Melting device for granulating engineering plastic particles

By designing a melting device for granulation of engineering plastic particles, the problem of missing raw material cleaning function in the existing device is solved, efficient cleaning and melting treatment of engineering plastic particles is achieved, and the plastic performance is improved.

CN222987335UActive Publication Date: 2025-06-17SUZHOU POLYEEN TECH CO LTD
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Patent Information

Application Number
CN202421877629.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-17
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing engineering plastic particle granulation and melting devices lack the cleaning function of raw materials, resulting in the extruded plastic particles containing more impurities, affecting the performance of engineering plastics.

Method used

A melting device for granulation of engineering plastic particles is designed, which includes an engineering plastic particle melter, a material extraction controller and a melting pool. By setting up the structure of the material extraction controller and a melting pool, the cleaning and melting treatment of engineering plastic particles is realized.

Benefits of technology

Effectively remove impurities in plastic particles, improve the performance of engineering plastics, and ensure the clean and efficient granulation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a melting device for engineering plastic particle granulation, which relates to the technical field of engineering plastic particle melting and comprises an engineering plastic particle melter, and a material extraction controller is fixedly mounted on the front side of one side of the engineering plastic particle melter. And a melting table is fixedly mounted at the bottom end of the back face of the engineering plastic particle melting device, a mounting table is fixedly mounted at the top end of one side of the melting table, and a melting pool is movably mounted on one side of the mounting table. A melting pool is mounted in a mounting table to be limited and fixed, melting test tubes of different numbers are placed on a test tube limiting frame, at the moment, the bottom ends of the melting test tubes can be automatically placed in heating limiting grooves in the top end of a heating base disc to be limited and fixed, and engineering plastic particles are placed in the melting test tubes; and then the heating controller controls the heating resistance wire in the heating base disc to conduct heating operation, and the engineering plastic particles are heated and melted through the heating base disc.
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Description

Technical Field

[0001] The utility model relates to the technical field of engineering plastic particle melting, in particular to a melting device for engineering plastic particle granulation. Background Art

[0002] Plastic particles refer to granular plastics, generally divided into more than 200 types, and subdivided into thousands of types. Common plastic particles include general plastics, engineering plastics, and special plastics. Among them, engineering plastics include nylon, polytetrafluoroethylene, polyoxymethylene, polycarbonate, silicone, etc. Engineering plastics can be used as engineering materials and replace metals to manufacture machine parts, etc. Engineering plastics have excellent comprehensive properties, high rigidity, low creep, high mechanical strength, good heat resistance, good electrical insulation, and can be used in relatively harsh chemical and physical environments for a long time. They can replace metals as engineering structural materials. When using engineering plastics for extrusion casting, engineering plastic particles are generally used as raw materials. However, most of the existing melting devices for engineering plastic particle granulation only have a melting function and do not clean the granulation raw materials before granulation, resulting in more impurities in the extruded plastic particles, directly affecting the performance of engineering plastics. Therefore, we propose a melting device for engineering plastic particle granulation. Content of the Utility Model

[0003] The purpose of the utility model is to provide a melting device for engineering plastic particle granulation.

[0004] To solve the above technical problems, the utility model provides the following technical solution: A melting device for engineering plastic particle granulation, including an engineering plastic particle melter. On the front side of one side of the engineering plastic particle melter, a material extraction controller is fixedly installed. At the bottom end of the back side of the engineering plastic particle melter, a melting table is fixedly installed. At the top end of one side of the melting table, a mounting table is fixedly installed. On one side of the mounting table, a melting pool is movably installed. Inside the melting pool, a crystal melting groove is provided. On the outer wall at the top end of one side of the melting pool, a heating controller is fixedly installed. At the bottom end of one side of the heating controller, a heating base plate is fixedly installed. Inside the heating base plate, a heating resistance wire is provided. On the top surface of the heating resistance wire, a heating limit groove is provided. On the inner wall of one side of the crystal melting groove, a test tube limit bracket is fixedly installed. Inside the test tube limit bracket, a melting test tube is placed.

[0005] Preferably, the heating base plate is located at the inner bottom end of the crystal melting groove. The connection relationship between the heating base plate and the heating controller is a power transmission connection. The positions of the heating limit groove and the melting test tube correspond one by one. The connection relationship between the heating limit groove and the melting test tube is a movable clamping connection.

[0006] Preferably, the test tube limiting frame is located directly above the heating base plate, and the positions of the test tube limiting frame and the heating base plate correspond one by one. The connection relationship between the test tube limiting frame and the molten test tube is an active snap connection.

