Production line of steel bar truss floor support plate without dismantling bottom membrane

Abstract

The utility model discloses a bottom membrane disassembly-free steel bar truss floor support plate production line. The production line comprises a conveying line used for conveying a bottom diaphragm plate, a conveying trolley used for bearing a maintenance frame, a conveying track used for moving the conveying trolley, a bottom diaphragm plate up-and-down line station, an oil spraying station, a gridding cloth arrangement station, a material distribution station, a slicking vibration station, a steel bar truss placement station, a vibration station, a kiln entering stacking station, a maintenance station, a kiln exiting stacking station and a separation station. And a cleaning station. The conveying track comprises a first conveying track and a second conveying track. According to the steel bar truss floor support plate production line without dismantling the bottom film, automatic treatment is adopted in the whole process, human intervention is reduced, the number of workers is reduced, the labor intensity is lowered, and meanwhile the quality uniformity of products is guaranteed; automatic processing is adopted in the whole process, the production speed is increased, and the production benefits of enterprises are increased.

Description

Technical Field

[0001] The utility model relates to the field of floor bearing plate production lines, and particularly relates to a floor bearing plate production line for a reinforced truss floor slab with a non-removable bottom film. Background Art

[0002] The reinforced truss floor slab is a relatively common precast component used in the field of prefabricated buildings. It is highly favored in the construction field for its high efficiency, convenience, and safety features, such as steel structure buildings like automobile exhibition halls, steel structure factories, cement warehouses, steel structure offices, airport terminals, and railway stations. It meets the requirements of rapid construction of the main steel structure, can provide a firm working platform in a short time, and can adopt the flowing construction method of laying profiled steel sheets on multiple floors and pouring concrete slabs layer by layer.

[0003] The production method of the reinforced truss floor slab mainly relies on large-scale production lines. Currently, there are problems such as high labor intensity and long working hours for workers in the existing reinforced truss floor slab production lines, which increase the labor cost of enterprises. Moreover, due to the slow production speed of the existing reinforced truss floor slab production lines, the production efficiency of enterprises is reduced. Summary of the Invention

[0004] The purpose of the utility model is to provide a floor bearing plate production line for a reinforced truss floor slab with a non-removable bottom film, so as to solve the problems of high labor intensity, long working hours, and slow production speed of workers in the existing reinforced truss floor slab production lines.

[0005] A floor bearing plate production line for a reinforced truss floor slab with a non-removable bottom film includes a conveyor line for conveying the bottom film plate, a conveying trolley for carrying the curing rack, a conveying track for moving the conveying trolley, a bottom film plate loading and unloading station, an oil spraying station, a fiberglass mesh cloth laying station, a concrete placing station, a scraping and vibrating station, a reinforced truss placing station, a vibrating station, a kiln loading and stacking station, a curing station, a kiln unloading and stacking station, a separation station, and a cleaning station.

[0006] The conveyor line is sequentially provided with a bottom film plate loading and unloading station, an oil spraying station, a fiberglass mesh cloth laying station, a concrete placing station, a scraping and vibrating station, a reinforced truss placing station, a vibrating station, a kiln loading and stacking station, a kiln unloading and stacking station, a separation station, and a cleaning station.

[0007] The conveying track includes a first conveying track and a second conveying track. The first conveying track is provided with a curing station, and the curing station is provided with a curing kiln for completing the curing process of the reinforced truss floor slab. The second conveying track is used for conveying the empty conveying trolley.

[0008] A first manipulator for loading and unloading the bottom formwork is provided at the loading and unloading station of the bottom formwork. The first manipulator places the bottom formwork on the conveyor line. The bottom formwork moves along the conveyor line to the oil spraying station. An oil spraying device for spraying the bottom formwork is provided at the oil spraying station to spray the bottom formwork. After the oil spraying process is completed, the bottom formwork moves to the grid cloth laying station. A grid cloth placing device is provided at the grid cloth laying station to place the grid cloth on the bottom formwork. After the grid cloth is placed, it enters the cloth laying station. A cloth laying machine for cloth laying and a mixer for stirring raw materials are provided at the cloth laying station. After the mixer stirs the raw materials well, it transports them to the cloth laying machine, and the cloth laying machine performs cloth laying.

