. If the waste residues are not cleaned up in time, they will scratch the elevator angle steel and affect the production quality of the elevator surface. Therefore, we propose a laser cutting and blanking device for processing elevator angle steel to solve the above problems. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a laser cutting and blanking device for processing elevator angle steel, which solves the problem that during the process of laser cutting elevator angle steel, due to reasons such as tool wear, insufficient laser power, or insufficient material thickness, laser cutting will generate waste residues. If the waste residues are not cleaned up in time, they will scratch the elevator angle steel and affect the production quality of the elevator surface.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A laser cutting and blanking device for processing elevator angle steel, comprising a workbench. An installation groove is formed in the top of the workbench, and a conveyor belt is rotatably installed in the installation groove. A U-shaped plate is fixedly installed on the top of the workbench. Both the left and right sides of the U-shaped plate are of an open structure. A cleaning mechanism for cleaning waste residues and a dust suction mechanism for collecting waste residues are provided on the U-shaped plate.
[0007] Preferably, the cleaning mechanism includes an adjustment component, a mounting plate, a first motor, and a brush. The adjustment component is arranged on the inner wall of the top of the U-shaped plate. The mounting plate is arranged on the adjustment component. The first motor is fixedly installed at the bottom of the mounting plate, and the brush is fixedly sleeved on the output shaft end of the first motor.
[0008] Preferably, the adjustment component includes two vertical plates, a screw rod, a second motor, a moving block, and an electric push rod. The two vertical plates are fixedly installed on the inner wall of the top of the U-shaped plate and are symmetrically distributed. The screw rod is rotatably installed on the two vertical plates. The second motor is fixedly installed on the rear side of the rear vertical plate, and the output shaft end of the second motor is fixedly connected to the screw rod. The moving block is threadedly installed on the screw rod. The electric push rod is fixedly installed at the bottom of the moving block, and the output shaft end of the electric push rod is fixedly connected to the mounting plate.
[0009] Preferably, the dust suction mechanism includes a vertical pipe, a dust suction hood, a vacuum cleaner, a dust suction hose, a collection box, and a dust discharge hose. The vertical pipe is fixedly installed on the mounting plate and is located on the right side of the first motor. The dust suction hood is fixedly installed at the bottom end of the vertical pipe. The vacuum cleaner is fixedly installed on the inner wall of the top of the U-shaped plate. The dust suction hose is fixedly installed at the suction end of the vacuum cleaner, and the end of the dust suction hose away from the vacuum cleaner is fixedly connected to the top end of the vertical pipe. The collection box is detachably installed on the top of the U-shaped plate. The dust discharge hose is fixedly installed at the discharge end of the vacuum cleaner, and the end of the dust discharge hose away from the vacuum cleaner extends into the collection box.
[0010] Preferably, a blower is fixedly installed on the inner wall of the top of the U-shaped plate on the right side of the vacuum cleaner. The output end of the blower is fixedly installed with a connecting pipe, the bottom end of the connecting pipe is fixedly installed with a duct, and the bottom of the duct is fixedly installed with a plurality of uniformly distributed spray nozzles.
[0011] Preferably, the bottom of the dust suction hood and the bottom of the plurality of spray nozzles are both higher than the bottom of the brush.
[0012] Preferably, the same guide rod is fixedly installed on one side of the two vertical plates close to each other, and the moving block is slidably installed on the guide rod.
[0013] The present utility model provides a laser cutting and blanking device for processing elevator angle steel. It has the following beneficial effects:
[0014] (1). The laser cutting and blanking device for elevator angle steel processing can clean the area around the incision after laser cutting by using a cleaning mechanism composed of two vertical plates, a screw rod, a second motor, a moving block, an electric push rod, a mounting plate, a first motor, and a brush, avoiding the adhesion of high-temperature waste residues near the incision, which are difficult to clean.
[0015] (2). The laser cutting and blanking device for elevator angle steel processing can make the dust suction hood move along with the brush and timely suck and collect the waste residues swept up by using a dust suction mechanism composed of a vertical pipe, a dust suction hood, a vacuum cleaner, a dust suction hose, a collection box, and a dust exhaust hose, reducing the possibility of the waste residues scratching the surface of the elevator angle steel.
[0016] (3). The laser cutting and blanking device for elevator angle steel processing can cool the elevator angle steel after laser cutting by air cooling through the combined action of a fan, a connecting pipe, a duct, and multiple nozzles, reducing the waiting time for cooling and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0018] Figure 2 is a sectional structural schematic diagram of the front view of the present utility model;
[0019] Figure 3 is a three-dimensional structural schematic diagram inside the present utility model;
[0020] Figure 4 is a three-dimensional structural schematic diagram of the adjustment component.