[0007] Preferably, a temperature display panel is fixedly installed at the top of the front side of the heating controller, a temperature setting panel is arranged on one side of the front of the heating controller, a power connection groove is opened at the top of one side of the heating controller, installation buckle sliding plates are fixedly installed on the outer walls of both sides of the melting pool, and a pool body disassembly handle is fixedly installed on the surface of the top of one side of the melting pool.

[0008] Preferably, the connection relationship between the installation buckle sliding plate and the installation table is an active snap connection, and the installation tables are symmetrically distributed on both sides of the melting pool.

[0009] Preferably, a control image display is fixedly installed at the top of the front of the material extraction controller, a setting control panel is arranged at the bottom of the front of the material extraction controller, and a camera is fixedly installed at the center of the top of the engineering plastic particle melter.

[0010] Preferably, a lifting slide rail is fixedly installed on the back side of one side of the engineering plastic particle melter. One side of the camera is slidably connected to a lifting slide plate. One side of the lifting slide plate is fixedly connected to a material reserve box. A power control box is fixedly installed on the surface of the top of the material reserve box, and a material extraction telescopic pipe is communicated with the bottom end of the material reserve box.

[0011] Preferably, the material reserve box is located directly above the crystal melting tank. The positions of the material extraction telescopic pipe and the molten test tube correspond one by one. The material extraction telescopic pipe extends into the interior of the molten test tube. The connection relationship between the lifting slide plate and the material extraction controller is electrically controlled connection, and the connection relationship between the material reserve box and the material extraction controller is electrically controlled connection.

[0012] Compared with the related art, the melting device for engineering plastic particle granulation provided by the present utility model has the following beneficial effects:

[0013] 1. The melting device for engineering plastic particle granulation provided by the present utility model installs the melting pool into the interior of the installation table for limit fixation. Different numbers of molten test tubes are placed on the test tube limiting frame. At this time, the bottom end of the molten test tube will be automatically placed into the heating limit groove at the top of the heating base plate for limit fixation. Engineering plastic particles are placed in the molten test tube, and then the heating controller is used to control the heating resistance wire inside the heating base plate to perform heating operations, and the engineering plastic particles are heated and melted by the heating base plate.

[0014] 2. The present utility model provides a melting device for engineering plastic particles. By setting the setting control panel on the material extraction controller, the lifting and sliding of the lifting sliding plate on the lifting slide rail is controlled, the position of the overall material reserve box is adjusted, and then the height of the overall material extraction telescopic tube is controlled. The material extraction telescopic tube is directly inserted into the interior of the melting test tube to extract the melted liquid. Then, the melting pool is removed through the pool body removal handle. At this time, a material collection device can be arranged inside the installation table to discharge the extracted engineering plastic particle solution. Brief Description of the Drawings

[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 2 is a front side view structural schematic diagram of the overall device of the present utility model;

[0017] Figure 3 is a structural schematic diagram of the melting pool of the present utility model;

[0018] Figure 4 is a structural schematic diagram of the heating base plate of the present utility model;

[0019] Figure 5 is a connection structural schematic diagram of the heating controller and the heating base plate of the present utility model.

[0020] Reference numerals in the figure: 1. Engineering plastic particle melter; 2. Material extraction controller; 3. Melting table; 4. Installation table; 5. Melting pool; 6. Crystal melting tank; 7. Heating controller; 8. Heating base plate; 9. Heating resistance wire; 10. Heating limit groove; 11. Test tube limit frame; 12. Melting test tube; 13. Temperature display panel; 14. Temperature setting panel; 15. Power connection groove; 16. Installation buckle sliding plate; 17. Pool body removal handle; 18. Control image display; 19. Setting control panel; 20. Camera; 21. Lifting slide rail; 22. Lifting sliding plate; 23. Material reserve box; 24. Power control box; 25. Material extraction telescopic tube. Detailed Description of the Embodiment

[0021] Embodiment 1:

[0022] Please refer to Figures 1-5, the present utility model provides a technical solution: a melting device for engineering plastic particles granulation, including an engineering plastic particle melter 1. On the front side of the engineering plastic particle melter 1, a material extraction controller 2 is fixedly installed. At the bottom end of the back of the engineering plastic particle melter 1, a melting table 3 is fixedly installed. At the top end of one side of the melting table 3, a mounting table 4 is fixedly installed. On one side of the mounting table 4, a melting pool 5 is movably installed. Inside the melting pool 5, a crystal melting groove 6 is provided. On the outer wall at the top end of one side of the melting pool 5, a heating controller 7 is fixedly installed. At the bottom end of one side of the heating controller 7, a heating base plate 8 is fixedly installed. Inside the heating base plate 8, a heating resistance wire 9 is provided. On the top surface of the heating resistance wire 9, a heating limit groove 10 is provided. On the inner wall of one side of the crystal melting groove 6, a test tube limiting frame 11 is fixedly installed. Inside the test tube limiting frame 11, a melting test tube 12 is placed. The heating base plate 8 is located at the bottom end inside the crystal melting groove 6. The connection relationship between the heating base plate 8 and the heating controller 7 is a power transmission connection. The positions of the heating limit grooves 10 and the melting test tubes 12 correspond one by one. The connection relationship between the heating limit grooves 10 and the melting test tubes 12 is an active clamping connection. The test tube limiting frame 11 is located directly above the heating base plate 8. The positions of the test tube limiting frame 11 and the heating base plate 8 correspond one by one. The connection relationship between the test tube limiting frame 11 and the melting test tubes 12 is an active clamping connection.

[0023] In the implementation scheme, by setting the melting pool 5 to be installed inside the mounting table 4 for limit fixation, different numbers of melting test tubes 12 are placed on the test tube limiting frame 11. At this time, the bottom end of the melting test tube 12 will automatically be placed inside the heating limit groove 10 at the top end of the heating base plate 8 for limit fixation. Engineering plastic particles are placed inside the melting test tube 12, and then the heating resistance wire 9 inside the heating base plate 8 is controlled by the heating controller 7 to perform heating operation. The engineering plastic particles are heated and melted by the heating base plate 8.

[0024] Embodiment Two:

[0025] Please refer to Figures 1-5, the present utility model provides a technical solution: a melting device for engineering plastic particles granulation, including that on the top of the front side of a heating controller 7, a temperature display panel 13 is fixedly installed, on one side of the front of the heating controller 7, a temperature setting panel 14 is arranged, on the top of one side of the heating controller 7, a power connection groove 15 is opened, on the outer walls on both sides of a melting pool 5, mounting buckle sliding discs 16 are fixedly installed, on the top surface of one side of the melting pool 5, a pool body disassembly handle 17 is fixedly installed, the connection relationship between the mounting buckle sliding discs 16 and a mounting table 4 is movable clamping connection, the mounting tables 4 are symmetrically distributed on both sides of the melting pool 5, on the top of the front of a material extraction controller 2, a control image display 18 is fixedly installed, on the bottom end of the front of the material extraction controller 2, a setting control panel 19 is arranged, in the center of the top of an engineering plastic particle melter 1, a camera 20 is fixedly installed, on the back side of one side of the engineering plastic particle melter 1, a lifting slide rail 21 is fixedly installed, on one side of the camera 20, a lifting sliding disc 22 is slidably connected, on one side of the lifting sliding disc 22, a material reserve box 23 is fixedly connected, on the top surface of the material reserve box 23, a power control box 24 is fixedly installed, at the bottom end of the material reserve box 23, a material extraction telescopic tube 25 is communicated, the material reserve box 23 is located directly above a crystal melting tank 6, the positions of the material extraction telescopic tubes 25 and melting test tubes 12 correspond one by one, the material extraction telescopic tubes 25 extend into the interiors of the melting test tubes 12, the connection relationship between the lifting sliding disc 22 and the material extraction controller 2 is power control connection, and the connection relationship between the material reserve box 23 and the material extraction controller 2 is power control connection.

[0026] In the implementation scheme, by setting the setting control panel 19 on the material extraction controller 2 to control the lifting and sliding of the lifting sliding disc 22 on the lifting slide rail 21, adjusting the overall position of the material reserve box 23, and further controlling the overall height of the material extraction telescopic tubes 25, the material extraction telescopic tubes 25 are directly extended into the interiors of the melting test tubes 12 to extract the melted liquid, and then the melting pool 5 is disassembled through the pool body disassembly handle 17. At this time, a material collection device can be arranged inside the mounting table 4 to discharge the extracted engineering plastic particle solution.

[0027] Working principle:

[0028] By setting the melting pool 5 to be installed inside the mounting table 4 for limit fixation, different numbers of melting test tubes 12 are placed on a test tube limit frame 11. At this time, the bottom ends of the melting test tubes 12 will be automatically placed inside the heating limit grooves 10 on the top of a heating base plate 8 for limit fixation. Engineering plastic particles are placed inside the melting test tubes 12, and then the heating controller 7 is used to control the heating resistance wires 9 inside the heating base plate 8 to perform heating operations, and the engineering plastic particles are heated and melted through the heating base plate 8.