[0009] After the cloth laying process is completed, it enters the scraping and vibrating station. A scraping and vibrating device for leveling the concrete is provided at the scraping and vibrating station to make the concrete flat and uniform on the bottom formwork, facilitating the placement of the steel bar truss. It enters the steel bar truss placing station. A second manipulator for placing the steel bar truss is provided at the steel bar truss placing station. The second manipulator places the prefabricated steel bar truss on the bottom formwork that has completed cloth laying. After the steel bar truss is placed, it enters the vibrating station. An upper vibrating device and a lower vibrating device are provided at the vibrating station. The upper and lower vibrating devices make the steel bar truss and the concrete adhere better.

[0010] A first horizontal conveyor device, a first lifting and palletizing machine, and a first gantry moving manipulator are provided at the kiln loading and palletizing station. The first horizontal conveyor device transports the pre-treated steel bar truss floor slab to the curing rack. The curing rack is placed above the first lifting and palletizing machine. The first gantry moving manipulator moves the curing rack to the transport trolley, and the transport trolley moves the curing rack to the curing station for curing, completing the kiln loading process.

[0011] A second horizontal conveyor device, a second lifting and palletizing machine, and a second gantry moving manipulator are provided at the kiln unloading and palletizing station. The second gantry moving manipulator moves the curing rack above the second lifting and palletizing machine to complete the kiln unloading process. The cured steel bar truss floor slab moves from the curing rack to the second horizontal conveyor device, and the second horizontal conveyor device transports the cured steel bar truss floor slab to the separation station. The empty transport trolley returns to the kiln loading and palletizing station along the second transport track.

[0012] A unloading manipulator for separating the steel bar truss floor slab from the bottom formwork is provided at the separation station. The unloading manipulator grabs the steel bar truss floor slab and places it in the product stacking area. The bottom formwork separated from the steel bar truss floor slab continues to move along the conveyor line to the cleaning station. A cleaning machine for cleaning the bottom formwork is provided at the cleaning station to clean the debris on the bottom formwork. Thus, the bottom formwork completes a production work cycle of the steel bar truss floor slab.

[0013] Compared with the prior art, the outstanding advantages of the present utility model are:

[0014] 1. The steel bar truss floor slab production line with non-removable bottom film described in the utility model adopts automatic processing throughout the whole process, reduces human intervention, and while reducing the number of workers and labor intensity, ensures the unified quality of products.

[0015] 1. The steel bar truss floor slab production line with non-removable bottom film described in the utility model adopts automatic processing throughout the whole process, improves the production speed, and increases the production efficiency of the enterprise. Description of the Drawings

[0016] Figure 1 It is a layout schematic diagram of the steel bar truss floor slab production line with non-removable bottom film described in the utility model. Detailed Embodiment

[0017] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the attached Figure 1 drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the utility model.

[0018] Contrast Figure 1 , This kind of steel bar truss floor slab production line with non-removable bottom film includes a conveyor line 1 for conveying the bottom film plate 31, a conveyor cart 2 for carrying the curing rack 25, a conveyor track 3 for the movement of the conveyor cart 2, a bottom film plate loading and unloading station 4, an oil spraying station 5, a mesh cloth laying station 6, a cloth laying station 7, a scraping and vibrating station 8, a steel bar truss placing station 9, a vibrating station 10, a kiln loading and stacking station 11, a curing station 12, a kiln unloading and stacking station 13, a separation station 14, and a cleaning station 15.

[0019] Contrast Figure 1 , The conveyor line 1 is successively provided with a bottom film plate loading and unloading station 4, an oil spraying station 5, a mesh cloth laying station 6, a cloth laying station 7, a scraping and vibrating station 8, a steel bar truss placing station 9, a vibrating station 10, a kiln loading and stacking station 11, a kiln unloading and stacking station 13, a separation station 14, and a cleaning station 15.