[0021] In the figure: 1, workbench; 2, installation groove; 3, conveyor belt; 4, U-shaped plate; 5, mounting plate; 6, first motor; 7, brush; 8, vertical plate; 9, screw rod; 10, second motor; 11, moving block; 12, electric push rod; 13, vertical pipe; 14, dust suction hood; 15, vacuum cleaner; 16, dust suction hose; 17, collection box; 18, dust exhaust hose; 19, fan; 20, connecting pipe; 21, duct; 22, nozzle; 23, guide rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] As Figures 1-4As shown in the figure, the present utility model provides a technical solution: a laser cutting and blanking device for elevator angle steel processing, including a workbench 1. An installation groove 2 is opened at the top of the workbench 1. A conveyor belt 3 is rotatably installed in the installation groove 2. A U-shaped plate 4 is fixedly installed at the top of the workbench 1. Both the left and right sides of the U-shaped plate 4 are of an open structure. A cleaning mechanism for cleaning waste residue and a dust suction mechanism for collecting waste residue are provided on the U-shaped plate 4. The above-mentioned dust suction mechanism includes a vertical pipe 13, a dust suction hood 14, a dust collector 15, a dust suction hose 16, a collection box 17 and a dust discharge hose 18. The vertical pipe 13 is fixedly installed on the mounting plate 5 and is located on the right side of the first motor 6. The dust suction hood 14 is fixedly installed at the bottom end of the vertical pipe 13. The dust collector 15 is fixedly installed on the inner wall of the top of the U-shaped plate 4. The dust suction hose 16 is fixedly installed at the suction end of the dust collector 15. Through the dust suction hose 16, the vertical pipe 13 and the dust suction hood 14 can be conveniently moved back and forth. One end of the dust suction hose 16 away from the dust collector 15 is fixedly connected to the top end of the vertical pipe 13. The collection box 17 is detachably installed on the top of the U-shaped plate 4. The dust discharge hose 18 is fixedly installed at the discharge end of the dust collector 15. One end of the dust discharge hose 18 away from the dust collector 15 extends into the collection box 17.
[0024] In this embodiment, the above-mentioned cleaning mechanism includes an adjustment component, a mounting plate 5, a first motor 6 and a brush 7. The adjustment component is arranged on the inner wall of the top of the U-shaped plate 4. The mounting plate 5 is arranged on the adjustment component. The first motor 6 is fixedly installed at the bottom of the mounting plate 5. The brush 7 is fixedly sleeved on the output shaft end of the first motor 6. Through the brush 7, it is convenient to clean the vicinity of the cut of the elevator angle steel, avoiding high-temperature waste residue from adhering to the vicinity of the cut. The adjustment component includes two vertical plates 8, a screw rod 9, a second motor 10, a moving block 11 and an electric push rod 12. Both vertical plates 8 are fixedly installed on the inner wall of the top of the U-shaped plate 4 and are symmetrically distributed. The two vertical plates 8 are used to support the rotation of the screw rod 9 and limit the movement range of the moving block 11. The same guide rod 23 is fixedly installed on the side of the two vertical plates 8 close to each other. The moving block 11 is slidably installed on the guide rod 23. The screw rod 9 is rotatably installed on the two vertical plates 8. The second motor 10 is fixedly installed at the rear of the rear vertical plate 8. It should be noted that the second motor 10 is a forward and reverse motor. The output shaft end of the second motor 10 is fixedly connected to the screw rod 9. The moving block 11 is threadedly installed on the screw rod 9. The electric push rod 12 is fixedly installed at the bottom of the moving block 11. The output shaft end of the electric push rod 12 is fixedly connected to the mounting plate 5.
[0025] In this embodiment, a blower 19 located on the right side of the vacuum cleaner 15 is fixedly installed on the inner wall of the top of the U-shaped plate 4. The output end of the blower 19 is fixedly installed with a connecting pipe 20. The bottom end of the connecting pipe 20 is fixedly installed with an air duct 21. The bottom of the air duct 21 is fixedly installed with a plurality of uniformly distributed nozzles 22. The bottom of the dust suction hood 14 and the bottoms of the plurality of nozzles 22 are both higher than the bottom of the brush 7. Through the above settings, it is convenient for the brush 7 to clean the waste residue.
[0026] In this embodiment, a control switch is installed on the workbench 1. The conveyor belt 3, the first motor 6, the second motor 10, the electric push rod 12, the vacuum cleaner 15, the blower 19 and the control switch are electrically connected to an external power supply wire in sequence to form a circuit. The control switch can respectively control the start and stop of the conveyor belt 3, the first motor 6, the second motor 10, the electric push rod 12, the vacuum cleaner 15 and the blower 19.
