Carbon brush positioning device for carbon brush machining sawing machine
By designing automatic positioning and fixing devices for carbon brush processing sawing machines, the problem of inconvenient and inaccurate positioning of carbon brushes in the prior art is solved, and a more efficient and safer carbon brush processing process is achieved.
Patent Information
- Application Number
- CN202422134795.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing carbon brush processing saw machines lack special positioning devices, which leads to inconvenient and inaccurate positioning of carbon brushes, which affects work efficiency and quality, and poses safety hazards.
A carbon brush positioning device for carbon brush processing sawing machine is designed, including an automatic push positioning and loading device and a height-adjustable automatic clamping fixing device, through which the automatic positioning and rapid fixing of carbon brushes are realized.
It improves the convenience and accuracy of carbon brush processing and positioning, improves work efficiency and processing quality, and reduces safety hazards.
Smart Images

Figure CN222986407U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon brush processing, in particular to a carbon brush positioning device for a carbon brush processing sawing machine. Background Technique
[0002] The carbon brush, also called the brush, as a sliding contact part, is widely used in many electrical equipment. The carbon brush is a device for transmitting energy or signals between the fixed part and the rotating part of a motor, a generator or other rotating machinery. It is generally made of pure carbon plus a solidifying agent, and a sawing machine is needed to cut it during the manufacturing process.
[0003] The existing carbon brush processing sawing machines lack special positioning devices. Mostly, manual movement of the carbon brush is used for visual positioning, which is not only time-consuming and laborious, affecting the convenience and accuracy of positioning, reducing work efficiency and work quality, but also unable to quickly and automatically fix the carbon brush. Manual pressing is required for fixing, which not only further reduces work efficiency but also poses certain safety hazards, bringing certain adverse effects to the use process. Therefore, we propose a carbon brush positioning device for a carbon brush processing sawing machine. Content of the Utility Model
[0004] Aiming at the existing problems of the above-mentioned prior art, the utility model provides a carbon brush positioning device for a carbon brush processing sawing machine.
[0005] The utility model realizes the solution of the above technical problems through the following technical means: A carbon brush positioning device for a carbon brush processing sawing machine of the utility model includes a base. A control panel is arranged on the front outer surface of the base. An automatic push-type positioning and feeding device for improving the convenience and accuracy of carbon brush positioning is arranged on the upper outer surface of the base. The automatic push-type positioning and feeding device includes a U-shaped base. A scale is fixedly installed on the rear outer surface of the U-shaped base. Guide bottom rails are arranged on the inner surface of the lower end of the U-shaped base. Limit blocks are arranged at both ends of the guide bottom rails. An electric cylinder is fixedly installed on the outer surface of one side of the U-shaped base. A first guide sleeve is arranged between the piston rod of the electric cylinder and the middle of the inner surface of one side of the U-shaped base. The other end of the piston rod of the electric cylinder is provided with an extended connecting arm. The other end of the extended connecting arm is fixedly installed with a U-shaped positioning seat. A positioning slider is arranged between the outer surface of the lower end of the U-shaped positioning seat and the guide bottom rail. A height-adjustable automatic clamping and fixing device for improving the convenience of carbon brush fixing is arranged on the upper outer surface of the U-shaped positioning seat.
[0006] Further, the scale is fixedly connected to the outer surface of the rear end of the U-shaped base. The inner surface of the upper end of the U-shaped base is through-shaped. The guiding bottom rail is fixedly connected to the inner surface of the lower end of the U-shaped base. The limiting blocks are fixedly connected to both ends of the guiding bottom rail. The electric cylinder is fixedly connected to the outer surface of one side of the U-shaped base. The other end of the piston rod of the electric cylinder is fixedly connected to the U-shaped positioning seat through an extended connecting arm. The piston rod of the electric cylinder is movably connected to the middle part of the inner surface of one side of the U-shaped base through a first guiding sliding sleeve.
[0007] Further, the U-shaped positioning seat is movably connected to the inside of the U-shaped base through the piston rod of the electric cylinder, and the U-shaped positioning seat is slidably connected to the guiding bottom rail through positioning sliders.
[0008] Further, the height-adjustable automatic clamping and fixing device includes an L-shaped mounting arm, a hydraulic cylinder and a guide rail. A micro cylinder is fixedly installed on the outer surface of the upper end of the L-shaped mounting arm. A second guiding sliding sleeve is provided between the piston rod of the micro cylinder and the middle part of the inner surface of the upper end of the L-shaped mounting arm. The other end of the piston rod of the micro cylinder is fixedly installed with an anti-slip clamping block. The other end of the piston rod of the hydraulic cylinder is fixedly connected to a strengthened extension arm. A connecting rod is fixedly installed on the outer ring of the strengthened extension arm. A sliding ring is provided between the other end of the connecting rod and the guide rail. An anti-slip bottom plate is fixedly installed on the outer surface of the upper end of the strengthened extension arm.