[0020] Contrast Figure 1 , The conveyor track 3 includes a first conveyor track 16 and a second conveyor track 17. The first conveyor track 16 is provided with a curing station 12, and the curing station 12 is provided with a curing kiln for completing the curing process of the steel bar truss floor slab. The second conveyor track 17 is used to convey the empty conveyor cart 2.

[0021] Contrast Figure 1, a first manipulator 18 for loading and unloading the bottom formwork is provided at the upper and lower line station 7 of the bottom formwork. The first manipulator 18 places the bottom formwork 31 on the conveyor line 1; the bottom formwork 31 moves along the conveyor line 1 to the oil spraying station 5. An oil spraying device for spraying the bottom formwork 31 is provided at the oil spraying station 5 to spray the bottom formwork 31; after the oil spraying process is completed, the bottom formwork 31 moves to the grid cloth laying station 6. A grid cloth placing device is provided at the grid cloth laying station 6 to place the grid cloth on the bottom formwork 31; after the grid cloth is placed, it enters the cloth laying station 7. A cloth laying machine 19 for cloth laying and a mixer 20 for stirring raw materials are provided at the cloth laying station 7. After the mixer 20 stirs the raw materials well, it transports them to the cloth laying machine 19, and the cloth laying machine 19 performs cloth laying.

[0022] Control Figure 1 , after the cloth laying process is completed, it enters the scraping and vibrating station 8. A scraping and vibrating device for leveling the concrete is provided at the scraping and vibrating station 8 to make the concrete flat and uniform on the bottom formwork 31, facilitating the placement of the steel bar truss; it enters the steel bar truss placing station 9. A second manipulator 21 for placing the steel bar truss is provided at the steel bar truss placing station. The second manipulator 21 places the prefabricated steel bar truss on the bottom formwork 31 that has completed cloth laying; after the steel bar truss is placed, it enters the vibrating station 10. An upper vibrating device and a lower vibrating device are provided at the vibrating station. The upper and lower vibrating devices make the steel bar truss and the concrete adhere better.

[0023] Control Figure 1 , a first horizontal conveyor device 22, a first lifting and palletizing machine 23, and a first gantry moving manipulator 24 are provided at the kiln loading and palletizing station 11. The first horizontal conveyor device 22 transports the pre-treated steel bar truss floor slab to the curing rack 25. The curing rack 25 is placed above the first lifting and palletizing machine 23. The first gantry moving manipulator 24 moves the curing rack 25 onto the transport trolley 2. The transport trolley 2 moves the curing rack 25 to the curing station 12 for curing, completing the kiln loading process.

[0024] Control Figure 1 , a second horizontal conveyor device 26, a second lifting and palletizing machine 27, and a second gantry moving manipulator 28 are provided at the kiln unloading and palletizing station 13. The second gantry moving manipulator 28 moves the curing rack 25 above the second lifting and palletizing machine 27 to complete the kiln unloading process. The cured steel bar truss floor slab moves from the curing rack 25 to the second horizontal conveyor device 26. The second horizontal conveyor device 26 transports the cured steel bar truss floor slab to the separation station 14. The empty transport trolley 2 returns to the kiln loading and palletizing station 11 along the second transport track 17.

[0025] Control Figure 1, a offline manipulator 29 for separating the steel bar truss floor formwork from the bottom formwork 31 is provided at the separation station 14. The offline manipulator 29 grabs the steel bar truss floor formwork and places it in the product stacking area 30. The bottom formwork 31 separated from the steel bar truss floor formwork continues to move along the conveyor line 1 to the cleaning station 15. A cleaning machine for cleaning the bottom formwork 31 is provided at the cleaning station to clean the debris on the bottom formwork. Thus, the bottom formwork 31 completes a production work cycle of the steel bar truss floor formwork.