[0027] Through the above structure, a laser cutting and blanking device for elevator angle steel provided by the present utility model can clean the periphery of the incision after laser cutting, avoid the adhesion of high-temperature waste residue near the incision, which is difficult to clean, and make the dust suction hood 14 move along with the brush 7 to timely suck and collect the waste residue swept up, reduce the possibility of the waste residue scratching the surface of the elevator angle steel, and can also cool the elevator angle steel after laser cutting by air cooling, reduce the waiting time for cooling, and improve work efficiency. In specific use, the laser-cut elevator angle steel is transported to the right by the conveyor belt 3. Control the second motor 10 to rotate forward. The second motor 10 drives the screw 9 to rotate. The screw 9 controls the moving block 11 to move forward. When the brush 7 is directly above the incision, turn off the second motor 10, control the first motor 6 and the vacuum cleaner 15 to operate, and control the electric push rod 12 to extend. The electric push rod 12 drives the rotating brush 7 to move downward to clean the periphery of the incision of the elevator angle steel moving to the right. At the same time, the suction force generated by the vacuum cleaner 15 sucks and transports the swept-up waste residue into the collection box 17 for unified treatment. Then control the blower 19 to operate. The blower 19 extracts the external air, pressurizes and transports it into the air duct 21, and sprays it onto the elevator angle steel incision through a plurality of nozzles 22. While the air flow accelerates the cooling of the incision, it can also blow off the waste residue on the top surface of the elevator angle steel that has not been sucked and collected, further protecting the elevator angle steel.
[0028] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope recorded by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claimed rights.
Claims
1. A laser cutting device for elevator angle steel processing, characterized in that: The invention comprises a workbench (1), wherein a mounting groove (2) is provided on the top of the workbench (1), a conveyor belt (3) is rotatably mounted in the mounting groove (2), a U-shaped plate (4) is fixedly mounted on the top of the workbench (1), both left and right sides of the U-shaped plate (4) are open structures, and a cleaning mechanism for cleaning waste residues and a dust collecting mechanism for collecting waste residues are arranged on the U-shaped plate (4).
2. The laser cutting device for elevator angle steel processing according to claim 1 is characterized in that: The cleaning mechanism comprises an adjustment component, a mounting plate (5), a first motor (6) and a brush (7); the adjustment component is arranged on the top inner wall of the U-shaped plate (4); the mounting plate (5) is arranged on the adjustment component; the first motor (6) is fixedly mounted on the bottom of the mounting plate (5); and the brush (7) is fixedly sleeved on the output shaft end of the first motor (6).
3. The laser cutting device for elevator angle steel processing according to claim 2 is characterized in that: The adjustment assembly comprises two vertical plates (8), a screw rod (9), a second motor (10), a moving block (11) and an electric push rod (12); the two vertical plates (8) are fixedly mounted on the top inner wall of the U-shaped plate (4) and are symmetrically distributed; the screw rod (9) is rotatably mounted on the two vertical plates (8); the second motor (10) is fixedly mounted on the rear side of the rear vertical plate (8); the output shaft end of the second motor (10) is fixedly connected to the screw rod (9); the moving block (11) is threadedly mounted on the screw rod (9); the electric push rod (12) is fixedly mounted on the bottom of the moving block (11); and the output shaft end of the electric push rod (12) is fixedly connected to the mounting plate (5).
4. The laser cutting device for elevator angle steel processing according to claim 3 is characterized in that: The dust suction mechanism comprises a vertical pipe (13), a dust suction hood (14), a dust collector (15), a dust suction hose (16), a collection box (17) and a dust exhaust hose (18); the vertical pipe (13) is fixedly mounted on the mounting plate (5) and is located on the right side of the first motor (6); the dust suction hood (14) is fixedly mounted on the bottom end of the vertical pipe (13); the dust collector (15) is fixedly mounted on the top inner wall of the U-shaped plate (4); the dust suction hose (16) is fixedly mounted on the suction end of the dust collector (15); one end of the dust suction hose (16) away from the dust collector (15) is fixedly connected to the top of the vertical pipe (13); the collection box (17) is detachably mounted on the top of the U-shaped plate (4); the dust exhaust hose (18) is fixedly mounted on the discharge end of the dust collector (15); one end of the dust exhaust hose (18) away from the dust collector (15) extends into the collection box (17).
5. The laser cutting device for elevator angle steel processing according to claim 4 is characterized in that: A fan (19) located on the right side of the vacuum cleaner (15) is fixedly mounted on the top inner wall of the U-shaped plate (4); a connecting pipe (20) is fixedly mounted on the output end of the fan (19); an air guide pipe (21) is fixedly mounted on the bottom end of the connecting pipe (20); and a plurality of evenly distributed nozzles (22) are fixedly mounted on the bottom of the air guide pipe (21).
6. The laser cutting device for elevator angle steel processing according to claim 5 is characterized in that: The bottom of the dust cover (14) and the bottoms of the plurality of nozzles (22) are both higher than the bottom of the brush (7).
7. The laser cutting device for elevator angle steel processing according to claim 3 is characterized in that: A common guide rod (23) is fixedly mounted on one side of the two vertical plates (8) that are close to each other, and the moving block (11) is slidably mounted on the guide rod (23).
Citation Information
Patent Citations
Laser cutting discharging device for elevator accessory machining
CN217618519U