[0009] Further, the micro cylinder is fixedly connected to the U-shaped positioning seat through the L-shaped mounting arm. The anti-slip clamping block is fixedly connected to the other end of the piston rod of the micro cylinder. The hydraulic cylinder is fixedly connected to the middle part of the inner surface of the lower end of the U-shaped positioning seat. The strengthened extension arm is fixedly connected to the other end of the piston rod of the hydraulic cylinder. The sliding ring is fixedly connected to the strengthened extension arm through the connecting rod. The anti-slip bottom plate is fixedly connected to the outer surface of the upper end of the strengthened extension arm.
[0010] Further, the anti-slip bottom plate is movably connected to the middle part of the inner surface of the U-shaped positioning seat through the piston rod of the hydraulic cylinder. The strengthened extension arm is slidably connected to the guide rail through the sliding ring. The anti-slip clamping block is movably connected to the anti-slip bottom plate through the piston rod of the micro cylinder.
[0011] Compared with the prior art, the present utility model provides a carbon brush positioning device for a carbon brush processing sawing machine, having the following beneficial effects:
[0012] 1. For the carbon brush positioning device for a carbon brush processing sawing machine, by providing an automatic pushing type positioning and loading device, the structure is simple and the operation is convenient, which can improve the convenience and accuracy of carbon brush processing and positioning, and improve the work efficiency and processing quality.
[0013] 2. The carbon brush positioning device for a carbon brush processing sawing machine is provided with a height-adjustable automatic clamping and fixing device, which has a simple structure and a high degree of automation. It can not only automatically clamp and fix the carbon brush during processing, improve the convenience and stability of fixing the carbon brush during processing, further improve work efficiency and work safety, but also adjust the height of fixing and processing the carbon brush according to the different thicknesses of the carbon brush during processing, thus improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 FIG. is the overall planar structure schematic diagram of the carbon brush positioning device for a carbon brush processing sawing machine of the present utility model.
[0015] Figure 2 FIG. is the planar structure schematic diagram of the automatic pushing type positioning and feeding device of the carbon brush positioning device for a carbon brush processing sawing machine of the present utility model.
[0016] Figure 3 FIG. is the planar structure schematic diagram of the height-adjustable automatic clamping and fixing device of the carbon brush positioning device for a carbon brush processing sawing machine of the present utility model.
[0017] Figure 4 FIG. is the enlarged structure schematic diagram at A of the height-adjustable automatic clamping and fixing device of the carbon brush positioning device for a carbon brush processing sawing machine of the present utility model.
[0018] In the figure: 1. Base; 2. Control panel; 3. Automatic pushing type positioning and feeding device; 4. U-shaped base; 5. Scale; 6. Guide bottom rail; 7. Limit block; 8. Electric cylinder; 9. First guide sliding sleeve; 10. Extended connecting arm; 11. U-shaped positioning seat; 12. Positioning slider; 13. Height-adjustable automatic clamping and fixing device; 14. L-shaped mounting arm; 15. Hydraulic cylinder; 16. Guide rail; 17. Micro cylinder; 18. Second guide sliding sleeve; 19. Anti-slip clamping block; 20. Reinforced extension arm; 21. Connecting rod; 22. Slip ring; 23. Anti-slip bottom plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0020] Such as Figures 1 - 4As shown in the figure, a carbon brush positioning device for a carbon brush processing sawing machine includes a base 1. A control panel 2 is provided on the front outer surface of the base 1. An automatic push-type positioning and feeding device 3 for improving the convenience and accuracy of carbon brush positioning is provided on the upper outer surface of the base 1. The automatic push-type positioning and feeding device 3 includes a U-shaped base 4. A scale 5 is fixedly installed on the rear outer surface of the U-shaped base 4. A guiding bottom rail 6 is provided on the inner surface of the lower end of the U-shaped base 4. Limit blocks 7 are provided at both ends of the guiding bottom rail 6. An electric cylinder 8 is fixedly installed on the outer surface of one side of the U-shaped base 4. A first guiding sliding sleeve 9 is provided between the piston rod of the electric cylinder 8 and the middle of the inner surface of one side of the U-shaped base 4. The other end of the piston rod of the electric cylinder 8 is provided with an extended connecting arm 10. A U-shaped positioning seat 11 is fixedly installed at the other end of the extended connecting arm 10. A positioning sliding block 12 is provided between the lower outer surface of the U-shaped positioning seat 11 and the guiding bottom rail 6. A height-adjustable automatic clamping and fixing device 13 for improving the convenience of carbon brush fixing is provided on the upper outer surface of the U-shaped positioning seat 11.