[0029] By setting the setting control panel 19 on the material extraction controller 2, the lifting and sliding of the lifting and sliding disc 22 on the lifting slide rail 21 is controlled, the overall position of the material reserve box 23 is adjusted, and then the overall height of the material extraction telescopic tube 25 is controlled. The material extraction telescopic tube 25 is directly inserted into the interior of the melting test tube 12 to extract the melted liquid. Then, the melting pool 5 is removed through the pool body removal handle 17. At this time, a material collection device can be set inside the installation table 4 to discharge the extracted engineering plastic particle solution;

[0030] The camera 20 can directly photograph the melting state, and the image is directly transmitted to the control image display 18 through the photographing of the camera 20 for intuitive display. The heating controller 7 is connected to the power equipment through the power connection slot 15 for power supply and use.

Claims

1. A melting device for granulating engineering plastic particles, comprising an engineering plastic particle melter (1), a material extraction controller (2) being fixedly mounted on the front side of one side of the engineering plastic particle melter (1), characterized in that: A melting table (3) is fixedly mounted on the bottom end of the back side of the engineering plastic particle melter (1); a mounting table (4) is fixedly mounted on the top end of one side of the melting table (3); a melting pool (5) is movably mounted on one side of the mounting table (4); a crystal melting groove (6) is provided inside the melting pool (5); a heating controller (7) is fixedly mounted on the top outer wall of one side of the melting pool (5); a heating base plate (8) is fixedly mounted on the bottom end of one side of the heating controller (7); a heating resistance wire (9) is provided inside the heating base plate (8); a heating limit groove (10) is provided on the top surface of the heating resistance wire (9); a test tube limit frame (11) is fixedly mounted on the inner wall of one side of the crystal melting groove (6); a melting test tube (12) is placed inside the test tube limit frame (11).

2. A melting device for granulating engineering plastic particles according to claim 1, characterized in that: The heating base plate (8) is located at the inner bottom end of the crystal melting tank (6); the connection relationship between the heating base plate (8) and the heating controller (7) is a power transmission connection; the positions of the heating limit groove (10) and the melting test tube (12) correspond one to one; and the connection relationship between the heating limit groove (10) and the melting test tube (12) is a movable snap connection.

3. A melting device for granulating engineering plastic particles according to claim 1, characterized in that: The test tube limiting frame (11) is located directly above the heating base plate (8), the positions of the test tube limiting frame (11) and the heating base plate (8) correspond one to one, and the connection relationship between the test tube limiting frame (11) and the melting test tube (12) is a movable snap connection.

4. A melting device for granulating engineering plastic particles according to claim 1, characterized in that: A temperature display disk (13) is fixedly mounted on the top of the front side of the heating controller (7), a temperature setting disk (14) is arranged on the front side of the heating controller (7), a power connection slot (15) is arranged on the top of one side of the heating controller (7), mounting buckle sliding disks (16) are fixedly mounted on the outer walls of both sides of the molten pool (5), and a pool body disassembly handle (17) is fixedly mounted on the top surface of one side of the molten pool (5).

5. A melting device for granulating engineering plastic particles according to claim 4, characterized in that: The connection relationship between the mounting buckle sliding plate (16) and the mounting platform (4) is a movable clamping connection, and the mounting platforms (4) are symmetrically distributed on both sides of the molten pool (5).

6. A melting device for granulating engineering plastic particles according to claim 1, characterized in that: A control image display (18) is fixedly mounted on the top of the front face of the material extraction controller (2), a control panel (19) is provided on the bottom of the front face of the material extraction controller (2), and a camera (20) is fixedly mounted at the center of the top of the engineering plastic particle melter (1).

7. A melting device for granulating engineering plastic particles according to claim 6, characterized in that: A lifting slide rail (21) is fixedly mounted on the back of one side of the engineering plastic particle melter (1); a lifting slide plate (22) is slidably connected to one side of the camera (20); a material reservation box (23) is fixedly connected to one side of the lifting slide plate (22); a power control box (24) is fixedly mounted on the top surface of the material reservation box (23); and a material extraction telescopic pipe (25) is connected to the bottom end of the material reservation box (23).

8. A melting device for granulating engineering plastic particles according to claim 7, characterized in that: The material reservation box (23) is located directly above the crystal melting tank (6), the material extraction telescopic tube (25) and the melting test tube (12) have a one-to-one correspondence in position, the material extraction telescopic tube (25) extends into the interior of the melting test tube (12), the connection relationship between the lifting sliding plate (22) and the material extraction controller (2) is electrically controlled, and the connection relationship between the material reservation box (23) and the material extraction controller (2) is electrically controlled.