Claims

1. A production line for floor decking without dismantling bottom membrane reinforced truss, characterized by: It comprises a conveyor line for conveying bottom film plates, a conveyor trolley for carrying a curing frame, a conveyor track for moving the conveyor trolley, bottom film plate upper and lower line stations, an oil spraying station, a mesh cloth arrangement station, a material distribution station, a scraping and vibration station, a steel bar truss placement station, a vibration station, a kiln entry stacking station, a curing station, a kiln exit stacking station, a separation station, and a cleaning station; the conveyor line is sequentially provided with bottom film plate upper and lower line stations, an oil spraying station, a mesh cloth arrangement station, a material distribution station, a scraping and vibration station, a steel bar truss placement station, a vibration station, a kiln entry stacking station, a kiln exit stacking station, a separation station, and a cleaning station; The conveying track includes a first conveying track and a second conveying track; the first conveying track is provided with a maintenance station, and the maintenance station is provided with a maintenance kiln for completing the maintenance process of the steel truss floor deck; the second conveying track is used to transport an empty conveying trolley.

2. The production line of the non-dismantling bottom membrane steel bar truss floor deck according to claim 1 is characterized by: The bottom film plate loading and unloading station is provided with a first manipulator for loading and unloading the bottom film plate, and the first manipulator places the bottom film plate on the conveyor line; the bottom film plate moves along the conveyor line to the oil spraying station, and the oil spraying station is provided with an oil spraying device for spraying oil on the bottom film plate, and the bottom film plate is sprayed with oil; after the oil spraying process is completed, the bottom template moves to the mesh cloth arrangement station, and the mesh cloth arrangement station is provided with a mesh cloth placement device, and the mesh cloth is placed on the bottom template; after the mesh cloth is placed, it enters the material distribution station, and the material distribution station is provided with a material distribution machine for distribution and a mixer for mixing raw materials; the mixer mixes the raw materials and then transports them to the material distribution machine, and the material distribution machine distributes the materials; After completing the laying process, the process enters the scraping and vibrating station, which is provided with a scraping and vibrating device for leveling the concrete, so that the concrete can be level and uniform on the bottom membrane plate, which is convenient for placing the steel truss; enters the steel truss placement station, which is provided with a second manipulator for placing the steel truss, and the second manipulator places the pre-made steel truss on the bottom membrane plate where the material is completed; after completing the placement of the steel truss, enters the vibration station, which is provided with an upper vibration device and a lower vibration device, and the upper and lower vibration devices make the steel truss better adhere to the concrete.

3. The production line of the bottom membrane-free steel truss floor deck according to claim 1 is characterized by: The kiln-entering palletizing station is provided with a first transverse conveying device, a first lifting palletizing machine, and a first gantry frame-moving manipulator; the first transverse conveying device transports the pre-treated steel truss floor deck to the curing frame, the curing frame is placed above the first lifting palletizing machine, the first gantry frame-moving manipulator moves the curing frame to the conveying trolley, and the conveying trolley moves the curing frame to the curing station for curing to complete the kiln-entering process; The kiln out-of-kiln stacking station is provided with a second transverse conveying device, a second lifting stacking machine, and a second gantry frame moving robot; the second gantry frame moving robot moves the curing frame to above the second lifting stacking machine to complete the kiln out-of-kiln process; the cured steel truss floor deck is moved from the curing frame to the second transverse conveying device, and the second transverse conveying device transports the cured steel truss floor deck to the separation station; the empty conveying trolley returns to the kiln in-kiln stacking station along the second conveying track.

4. The production line of the bottom membrane-free steel truss floor deck according to claim 1 is characterized in that: The separation station is provided with an offline robot for separating the steel truss floor decking from the bottom template. The offline robot grabs the steel truss floor decking and places it in the product stacking area; the bottom template separated from the steel truss floor decking continues to move along the conveyor line to the cleaning station, and the cleaning station is provided with a cleaning machine for cleaning the bottom membrane plate to clean the debris on the bottom membrane plate; at this point, the bottom template completes a steel truss floor decking production work cycle.

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