[0021] The scale 5 is fixedly connected to the rear outer surface of the U-shaped base 4. The inner surface of the upper end of the U-shaped base 4 is through-shaped. The guiding bottom rail 6 is fixedly connected to the inner surface of the lower end of the U-shaped base 4. The limit blocks 7 are fixedly connected to both ends of the guiding bottom rail 6. The electric cylinder 8 is fixedly connected to the outer surface of one side of the U-shaped base 4. The other end of the piston rod of the electric cylinder 8 is fixedly connected to the U-shaped positioning seat 11 through the extended connecting arm 10. The piston rod of the electric cylinder 8 is movably connected to the middle of the inner surface of one side of the U-shaped base 4 through the first guiding sliding sleeve 9.
[0022] The U-shaped positioning seat 11 is movably connected to the inside of the U-shaped base 4 through the piston rod of the electric cylinder 8, and the U-shaped positioning seat 11 is slidably connected to the guiding bottom rail 6 through the positioning sliding block 12.
[0023] The height-adjustable automatic clamping and fixing device 13 includes an L-shaped mounting arm 14, a hydraulic cylinder 15 and a guide rail 16. A micro cylinder 17 is fixedly installed on the upper outer surface of the L-shaped mounting arm 14. A second guiding sliding sleeve 18 is provided between the piston rod of the micro cylinder 17 and the middle of the inner surface of the upper end of the L-shaped mounting arm 14. A non-slip clamping block 19 is fixedly installed at the other end of the piston rod of the micro cylinder 17. The other end of the piston rod of the hydraulic cylinder 15 is fixedly connected to a strengthened extension arm 20. A connecting rod 21 is fixedly installed on the outer ring of the strengthened extension arm 20. A sliding ring 22 is provided between the other end of the connecting rod 21 and the guide rail 16. A non-slip bottom plate 23 is fixedly installed on the upper outer surface of the strengthened extension arm 20.
[0024] The micro cylinder 17 is fixedly connected between the L-shaped mounting arm 14 and the U-shaped positioning seat 11. The anti-slip clamping block 19 is fixedly connected to the other end of the piston rod of the micro cylinder 17. The hydraulic cylinder 15 is fixedly connected between the middle of the inner surface at the lower end of the U-shaped positioning seat 11. The reinforcing extension arm 20 is fixedly connected to the other end of the piston rod of the hydraulic cylinder 15. The slip ring 22 is fixedly connected to the reinforcing extension arm 20 through the connecting rod 21. The anti-slip bottom plate 23 is fixedly connected to the outer surface at the upper end of the reinforcing extension arm 20.
[0025] The anti-slip bottom plate 23 is movably connected between the piston rod of the hydraulic cylinder 15 and the middle of the inner surface of the U-shaped positioning seat 11. The reinforcing extension arm 20 is slidably connected to the guide rail 16 through the slip ring 22. The anti-slip clamping block 19 is movably connected to the anti-slip bottom plate 23 through the piston rod of the micro cylinder 17.
[0026] After the whole device is fixed on the sawing machine, first place the carbon brush to be processed on the anti-slip bottom plate 23. Adjust the height of the anti-slip bottom plate 23 according to the thickness of the carbon brush to be processed. By controlling the piston rod of the hydraulic cylinder 15 to push out or retract, the anti-slip bottom plate 23 is driven to rise and fall. The slip ring 22 at the other end of the connecting rod 21 on the outer surface of the reinforcing extension arm 20 can slide on the guide rail 16 to improve the stability of the lifting of the anti-slip bottom plate 23. When the anti-slip bottom plate 23 is adjusted to the appropriate height, by controlling the piston rod of the micro cylinder 17 to push out, the anti-slip clamping block 19 is driven to press down until the anti-slip clamping block 19 presses against the surface of the carbon brush, and then the carbon brush is clamped and fixed on the anti-slip bottom plate 23, completing the rapid fixation of the carbon brush. Finally, by controlling the piston rod of the electric cylinder 8 to push out or retract, the lengthening connecting arm 10 at the other end is driven to push the U-shaped positioning seat 11. The cutting position of the carbon brush can be quickly compared and positioned through the scale 5 at the rear end of the U-shaped base 4. When the U-shaped positioning seat 11 moves, the positioning slider 12 at the lower end can also slide on the guide bottom rail 6 to improve the stability.
[0027] It should be noted that in this article, relational terms such as first and second (No. 1, No. 2) are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0028] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A carbon brush positioning device for a carbon brush processing sawing machine, comprising a base (1), wherein a control panel (2) is provided on the front outer surface of the base (1), characterized in that: The upper outer surface of the base (1) is provided with an automatic push-type positioning and loading device (3) for improving the convenience and accuracy of carbon brush positioning. The automatic push-type positioning and loading device (3) comprises a U-shaped base (4). A scale (5) is fixedly mounted on the rear end outer surface of the U-shaped base (4). A guide bottom rail (6) is provided on the lower inner surface of the U-shaped base (4). Limit blocks (7) are provided at both ends of the guide bottom rail (6). An electric cylinder (8) is fixedly mounted on the outer surface of one side of the U-shaped base (4). The electric cylinder (8) ) is provided between the piston rod of the electric cylinder (8) and the middle of the inner surface of one side of the U-shaped base (4); the other end of the piston rod of the electric cylinder (8) is provided with an extended connecting arm (10); the other end of the extended connecting arm (10) is fixedly mounted with a U-shaped positioning seat (11); a positioning slider (12) is provided between the lower end outer surface of the U-shaped positioning seat (11) and the guide bottom rail (6); and the upper end outer surface of the U-shaped positioning seat (11) is provided with a height-adjustable automatic clamping and fixing device (13) for improving the convenience of fixing the carbon brush.
2. A carbon brush positioning device for a carbon brush processing sawing machine according to claim 1, characterized in that: The scale (5) is fixedly connected to the rear end outer surface of the U-shaped base (4); the upper end inner surface of the U-shaped base (4) is through-shaped; the guide bottom rail (6) is fixedly connected to the lower end inner surface of the U-shaped base (4); the limit block (7) is fixedly connected to both ends of the guide bottom rail (6); the electric cylinder (8) is fixedly connected to the outer surface of one side of the U-shaped base (4); the other end of the piston rod of the electric cylinder (8) is fixedly connected to the U-shaped positioning seat (11) via an extended connecting arm (10); and the piston rod of the electric cylinder (8) is movably connected to the middle part of the inner surface of one side of the U-shaped base (4) via a No. 1 guide sleeve (9).
3. The carbon brush positioning device for a carbon brush processing sawing machine according to claim 1, characterized in that: The U-shaped positioning seat (11) is movably connected to the interior of the U-shaped base (4) via a piston rod of the electric cylinder (8), and the U-shaped positioning seat (11) is slidably connected to the guide bottom rail (6) via a positioning slider (12).
4. The carbon brush positioning device for a carbon brush processing sawing machine according to claim 1, characterized in that: The height-adjustable automatic clamping and fixing device (13) comprises an L-shaped mounting arm (14), a hydraulic cylinder (15) and a guide rail (16); a micro cylinder (17) is fixedly mounted on the outer surface of the upper end of the L-shaped mounting arm (14); a second guide sleeve (18) is provided between the piston rod of the micro cylinder (17) and the middle of the inner surface of the upper end of the L-shaped mounting arm (14); an anti-slip clamp (19) is fixedly mounted on the other end of the piston rod of the micro cylinder (17); a reinforcing extension arm (20) is fixedly connected to the other end of the piston rod of the hydraulic cylinder (15); a connecting rod (21) is fixedly mounted on the outer ring of the reinforcing extension arm (20); a slip ring (22) is provided between the other end of the connecting rod (21) and the guide rail (16); and an anti-slip bottom plate (23) is fixedly mounted on the outer surface of the upper end of the reinforcing extension arm (20).
5. A carbon brush positioning device for a carbon brush processing sawing machine according to claim 4, characterized in that: The micro cylinder (17) is fixedly connected to the U-shaped positioning seat (11) via the L-shaped mounting arm (14); the anti-skid clamping block (19) is fixedly connected to the other end of the piston rod of the micro cylinder (17); the hydraulic cylinder (15) is fixedly connected to the middle part of the lower inner surface of the U-shaped positioning seat (11); the reinforced extension arm (20) is fixedly connected to the other end of the piston rod of the hydraulic cylinder (15); the slip ring (22) is fixedly connected to the reinforced extension arm (20) via the connecting rod (21); and the anti-skid bottom plate (23) is fixedly connected to the upper outer surface of the reinforced extension arm (20).
6. The carbon brush positioning device for a carbon brush processing sawing machine according to claim 4, characterized in that: The anti-skid bottom plate (23) is movably connected to the middle part of the inner surface of the U-shaped positioning seat (11) via the piston rod of the hydraulic cylinder (15), the reinforcing extension arm (20) is slidably connected to the guide rail (16) via the slip ring (22), and the anti-skid clamping block (19) is movably connected to the anti-skid bottom plate (23) via the piston rod of the micro cylinder (17).